Chain belt type efficient integrated slag collecting machine

Abstract

A chain belt type efficient integrated slag collecting machine comprises a rack, the rack is composed of a left rack and a right rack, a first filter screen is fixedly arranged between the left rack and the right rack, a conveying chain is arranged between the racks, the conveying chain is arranged at the two ends of the first filter screen, a gas collecting groove is formed in the top of the rack, and a slag collecting groove is formed in the bottom of the rack. A scraping plate is arranged between the conveying chains at the left end and the right end, inclined plates are arranged at the two side ends of the gas collecting tank, an exhaust port is formed in the top of the gas collecting tank, a water drainage port is formed in the bottom of the slag collecting tank, and a second filter screen is arranged above the water drainage port; according to the utility model, integrated gas, water and slag separation is realized; automatic speed regulation modularization is realized; the slag material squeezing effect is better; according to the system, the working efficiency of slag collection is improved, and meanwhile, the full-automatic artificial intelligence technology is achieved, so that the cost of an enterprise is greatly reduced, and secondary pollution of slag is avoided.

Description

Technical Field

[0001] The utility model relates to the field of environmental protection equipment design, and in particular to a chain-belt type high-efficiency integrated slag collector. Background Art

[0002] In daily sewage treatment, the sewage in the equalization tank contains a lot of floating objects, including plastic bags, paper pieces, wool, leaves, etc. There is also a certain amount of mud, gravel, glass fragments and other debris settled in the pool, which often has a great impact on subsequent equipment and subsequent treatment processes.

[0003] Most of the filtering equipment on the market uses inclined screens and circular screens. The moisture content of most of the filter residues is as high as over 95%, and they are piled up together, which often requires manual cleaning, thereby increasing a lot of labor costs for transportation.

[0004] Belt conveyors are also used on the market to transfer filter residues, but they cannot separate the water in the filter residues, causing sewage to be everywhere on the production line, posing health risks to workers and causing secondary pollution to the production site.

[0005] This patent aims to filter out those suspended and impurities, and integrates intelligent automatic scraping, cleaning and conveying. It not only greatly improves efficiency, but also reduces labor costs. Utility Model Content

[0006] In view of the above technical deficiencies, the utility model provides a chain-belt type high-efficiency integrated slag collector.

[0007] In order to achieve the above object, the utility model is implemented through the following technical solutions:

[0008] A chain-belt type high-efficiency integrated slag collector comprises a frame, which is composed of left and right end frames, a first filter screen is fixedly arranged between the left and right end frames, a conveying chain is arranged between the frames, and the conveying chain is arranged at both ends of the first filter screen, an air collecting trough is arranged on the top of the frame, a slag collecting trough is arranged on the bottom of the frame, a scraper is arranged between the conveying chains on the left and right ends, inclined plates are arranged on both side ends of the air collecting trough, an exhaust port is arranged on the top of the air collecting trough, a drain port is arranged at the bottom of the slag collecting trough, and a second filter screen is arranged above the drain port.

[0009] Furthermore, an infrared sensor and a camera are provided on the inner wall of the top of the gas collecting tank.

[0010] Furthermore, the scraper is arranged at the upper end of the first filter screen.

[0011] Furthermore, the conveying chain is a conveying sprocket set, and forms a reciprocating circulation conveying mechanism around the first filter screen.

[0012] Furthermore, the transmission chain, infrared sensor and camera are all connected to the central controller via electrical signals.

[0013] The beneficial effects of the utility model are: 1. Integrated separation of gas, water and slag; 2. Automatic speed regulation and modularization; 3. Better slag pressing effect; The purpose of this project is to improve the work efficiency of slag collection and realize fully automated artificial intelligence technology, thereby greatly reducing the cost of the enterprise and avoiding secondary pollution of the slag. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In the figure: frame 1, first filter screen 2, conveyor chain 3, air collecting tank 4, slag collecting tank 5, scraper 6, inclined plate 7, exhaust port 8, infrared sensor 9, camera 10, second filter screen 11, drain port 12.

[0015] Figure 1 It is a front view structural diagram of the utility model.

