Color mixing device for producing high-reflectivity powder coating
By designing a color tuning device for the production of high reflectivity powder coatings, using a motor to drive the spiral blades and spray pipes to achieve uniform stirring and automatic cleaning of the raw materials in the mixing box, solving the problems of uneven mixing and time-consuming and labor-intensive cleaning in the prior art. , improves production efficiency.
Patent Information
- Application Number
- CN202420363834.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-27
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-02-27
AI Technical Summary
The existing ordinary color tuning device cannot evenly stir the raw materials in the agitated box during stirring and mixing, and requires time-consuming and laborious cleaning.
A color tuning device for the production of high reflectivity powder coatings is designed, including a mixing box assembly, a transmission assembly and a cleaning assembly. The spiral blades and spray pipes are driven by a motor to achieve uniform stirring and automatic cleaning of the raw materials in the mixing box.
It realizes uniform mixing and automatic cleaning of raw materials in the mixing box, improves production efficiency, and reduces the time and labor intensity of manual operation.
Smart Images
Figure CN222151639U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-reflectivity powder coating production, in particular to a color mixing device for high-reflectivity powder coating production. Background Art
[0002] High-reflective powder coating is a functional coating that reduces heat accumulation inside the coated object by reflecting visible light and infrared rays in sunlight, thereby achieving energy saving, improving people's living and working environment, and reducing the operating temperature of equipment. When producing high-reflective powder coating, it is necessary to mix and stir the powder raw materials and pigments. Therefore, a color mixing device for the production of high-reflectivity powder coating is required.
[0003] In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. When the existing ordinary color mixing device is used for stirring and mixing, it may be unable to stir and mix the raw materials at the bottom of the stirring box, resulting in uneven mixing of the raw materials; 2. When the existing ordinary color mixing device is used for a long time, it may be necessary to clean the inner wall of the stirring box, which generally requires manual cleaning and may be time-consuming and labor-intensive. Utility Model Content
[0004] The purpose of the utility model is to provide a color mixing device for high reflectivity powder coating production, so as to solve the problems mentioned in the above background technology that the existing common color mixing device may not be able to mix the raw materials at the bottom of the stirring box body and the existing common color mixing device generally needs to be cleaned manually, which may be time-consuming and laborious. To achieve the above purpose, the utility model provides the following technical solutions: A color mixing device for high reflectivity powder coating production, including a stirring box assembly, a transmission assembly welded to one side of the stirring box assembly, a stirring assembly installed on the top of the stirring box assembly by screws, and a cleaning assembly installed on the top of the stirring assembly by screws.
[0005] The mixing box assembly comprises a mixing box body, legs are welded to the bottom of the mixing box body, a discharge valve is installed to the bottom of the mixing box body by screws, and a first mounting block is welded to the top front end of the mixing box body.
[0006] The transmission assembly includes a mounting frame welded to one side of the mixing box body, a first motor is mounted on the top of the mounting frame by screws, and a gear is mounted on the output end of the first motor.
[0007] The stirring assembly includes a second mounting block installed on the top of the first mounting block by screws, a fixing ring is welded to the rear end of the second mounting block, a mounting disk is rotatably installed on the inner wall of the fixing ring, a gear ring is welded to the top of the mounting disk, a second motor and a third motor are installed on the top of the mounting disk by screws, a first connecting rod is installed on the output end of the second motor, a first spiral blade is welded on the outer wall of the first connecting rod, a second connecting rod is installed on the output end of the third motor, and a second spiral blade is welded on the outer wall of the second connecting rod.
[0008] The cleaning assembly includes a water pump installed on the top of the mounting plate by screws, a water tank installed on the top of the water pump by screws, a spray pipe installed on the bottom of the water pump, a fixing rod installed on one side of the spray pipe by screws, and a scraper installed on one side of the fixing rod by screws.
[0009] Further preferably, the second spiral blade forms a rotating mechanism with the third motor through the second connecting rod, and the second spiral blade, the second connecting rod and the third motor are provided with three groups in total, and the three groups of second spiral blades, the second connecting rod and the third motor are distributed in an equilateral triangle with the vertical center line of the mounting disk as the center.
[0010] Further preferably, the first spiral blade forms a rotating mechanism through the first connecting rod and the second motor, and the height of the first spiral blade is higher than the height of the second spiral blade, and the height rate of the first spiral blade is lower than the distance between the bottom of the mounting plate and the bottom of the inner wall of the mixing box.
