Acrylate polymer dispersing and emulsifying device
By designing an acrylate polymer dispersion emulsification device with elastic connection scraper and shock absorber, the problem of residues in the inner wall of the reactor is solved, efficient cleaning and maintenance is achieved, and the emulsification process of acrylate polymer is facilitated.
Patent Information
- Application Number
- CN202420871340.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The high viscosity and easy adhesion characteristics of acrylate polymers cause a large amount of polymer to remain in the inner wall of the reactor, affecting product quality and increasing the difficulty of cleaning.
An acrylate polymer dispersion emulsification device including a reaction cylinder, a sealing cover, a servo motor, a connecting shaft, a stirring blade, a scraper and a circulation assembly is designed. The elastically connected scraper is in close contact with the inner wall of the reaction cylinder and rotates at high speed. Residue falls and improves cleaning efficiency and maintenance convenience through shock absorbers and block structures.
Effectively clean the residues on the inner wall of the reactor, improve product quality and the convenience of use of the device, reduce cleaning difficulties, protect scrapers, and improve production efficiency.
Smart Images

Figure CN222151587U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an emulsifying device, in particular to an acrylate polymer dispersing and emulsifying device, belonging to the technical field of acrylate polymer production. Background Art
[0002] Nowadays, acrylate polymers are widely used in paint, coating, adhesive and other industries because of their excellent weather resistance, chemical resistance, wear resistance and electrical properties. However, an important link in the production process of acrylate polymers is to disperse and emulsify them. Traditional dispersion and emulsification methods often have problems such as low efficiency, high cost and inconvenient management. Therefore, an acrylate polymer dispersion and emulsification device is needed;
[0003] Among them, the "dispersion and emulsification device" disclosed in the application number "CN201920234203.5" is also an increasingly mature technology. The dispersion and emulsification device provided by the utility model includes a reactor, a feeding port is provided on the reactor, and a high-speed dispersion device, a shear emulsification device and an ultrasonic dispersion device are installed on the reactor; a centrifugal separation device is provided at the lower part of the reactor, and the centrifugal separation device is provided with a feed port, a return port and a discharge port, the feed port is connected to the bottom of the reactor, and the return port is connected to the top of the reactor. The utility model fully disperses and emulsifies the graphite liquid, ensures that the treated graphite liquid reaches the required size, guarantees the quality of the graphite liquid, and at the same time improves the efficiency and versatility of the device;
[0004] However, the above method still has the following defects in actual use: due to the high viscosity and easy adhesion of acrylate polymers, the reactor does not improve the effect of waste liquid cleaning, and a large amount of polymer is likely to remain on the inner wall of the reactor, which can easily affect the quality of the next product produced, and also increases the difficulty of cleaning and is inconvenient to use. Summary of the invention
[0005] The utility model aims to provide an acrylate polymer dispersing and emulsifying device to solve the problem in the above-mentioned background technology that the waste liquid cleaning effect is not improved, a large amount of polymer is likely to remain on the inner wall of the reactor, and the quality of the product produced next time is likely to be affected.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an acrylate polymer dispersion and emulsification device, comprising a reaction cylinder, a sealing cover is threadedly connected to the top of the reaction cylinder, a servo motor is arranged in the middle of the top of the sealing cover through a motor seat, a connecting shaft is arranged on the transmission shaft of the servo motor, a stirring blade is arranged at the bottom end of the connecting shaft, a connecting sleeve is arranged in the middle of the connecting shaft, a connecting seat is arranged on one side of the connecting sleeve, a card block is arranged inside the connecting seat, an installation frame is arranged at one end of the card block, a fixed block is elastically connected inside the installation frame, a scraper is arranged at one end of the fixed block, and a circulation component is arranged at the bottom of the inner wall of the reaction cylinder.
[0007] As a preferred technical solution of the utility model, two shock absorbers are arranged between one end of the inner wall of the installation frame and the other end of the fixing block, and the surface of the fixing block is slidably matched with the inner wall of the installation frame.
[0008] As a preferred technical solution of the utility model, connecting plates are provided on both sides of the connecting seat, and connecting blocks are provided on the top ends of the two connecting plates.
[0009] As a preferred technical solution of the utility model, a screw rod is threadedly connected to the middle portion of the connecting block, and a hand-tightening block is arranged at the top end of the screw rod.
[0010] As a preferred technical solution of the utility model, the circulation component includes two fixed rods, the two fixed rods are respectively arranged on both sides of the bottom of the inner wall of the reaction cylinder, a stator head is arranged between the two fixed rods, a connecting groove is provided at the top of the stator head, a liquid outlet hole is provided on the surface of the stator head, and a liquid inlet hole is provided at the bottom end of the stator head.
[0011] As a preferred technical solution of the utility model, a connecting disk is provided at the bottom of the connecting shaft, and the surface of the connecting disk is rotatably matched with the inner wall of the connecting groove.
[0012] As a preferred technical solution of the utility model, a feeding pipe is arranged on one side of the top end of the sealing cover.
