Impurity removing and mixing device for high-strength high-chromium corundum wear-resistant repair material

By using sheet-shaped stirring paddles, mesh stirring paddles and filters in the impurity removal and mixing device of high-strength high-chromium corundum wear-resistant repair material, combined with the guide mixing plate and high-pressure air outlet, the impurity screening in the prior art is solved. The best problem significantly improves product quality and mixing efficiency.

CN222151768UActive Publication Date: 2024-12-13SHANDONG HUANENG HENGSHENG VAULT & STOVE MATERIALS CO LTD
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Patent Information

Application Number
CN202420644384.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2024-12-13
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

The existing impurity removal and mixing devices for high-strength, high-chromium corundum wear-resistant repair materials cannot effectively screen the particle size, resulting in high internal impurity content and uneven mixing, affecting the quality of subsequent production.

Method used

Using a device including a stirring debriser, a feed mixing chamber and a mixing tank, the filter is screened by the combination of sheet stirring paddles, mesh stirring paddles and filters, and pretreatment of the feed mixing plate and high-pressure air outlet , improve mixing efficiency and product quality.

Benefits of technology

Effectively remove large particles of impurities, improve product quality and mixing uniformity, and improve subsequent production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wear-resistant repair material production, in particular to a high-strength high-chromium corundum wear-resistant repair material impurity removing and mixing device. The impurity removing and mixing device for the high-strength high-chromium corundum wear-resistant repair material comprises a stirring impurity remover, a material guiding and mixing chamber and a stirring and mixing tank, the stirring impurity remover is connected with the material guiding and mixing chamber through a material guiding and connecting plate, the material guiding and mixing chamber is located above the stirring and mixing tank, a net-shaped stirring paddle driven by a first-stage stirring motor is arranged in the stirring impurity remover, and a second-stage stirring motor is arranged in the stirring impurity remover. A filter screen is arranged below the net-shaped stirring paddle, a material guiding and mixing plate is arranged in the material guiding and mixing chamber, and a high-pressure air outlet is formed in the inner side of the vertical wall of the stirring and mixing tank. According to the device, the sheet-shaped stirring paddle, the net-shaped stirring paddle and the filter screen are matched for use, the repairing material is screened, large-particle impurities are removed, and the quality of subsequent products is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wear-resistant repair material production, in particular to a high-strength high-chromium corundum wear-resistant repair material impurity removal and mixing device. Background Art

[0002] As an excellent wear-resistant material, high-strength high-chrome corundum is widely used in mining, metallurgy, building materials, chemical industry and other industries. The main preparation method of high-strength high-chrome corundum is sintering method. The sintering method is to mix chromium ore, aluminum ore and other raw materials evenly, then sinter at high temperature, and then crush, screen and other processes to obtain high-strength high-chrome corundum.

[0003] In workshop production, corundum wear-resistant repair materials need to be removed from impurities and mixed, but the existing equipment only mixes them by stirring, and does not screen their particle size, resulting in high internal impurity content and uneven mixing, which seriously affects subsequent production. Utility Model Content

[0004] In view of the above deficiencies in the prior art, the purpose of the utility model is to provide a high-strength, high-chromium corundum wear-resistant repair material impurity removal and mixing device, which, through the coordinated use of a sheet stirring paddle, a mesh stirring paddle and a filter screen, can screen the repair material and remove impurities with large particles, thereby greatly improving the quality of subsequent products; through the setting of a material guiding mixing plate and a high-pressure air outlet, the material can be pretreated before stirring and mixing, thereby greatly improving the mixing efficiency.

[0005] The utility model is realized by adopting the following technical solutions:

[0006] The high-strength high-chromium corundum wear-resistant repair material impurity removal and mixing device comprises a stirring and impurity remover, a material guide mixing chamber and a stirring and mixing tank. The stirring and impurity remover is connected to the material guide mixing chamber through a material guide connecting plate. The material guide mixing chamber is located above the stirring and mixing tank. A mesh stirring paddle driven by a primary stirring motor is provided inside the stirring and impurity remover. A filter screen is provided below the mesh stirring paddle. A material guide mixing plate is provided inside the material guide mixing chamber. A high-pressure air outlet is provided on the inner side of the vertical wall of the stirring and mixing tank.

[0007] There is a magnet at the bottom of the stirring and impurity remover to absorb iron impurities in the repair material. The sheet stirring paddle and the mesh stirring paddle are used together to improve the filtration and material guiding efficiency.

[0008] The stirring and impurity removing device is provided with a primary feeding port and a secondary feeding port, and the primary feeding port is provided with a material guiding and dustproof plate.

[0009] A stirring shaft is arranged between the primary stirring motor and the mesh stirring paddle, and a sheet stirring paddle is connected to the stirring shaft.