[0011] Further preferably, the first motor forms a meshing transmission mechanism through gears and a gear ring.
[0012] Further preferably, the cleaning components are provided with three groups in total, and the three groups of cleaning components are distributed in an equilateral triangle with the vertical center line of the mounting plate as the center.
[0013] Further preferably, a plurality of nozzles are provided on the outer wall of the spray pipe, and the nozzles are symmetrically distributed about the vertical center line of the spray pipe.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] In the utility model, the first motor, the second motor and the third motor are started, the first spiral blade forms a rotating mechanism with the second motor through the first connecting rod, and the height of the first spiral blade is higher than the height of the second spiral blade, and the height rate of the first spiral blade is lower than the distance between the bottom of the mounting plate and the bottom of the inner wall of the mixing box, the second motor drives the first spiral blade to rotate, and the raw materials at the bottom of the mixing box can be stirred, the second spiral blade forms a rotating mechanism with the third motor through the second connecting rod, and the second spiral blade, the second connecting rod and the third motor are provided with three groups in total, and the three groups of second spiral blades, the second connecting rod and the third motor are distributed in an equilateral triangle with the vertical center line of the mounting plate as the center, the third motor drives the second spiral blade to rotate, and the raw materials in the mixing box can be stirred evenly.
[0016] In the utility model, when it is necessary to clean the mixing box, water is added to the water tank, and the first motor and the water pump are started. When the mounting plate rotates to drive the three cleaning components to rotate, the scraper can scrape the inner wall of the mixing box to prevent the raw materials from sticking to the inner wall of the mixing box. The water pump draws the water in the water tank to spray it through a plurality of nozzles on the spray pipe, so as to rinse and clean the inner wall of the mixing box, the outer wall of the first spiral blade and the outer wall of the second spiral blade. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the mixing box assembly of the utility model;
[0019] Figure 3 This is a schematic diagram of the transmission assembly structure of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the stirring assembly of the utility model;
[0021] Figure 5 This is a schematic diagram of the structure of the cleaning component of the utility model.
[0022] In the figure: 1. mixing box assembly; 101. mixing box body; 102. support leg; 103. discharge valve; 104. first mounting block; 2. transmission assembly; 201. mounting frame; 202. first motor; 203. gear; 3. mixing assembly; 301. second mounting block; 302. fixing ring; 303. mounting plate; 304. gear ring; 305. second motor; 306. third motor; 307. first connecting rod; 308. first spiral blade; 309. second connecting rod; 3010. second spiral blade; 4. cleaning assembly; 401. water pump; 402. water tank; 403. spray pipe; 404. fixing rod; 405. scraper. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figures 1 to 5 The utility model provides a technical solution: a color mixing device for high reflectivity powder coating production, including a stirring box assembly 1, a transmission assembly 2 is welded to one side of the stirring box assembly 1, a stirring assembly 3 is installed on the top of the stirring box assembly 1 by screws, and a cleaning assembly 4 is installed on the top of the stirring assembly 3 by screws.
[0025] The mixing box assembly 1 comprises a mixing box body 101 , a leg 102 is welded to the bottom of the mixing box body 101 , a discharge valve 103 is installed to the bottom of the mixing box body 101 by screws, and a first mounting block 104 is welded to the top front end of the mixing box body 101 .
[0026] The transmission assembly 2 includes a mounting frame 201 welded to one side of the mixing box 101 , a first motor 202 is mounted on the top of the mounting frame 201 by screws, and a gear 203 is mounted on the output end of the first motor 202 .
[0027] The stirring assembly 3 includes a second mounting block 301 mounted on the top of the first mounting block 104 by screws, a fixing ring 302 is welded to the rear end of the second mounting block 301, a mounting disk 303 is rotatably mounted on the inner wall of the fixing ring 302, a gear ring 304 is welded to the top of the mounting disk 303, a second motor 305 and a third motor 306 are mounted on the top of the mounting disk 303 by screws, a first connecting rod 307 is mounted on the output end of the second motor 305, a first spiral blade 308 is welded to the outer wall of the first connecting rod 307, a second connecting rod 309 is mounted on the output end of the third motor 306, and a second spiral blade 3010 is welded to the outer wall of the second connecting rod 309.
[0028] The cleaning assembly 4 includes a water pump 401 mounted on the top of the mounting plate 303 by screws, a water tank 402 is mounted on the top of the water pump 401 by screws, a spray pipe 403 is mounted on the bottom of the water pump 401, a fixing rod 404 is mounted on one side of the spray pipe 403 by screws, and a scraper 405 is mounted on one side of the fixing rod 404 by screws.