[0013] As a preferred technical solution of the utility model, a support frame is provided at the bottom of the reaction cylinder surface, a discharge pipe is provided in the middle of the bottom end of the reaction cylinder, and a discharge cap is threadedly connected to the bottom end of the discharge pipe.
[0014] Compared with the related art, the acrylate polymer dispersing and emulsifying device provided by the utility model has the following beneficial effects:
[0015] 1. In order to facilitate the cleaning of residual acrylate polymer, the installation frame is elastically connected to the fixed block through two shock absorbers, so that the surface of the scraper is in close contact with the inner wall of the reaction tube. The scraper rotates at high speed to scrape off the residual acrylate polymer attached to the inner wall of the reaction tube, which improves the cleaning effect of the scraper. At the same time, the elastically connected fixed block has a good buffering and shock absorbing effect. When the fixed block is impacted, it will shrink inward, which can reduce the damage to the scraper and has a good protective effect.
[0016] 2. During operation, the bottom end of the screw rod is in contact with the top end of the block to limit the movement of the block, which can avoid the accidental fall of the block. At the same time, the block and the connecting seat are easy to disassemble, which can facilitate daily maintenance of the scraper. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is one of the cross-sectional structural schematic diagrams of the utility model;
[0019] Figure 3 This is the second schematic diagram of the cross-sectional structure of the utility model;
[0020] Figure 4 It is a partial cross-sectional structural schematic diagram of the utility model;
[0021] Figure 5 It is an enlarged structural schematic diagram of the circulation component of the utility model.
[0022] In the figure: 1. reaction cylinder; 111. support frame; 113. discharge pipe; 2. sealing cover; 21. feeding pipe; 3. servo motor; 4. connecting shaft; 41. connecting plate; 5. stirring blade; 6. connecting sleeve; 61. connecting seat; 611. connecting plate; 612. connecting block; 613. screw rod; 62. clamping block; 63. mounting frame; 631. shock absorber; 64. fixing block; 65. scraper; 8. circulation component; 80. fixing rod; 81. stator head; 82. connecting groove; 83. liquid outlet; 84. liquid inlet. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-5The utility model provides an acrylate polymer dispersing and emulsifying device, comprising a reaction cylinder 1, a sealing cover 2 is threadedly connected to the top of the reaction cylinder 1, a servo motor 3 is arranged in the middle of the top of the sealing cover 2 through a motor seat, a connecting shaft 4 is fixedly arranged on the transmission shaft of the servo motor 3, a stirring blade 5 is fixedly arranged at the bottom end of the connecting shaft 4, a connecting sleeve 6 is fixedly arranged in the middle of the connecting shaft 4, a connecting seat 61 is fixedly arranged on one side of the connecting sleeve 6, a clamping block 62 is arranged inside the connecting seat 61, a mounting frame 63 is fixedly arranged at one end of the clamping block 62, the clamping block 62 and the connecting seat 61 are easily disassembled structures, and daily maintenance of a scraper 65 can be conveniently performed, a fixing block 64 is elastically connected inside the mounting frame 63, a scraper 65 is fixedly arranged at one end of the fixing block 64, the surface of the scraper 65 conflicts with the inner wall of the reaction cylinder 1, and a circulation component 8 is arranged at the bottom of the inner wall of the reaction cylinder 1.
[0025] Two shock absorbers 631 are arranged between one end of the inner wall of the installation frame 63 and the other end of the fixing block 64 , and the surface of the fixing block 64 is slidably matched with the inner wall of the installation frame 63 .
[0026] Connecting plates 611 are fixedly disposed on both sides of the connecting seat 61 , and connecting blocks 612 are fixedly disposed on the top ends of the two connecting plates 611 .
[0027] The middle part of the connecting block 612 is threadedly connected with a screw rod 613, and a hand-tightening block is fixedly provided on the top of the screw rod 613. The height of the screw rod 613 is adjusted by rotating the hand-tightening block. The bottom end of the screw rod 613 conflicts with the top end of the block 62, which can prevent the block 62 from falling off accidentally.
[0028] The circulation component 8 includes two fixed rods 80, which are respectively fixed on both sides of the bottom of the inner wall of the reaction tube 1, and a stator head 81 is fixed between the two fixed rods 80. A connecting groove 82 is provided at the top of the stator head 81, a liquid outlet hole 83 is provided on the surface of the stator head 81, and a liquid inlet hole 84 is provided at the bottom of the stator head 81 to facilitate the entry of liquid.
[0029] A connecting plate 41 is fixedly provided at the bottom of the connecting shaft 4 , and the surface of the connecting plate 41 is rotatably matched with the inner wall of the connecting groove 82 , thereby improving the rotation stability of the connecting shaft 4 .
[0030] A feeding pipe 21 is fixedly provided on one side of the top of the sealing cover 2 , and the acrylate polymer raw material to be emulsified is added into the reaction cylinder 1 through the feeding pipe 21 .