[0010] An impurity discharge port is arranged on the vertical wall of the stirring and impurity removing device, and a filter hole is arranged on the filter net.

[0011] The material guiding and mixing plate is provided with a blocking column, and a partition plate is provided below the material guiding and mixing plate. The blocking column on the material guiding and mixing plate is used to improve the mixing efficiency during the sliding process of the powder.

[0012] The stirring and mixing tank is provided with stirring blades driven by a secondary stirring motor and a hemispherical disperser, and the stirring blades are located below the hemispherical disperser.

[0013] A material discharge port is arranged at the bottom of the stirring and mixing tank, and a fan is connected to the high-pressure air outlet.

[0014] When the materials on the material guide mixing plate freely fall to the stirring mixing tank, they pass through the high-pressure air outlet, which blows the mixed materials onto the baffle plate and the hemispherical disperser to improve the mixing uniformity of the powder materials.

[0015] A material blocking plate is arranged below the partition plate.

[0016] The working principle of the utility model is:

[0017] The two basic raw materials in the repair material enter the stirring and impurity remover through the primary feed port and the secondary feed port respectively. The primary stirring motor starts, driving the sheet stirring paddle and the mesh stirring paddle to start rotating. Large particles of impurities enter the impurity discharge port. Other powders pass through the filter screen and enter the material guide mixing chamber through the material guide connecting plate. After sliding and mixing on the material guide mixing plate in the material guide mixing chamber, they fall freely to the high-pressure air outlet. The fan starts, and the high-pressure air outlet blows the mixture to the baffle plate and the hemispherical disperser. Then the secondary stirring motor drives the stirring blade to rotate to mix the materials. Among them, a magnet is provided at the bottom of the stirring and impurity remover to absorb iron impurities in the repair material. The sheet stirring paddle and the mesh stirring paddle are used together to improve the filtering and material guiding efficiency. The high-pressure air outlet blows the mixture to the baffle plate and the hemispherical disperser to improve the mixing uniformity of the powder.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] The utility model adopts the impurity removal and mixing device for high-strength and high-chromium corundum wear-resistant repair material, and the repair material is screened and large impurities are removed through the coordinated use of a flaky stirring paddle, a mesh stirring paddle and a filter screen, thereby greatly improving the quality of subsequent products; the material is pretreated before stirring and mixing through the arrangement of a material guiding mixing plate and a high-pressure air outlet, thereby greatly improving the mixing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the structure of the impurity removal and mixing device of the high-strength high-chromium corundum wear-resistant repair material of the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the filter screen of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the material guide mixing plate of the utility model;

[0023] In the figure: 1. stirring and impurity remover; 2. material guiding and mixing chamber; 3. stirring and mixing tank; 4. primary feeding port; 5. secondary feeding port; 6. material guiding and dust-proof plate; 7. primary stirring motor; 8. stirring shaft; 9. lamellar stirring paddle; 10. mesh stirring paddle; 11. filter screen; 12. impurity discharge port; 13. material guiding connecting plate; 14. material guiding and mixing plate; 15. partition plate; 16. secondary stirring motor; 17. stirring blade; 18. hemispherical disperser; 19. material baffle plate; 20. high-pressure air outlet; 21. fan; 22. discharge port; 23. filter hole; 24. blocking column. DETAILED DESCRIPTION

[0024] In order to make the purpose and technical solution of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings.

[0025] Example 1

[0026] like Figure 1 As shown, the impurity removal and mixing device for high-strength and high-chromium corundum wear-resistant repair material includes a stirring and impurity remover 1, a material guiding and mixing chamber 2 and a stirring and mixing tank 3. The stirring and impurity remover 1 is connected to the material guiding and mixing chamber 2 through a material guiding connecting plate 13. The material guiding and mixing chamber 2 is located above the stirring and mixing tank 3. A mesh stirring paddle 10 driven by a primary stirring motor 7 is provided inside the stirring and impurity remover 1. A filter screen 11 is provided below the mesh stirring paddle 10. A material guiding and mixing plate 14 is provided inside the material guiding and mixing chamber 2. A high-pressure air outlet 20 is provided on the inner side of the vertical wall of the stirring and mixing tank 3. A magnet is provided at the bottom of the stirring and impurity remover 1 for absorbing iron impurities in the repair material. The sheet stirring paddle 9 and the mesh stirring paddle 10 are used together to improve the filtering and material guiding efficiency. A primary feed port 4 and a secondary feed port 5 are provided on the stirring and impurity remover 1. A material guiding dustproof plate 6 is provided on the primary feed port 4. A stirring shaft 8 is provided between the primary stirring motor 7 and the mesh stirring paddle 10, and a sheet stirring paddle 9 is connected to the stirring shaft 8. As shown Figure 2 As shown, the impurity discharge port 12 is provided on the vertical wall of the stirring and impurity removing device 1, and the filter screen 11 is provided with a filter hole 23. Figure 3As shown, a blocking column 24 is provided on the material guiding and mixing plate 14, and a partition plate 15 is provided below the material guiding and mixing plate 14. A stirring blade 17 driven by a secondary stirring motor 16 and a hemispherical disperser 18 are provided inside the stirring and mixing tank 3, and the stirring blade 17 is located below the hemispherical disperser 18. A discharge port 22 is provided below the stirring and mixing tank 3, and a fan 21 is connected to the high-pressure air outlet 20. When the material on the material guiding and mixing plate 14 freely falls to the stirring and mixing tank 3, it passes through the high-pressure air outlet 20. A material blocking plate 19 is provided below the partition plate 15.