[0029] In this embodiment, Figure 1 and Figure 4As shown, the second spiral blade 3010 forms a rotating mechanism with the third motor 306 through the second connecting rod 309, and the second spiral blade 3010, the second connecting rod 309 and the third motor 306 are provided with three groups in total, and the three groups of second spiral blades 3010, the second connecting rod 309 and the third motor 306 are distributed in an equilateral triangle with the vertical center line of the mounting plate 303 as the center; when the three groups of the third motor 306 are started, the three groups of second spiral blades 3010 can be driven to rotate, so that the raw materials in the mixing box 101 can be evenly stirred.
[0030] In this embodiment, Figure 1 and Figure 4 As shown, the first spiral blade 308 forms a rotating mechanism through the first connecting rod 307 and the second motor 305, and the height of the first spiral blade 308 is higher than the height of the second spiral blade 3010, and the height rate of the first spiral blade 308 is lower than the distance between the bottom of the mounting plate 303 and the bottom of the inner wall of the mixing box 101; the second motor 305 is started, driving the first spiral blade 308 to rotate, so that the raw materials at the bottom of the mixing box 101 can be stirred.
[0031] In this embodiment, Figure 1 , Figure 3 and Figure 4 As shown, the first motor 202 forms a meshing transmission mechanism with the gear ring 304 through the gear 203; when the first motor 202 is started, the mounting plate 303 can be driven to rotate on the inner wall of the fixed ring 302 through the gear 203 and the gear ring 304, thereby driving the second motor 305, the third motor 306, the first connecting rod 307, the first spiral blade 308, the second connecting rod 309, the second spiral blade 3010 and the cleaning component 4 to rotate, so that the three groups of second spiral blades 3010 evenly stir the raw materials in the mixing box 101.
[0032] In this embodiment, Figure 1 and Figure 5 As shown, there are three groups of cleaning components 4, and the three groups of cleaning components 4 are distributed in an equilateral triangle with the vertical center line of the mounting disk 303 as the center; when the mounting disk 303 rotates to drive the three groups of cleaning components 4 to rotate, the scraper 405 can scrape the inner wall of the mixing box 101 to prevent the raw materials from sticking to the inner wall of the mixing box 101.
[0033] In this embodiment, Figure 5 As shown, a plurality of nozzles are provided on the outer wall of the spray pipe 403, and the nozzles are symmetrically distributed about the vertical center line of the spray pipe 403; when the mounting plate 303 rotates and drives the three groups of cleaning components 4 to rotate, the inner wall of the stirring box 101, the outer wall of the first spiral blade 308 and the outer wall of the second spiral blade 3010 can be flushed through the spray pipe 403.
[0034] The use method and advantages of the utility model: When the color mixing device for high reflectivity powder coating production is used, the working process is as follows:
[0035] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, first, powder raw materials and pigments are added into the mixing box 101 through the top feed port of the mounting plate 303, and then the first motor 202, the second motor 305 and the third motor 306 are started. The first spiral blade 308 forms a rotating mechanism with the second motor 305 through the first connecting rod 307, and the height of the first spiral blade 308 is higher than the height of the second spiral blade 3010, and the height rate of the first spiral blade 308 is lower than the distance between the bottom of the mounting plate 303 and the bottom of the inner wall of the mixing box 101. The second motor 305 drives the first spiral blade 308 to rotate, and the bottom of the mixing box 101 can be rotated. The raw materials in the mixing box 101 are stirred, the second spiral blade 3010 and the third motor 306 form a rotating mechanism through the second connecting rod 309, and the second spiral blade 3010, the second connecting rod 309 and the third motor 306 are provided with three groups in total, and the three groups of second spiral blades 3010, the second connecting rod 309 and the third motor 306 are distributed in an equilateral triangle with the vertical center line of the mounting plate 303 as the center, and the third motor 306 drives the second spiral blade 3010 to rotate, so that the raw materials in the mixing box 101 can be stirred evenly, and the first motor 202 forms a meshing transmission mechanism with the gear ring 304 through the gear 203, and the first The motor 202 can drive the mounting plate 303 to rotate on the inner wall of the fixing ring 302 through the gear 203 and the gear ring 304, thereby driving the second motor 305, the third motor 306, the first connecting rod 307, the first spiral blade 308, the second connecting rod 309, the second spiral blade 3010 and the cleaning component 4 to rotate, so that the three groups of second spiral blades 3010 can evenly stir the raw materials in the mixing box 101. There are three groups of cleaning components 4 in total, and the three groups of cleaning components 4 are distributed in an equilateral triangle with the vertical center line of the mounting plate 303 as the center. When the mounting plate 303 rotates, it drives the three groups of cleaning components 4 to When rotating, the scraper 405 can scrape the inner wall of the mixing box 101 to prevent the raw materials from sticking to the inner wall of the mixing box 101. After mixing is completed, the discharge valve 103 is opened to discharge the raw materials. When it is necessary to clean the mixing box 101, water is added to the water tank 402, and the first motor 202 and the water pump 401 are started. When the mounting plate 303 rotates and drives the three groups of cleaning components 4 to rotate, the water pump 401 pumps the water in the water tank 402 to spray out through several nozzles on the spray pipe 403, and the inner wall of the mixing box 101, the outer wall of the first spiral blade 308 and the outer wall of the second spiral blade 3010 can be washed.