[0031] A support frame 111 is fixedly provided at the bottom of the reaction cylinder 1 surface, a discharge pipe 113 is fixedly provided in the middle of the bottom end of the reaction cylinder 1, and a discharge cap is threadedly connected to the bottom end of the discharge pipe 113, and the emulsified acrylate polymer is discharged by unscrewing the discharge cap.
[0032] When in use, the acrylate polymer dispersing and emulsifying device is first carried to a suitable position through the support frame 111, and the acrylate polymer raw material to be emulsified is added to the interior of the reaction tube 1 through the feeding pipe 21, and then the servo motor 3 is started, and the transmission shaft of the servo motor 3 drives the stirring blade 5 to rotate at a high speed through the connecting shaft 4. Under the rotation of the stirring blade 5, the acrylate polymer is sucked into the stator head 81 through the liquid inlet hole 84 for sufficient stirring, and is discharged through the liquid outlet hole 83 under the action of the water flow. This cycle improves the efficiency of dispersing and emulsifying the acrylate polymer raw material, and the connecting shaft 4 is rotatably matched with the connecting groove 82 through the connecting plate 41, thereby improving the stability of the rotation process;
[0033] In order to facilitate the cleaning of residual acrylate polymer, before use, the sealing cover 2 is removed and the block 62 is inserted into the interior of the connecting seat 61. Since the mounting frame 63 is elastically connected to the fixing block 64 through two shock absorbers 631, the surface of the scraper 65 is in close contact with the inner wall of the reaction tube 1. The scraper 65 rotates at high speed to scrape off the residual acrylate polymer attached to the inner wall of the reaction tube 1, thereby improving the cleaning effect of the scraper 65. At the same time, the elastically connected fixing block 64 has a good buffering and shock absorbing effect. When the high-speed rotating scraper 65 contacts the hardened attachment, the fixing block 64 will shrink inward when impacted, thereby reducing damage to the scraper 65 and having a good protective effect. During operation, the bottom end of the screw rod 613 is in contact with the top end of the block 62 to limit the movement of the block 62, thereby avoiding the accidental falling off of the block 62. At the same time, the block 62 and the connecting seat 61 are easily disassembled structures, which can facilitate daily maintenance of the scraper 65.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An acrylate polymer dispersing and emulsifying device, comprising a reaction cylinder (1), characterized in that: The top end of the reaction cylinder (1) is threadedly connected to a sealing cover (2); a servo motor (3) is arranged in the middle of the top end of the sealing cover (2) through a motor seat; a connecting shaft (4) is arranged on the transmission shaft of the servo motor (3); a stirring blade (5) is arranged at the bottom end of the connecting shaft (4); a connecting sleeve (6) is arranged in the middle of the connecting shaft (4); a connecting seat (61) is arranged on one side of the connecting sleeve (6); a clamping block (62) is arranged inside the connecting seat (61); a mounting frame (63) is arranged at one end of the clamping block (62); a fixing block (64) is elastically connected inside the fixing frame (63); a scraper (65) is arranged at one end of the fixing block (64); and a circulation component (8) is arranged at the bottom of the inner wall of the reaction cylinder (1).
2. The acrylate polymer dispersing and emulsifying device according to claim 1, characterized in that: Two shock absorbers (631) are arranged between one end of the inner wall of the installation frame (63) and the other end of the fixing block (64), and the surface of the fixing block (64) is slidably matched with the inner wall of the installation frame (63).
3. The acrylate polymer dispersing and emulsifying device according to claim 1, characterized in that: Connecting plates (611) are provided on both sides of the connecting seat (61), and connecting blocks (612) are provided on the top ends of the two connecting plates (611).
4. The acrylate polymer dispersing and emulsifying device according to claim 3, characterized in that: A screw rod (613) is threadedly connected to the middle portion of the connection block (612), and a hand-tightening block is provided at the top end of the screw rod (613).
5. The acrylate polymer dispersing and emulsifying device according to claim 1, characterized in that: The circulation assembly (8) comprises two fixing rods (80), the two fixing rods (80) being respectively arranged on two sides of the bottom of the inner wall of the reaction cylinder (1), a stator head (81) being arranged between the two fixing rods (80), a connection groove (82) being arranged at the top end of the stator head (81), a liquid outlet hole (83) being arranged on the surface of the stator head (81), and a liquid inlet hole (84) being arranged at the bottom end of the stator head (81).
6. The acrylate polymer dispersing and emulsifying device according to claim 5, characterized in that: A connecting disk (41) is provided at the bottom of the connecting shaft (4), and a surface of the connecting disk (41) is rotatably matched with an inner wall of the connecting groove (82).
7. The acrylate polymer dispersing and emulsifying device according to claim 1, characterized in that: A feeding pipe (21) is provided on one side of the top end of the sealing cover (2).
8. The acrylate polymer dispersing and emulsifying device according to claim 1, characterized in that: A support frame (111) is provided at the bottom of the surface of the reaction cylinder (1), a discharge pipe (113) is provided in the middle of the bottom end of the reaction cylinder (1), and a discharge cap is threadedly connected to the bottom end of the discharge pipe (113).