[0027] The above-mentioned high-strength high-chromium corundum wear-resistant repair material impurity removal and mixing device, when working, includes the following steps:

[0028] (1) The two basic raw materials in the repair material enter the stirring and impurity removing device 1 through the primary feed port 4 and the secondary feed port 5 respectively. The primary stirring motor 7 is started, driving the lamellar stirring paddle 9 and the mesh stirring paddle 10 to start rotating. Large particles of impurities enter the impurity discharge port 12. Other powders pass through the filter screen 11 and enter the material guiding mixing chamber 2 through the material guiding connecting plate 13. (2) After sliding and mixing on the material guiding mixing plate 14 of the material guiding mixing chamber 2, they freely fall to the high-pressure air outlet 20. The fan 21 is started, and the high-pressure air outlet 20 blows the mixed material to the baffle plate 19 and the hemispherical disperser 18. Then, the secondary stirring motor 16 drives the stirring blade 17 to rotate to mix the materials.

Claims

1. A high-strength high-chromium corundum wear-resistant repair material impurity removal and mixing device, characterized in that: The invention comprises a stirring and impurity removing device (1), a material guiding and mixing chamber (2) and a stirring and mixing tank (3). The stirring and impurity removing device (1) is connected to the material guiding and mixing chamber (2) via a material guiding connecting plate (13). The material guiding and mixing chamber (2) is located above the stirring and mixing tank (3). A mesh stirring paddle (10) driven by a primary stirring motor (7) is arranged inside the stirring and impurity removing device (1). A filter screen (11) is arranged below the mesh stirring paddle (10). A material guiding and mixing plate (14) is arranged inside the material guiding and mixing chamber (2). A high-pressure air outlet (20) is arranged on the inner side of the vertical wall of the stirring and mixing tank (3).

2. The impurity removal and mixing device of high-strength high-chromium corundum wear-resistant repair material according to claim 1 is characterized in that: The stirring and impurity removing device (1) is provided with a primary feed inlet (4) and a secondary feed inlet (5), and the primary feed inlet (4) is provided with a material guiding dust prevention plate (6).

3. The impurity removal and mixing device of high-strength high-chromium corundum wear-resistant repair material according to claim 1 is characterized in that: A stirring shaft (8) is provided between the primary stirring motor (7) and the mesh stirring paddle (10), and a sheet-shaped stirring paddle (9) is connected to the stirring shaft (8).

4. The impurity removal and mixing device for high-strength high-chromium corundum wear-resistant repair material according to claim 1 is characterized in that: The vertical wall of the stirring and impurity removing device (1) is provided with an impurity discharge port (12), and the filter screen (11) is provided with a filter hole (23).

5. The impurity removal and mixing device for high-strength high-chromium corundum wear-resistant repair material according to claim 1 is characterized in that: A blocking column (24) is provided on the material guiding and mixing plate (14), and a partition plate (15) is provided below the material guiding and mixing plate (14).

6. The impurity removal and mixing device for high-strength high-chromium corundum wear-resistant repair material according to claim 1 is characterized in that: The stirring mixing tank (3) is provided with a stirring blade (17) driven by a secondary stirring motor (16) and a hemispherical disperser (18), and the stirring blade (17) is located below the hemispherical disperser (18).

7. The impurity removal and mixing device for high-strength high-chromium corundum wear-resistant repair material according to claim 1 is characterized in that: A material discharge port (22) is provided at the bottom of the stirring and mixing tank (3), and a fan (21) is connected to the high-pressure air outlet (20).

8. The impurity removal and mixing device for high-strength high-chromium corundum wear-resistant repair material according to claim 1 is characterized in that: The material on the material guiding and mixing plate (14) freely falls to the stirring and mixing tank (3) and passes through the high-pressure air outlet (20).

9. The impurity removal and mixing device for high-strength high-chromium corundum wear-resistant repairing material according to claim 5 is characterized in that: A material blocking plate (19) is provided below the partition plate (15).