[0016] Figure 2 It is a top view structural diagram of the utility model. DETAILED DESCRIPTION

[0017] Combination Figure 1-2 As shown: a chain-belt type high-efficiency integrated slag collector, comprising a frame 1, the frame 1 is composed of left and right end frames, a first filter screen 2 is fixedly provided between the left and right end frames 1, a conveying chain 3 is provided between the frames 1, and the conveying chain 3 is provided at both ends of the first filter screen 2, an air collecting trough 4 is provided on the top of the frame 1, a slag collecting trough 5 is provided on the bottom of the frame 1, a scraper 6 is provided between the conveying chains 3 at the left and right ends, inclined plates 7 are provided on both side ends of the air collecting trough 4, an exhaust port 8 is provided on the top of the air collecting trough 4, a drain port 12 is provided at the bottom of the slag collecting trough 5, and a second filter screen 11 is provided above the drain port 12.

[0018] An infrared sensor 9 and a camera 10 are disposed on the inner wall of the top of the gas collecting tank 4 .

[0019] The scraper 6 is disposed at the upper end of the first filter screen 2 .

[0020] The conveying chain 3 is a conveying sprocket set, and forms a reciprocating circulation conveying mechanism around the first filter screen 2 .

[0021] The transmission chain 3, infrared sensor 9 and camera 10 are all connected to the central controller by electrical signals.

[0022] The main principle of the utility model is to drive the scraper plate through the rotation of the chain, and the scraper on the filter plate scrapes away the filter residue and transports it to the designated position. Its main contents are:

[0023] (1) A chain-belt structure is used to design a horizontal slag trough for receiving slag. Then, parallel sliding rails are designed on both sides of the slag trough, and several scrapers are fixed on the chain-belt structure.

[0024] Driven by the reducer, the chain belt drives the scraper to move in a circular elliptical motion, thereby achieving the effect of slag collection.

[0025] (2) Three-layer fully enclosed design. This patent adopts a three-layer design concept. The first layer is for waste gas collection; the second layer is for slag collection; and the third layer is for slag-water separation. The main purpose of this design is to fully separate the gas, slag, and water in the miscellaneous materials, so as to achieve the treatment effect.

[0026] (3) An intelligent speed control device is used, and multiple detection sensors (infrared sensors, cameras, etc.) are designed in the slag trough. When the slag in the slag trough reaches the designed amount, the corresponding scraping speed will be automatically started, so as to achieve the purpose of timely collection of slag, thereby scientifically using electricity and achieving energy conservation and emission reduction effects.

[0027] (4) Slag pressing device: By designing a slag pressing device at the tail end of the slag collecting trough, it is convenient to press the collected slag, thereby reducing the secondary pollution caused by wastewater in the slag during transportation and collection.

[0028] (5) Direct-flow filtering device: a direct-flow filter plate is installed in the long slag trough. When the slag falls into the slag trough, the slag water can be separated at the first stage. This reduces the workload of the rear slag pressing device, plays a pre-drying role, and makes the rear pressing effect more significant.

[0029] The core technologies and innovations of this project are: 1. Integrated separation of gas, water and slag; 2. Automatic speed regulation and modularization; 3. Better slag pressing effect; The purpose of this project is to improve the efficiency of slag collection and realize fully automated artificial intelligence technology, thereby greatly reducing the cost of the enterprise and avoiding secondary pollution of slag.

[0030] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A chain-belt type high-efficiency integrated slag collector, characterized in that: The machine comprises a frame (1), the frame (1) being composed of a left frame and a right frame, a first filter screen (2) being fixedly arranged between the left and right frames (1), a conveyor chain (3) being arranged between the frames (1), and the conveyor chain (3) being arranged at both ends of the first filter screen (2), a gas collecting groove (4) being arranged at the top of the frame (1), a slag collecting groove (5) being arranged at the bottom of the frame (1), a scraper (6) being arranged between the conveyor chains (3) at the left and right ends, inclined plates (7) being arranged at both side ends of the gas collecting groove (4), an exhaust port (8) being arranged at the top of the gas collecting groove (4), a drainage port (12) being arranged at the bottom of the slag collecting groove (5), and a second filter screen (11) being arranged above the drainage port (12).

2. The chain-belt type high-efficiency integrated slag collector according to claim 1, characterized in that: An infrared sensor (9) and a camera (10) are provided on the inner wall of the top of the gas collecting tank (4).

3. The chain-belt type high-efficiency integrated slag collector according to claim 1, characterized in that: The scraper (6) is arranged at the upper end of the first filter screen (2).

4. The chain-belt type high-efficiency integrated slag collector according to claim 1, characterized in that: The conveying chain (3) is a conveying sprocket set, and forms a reciprocating circulation conveying mechanism around the first filter screen (2).

5. The chain-belt type high-efficiency integrated slag collector according to claim 1, characterized in that: The transmission chain (3), infrared sensor (9) and camera (10) are all connected to the central controller via electrical signals.

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