[0036] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A color mixing device for producing high reflectivity powder coating, comprising a stirring box assembly (1), characterized in that: A transmission assembly (2) is welded to one side of the mixing box assembly (1), a mixing assembly (3) is mounted on the top of the mixing box assembly (1) via screws, and a cleaning assembly (4) is mounted on the top of the mixing assembly (3) via screws; The mixing box assembly (1) comprises a mixing box body (101), a support leg (102) is welded to the bottom of the mixing box body (101), a discharge valve (103) is installed to the bottom of the mixing box body (101) by means of screws, and a first mounting block (104) is welded to the front end of the top of the mixing box body (101); The transmission assembly (2) comprises a mounting frame (201) welded to one side of the stirring box (101), a first motor (202) is mounted on the top of the mounting frame (201) via screws, and a gear (203) is mounted on the output end of the first motor (202); The stirring assembly (3) comprises a second mounting block (301) mounted on the top of the first mounting block (104) by screws, a fixing ring (302) is welded to the rear end of the second mounting block (301), a mounting plate (303) is rotatably mounted on the inner wall of the fixing ring (302), a gear ring (304) is welded to the top of the mounting plate (303), a second motor (305) and a third motor (306) are mounted on the top of the mounting plate (303) by screws, a first connecting rod (307) is mounted on the output end of the second motor (305), a first spiral blade (308) is welded to the outer wall of the first connecting rod (307), a second connecting rod (309) is mounted on the output end of the third motor (306), and a second spiral blade (3010) is welded to the outer wall of the second connecting rod (309); The cleaning assembly (4) comprises a water pump (401) mounted on the top of the mounting plate (303) by means of screws, a water tank (402) being mounted on the top of the water pump (401) by means of screws, a spray pipe (403) being mounted on the bottom of the water pump (401), a fixing rod (404) being mounted on one side of the spray pipe (403) by means of screws, and a scraper (405) being mounted on one side of the fixing rod (404) by means of screws.
2. A color mixing device for producing high reflectivity powder coating according to claim 1, characterized in that: The second spiral blade (3010) forms a rotating mechanism with the third motor (306) through the second connecting rod (309), and there are three groups of second spiral blades (3010), second connecting rods (309) and third motors (306). The three groups of second spiral blades (3010), second connecting rods (309) and third motors (306) are distributed in an equilateral triangle with the vertical center line of the mounting plate (303) as the center.
3. A color mixing device for producing high reflectivity powder coating according to claim 1, characterized in that: The first spiral blade (308) forms a rotating mechanism through the first connecting rod (307) and the second motor (305), and the height of the first spiral blade (308) is higher than the height of the second spiral blade (3010), and the height of the first spiral blade (308) is lower than the distance between the bottom of the mounting plate (303) and the bottom of the inner wall of the mixing box (101).
4. A color mixing device for producing high reflectivity powder coating according to claim 1, characterized in that: The first motor (202) forms a meshing transmission mechanism with the gear ring (304) via the gear (203).
5. A color mixing device for producing high reflectivity powder coating according to claim 1, characterized in that: The cleaning components (4) are provided in three groups in total, and the three groups of cleaning components (4) are distributed in an equilateral triangle with the vertical center line of the mounting plate (303) as the center.
6. A color mixing device for producing high reflectivity powder coating according to claim 1, characterized in that: The outer wall of the spray pipe (403) is provided with a plurality of spray heads, and the spray heads are symmetrically distributed about the vertical center line of the spray pipe (403).