Low-pressure dust removal device for corn processing
By designing a low-pressure dust removal device in corn processing equipment and using a combination of exhaust fan and dustproof nets, the problem of dust pollution during corn crushing is solved, and environmental protection and work safety are improved.
Patent Information
- Application Number
- CN202420449836.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-08
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-08
AI Technical Summary
During corn processing, a large amount of dust is generated when the straw is crushed, which pollutes the environment and endangers the health of the staff.
A low-pressure dust removal device is designed, including crusher, sealed box, exhaust fan, filter and connection parts. Through the connection of exhaust duct and sealed box, the low-speed exhaust fan is used to suck dust in and pass through a coarse and efficient dustproof net. Filtration ensures a clean environment and facilitates cleaning and maintenance.
It effectively reduces the overflow of dust, protects the processing environment, ensures the health of staff, and simplifies the cleaning and maintenance process of the filter.
Smart Images

Figure CN222152375U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of corn processing equipment, in particular to a low-pressure dust removal device for corn processing. Background Art
[0002] Corn is an annual herbaceous plant of the Poaceae family. It is an important food crop in the world and is widely distributed in the United States, China, Brazil and other countries.
[0003] Corn processing includes straw crushing, which is used as feed. When the straw is crushed by a crusher, a lot of dust sticks to its surface. When the crushed material is discharged, the dust is blown by the wind, resulting in a lot of dust, which pollutes the environment and causes physical harm to the surrounding workers. Utility Model Content
[0004] The purpose of the utility model is to provide a low-pressure dust removal device for corn processing to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above purpose, the utility model provides the following technical solution: a low-pressure dust removal device for corn processing, comprising:
[0006] A crusher and a support frame installed at the bottom of the crusher, wherein a lower barrel is installed at the tail end of the crusher;
[0007] A dust removal mechanism is provided on one side of the crusher;
[0008] The dust removal mechanism includes a sealed box, an exhaust fan is installed at the upper end of the sealed box, an exhaust hopper is installed inside the sealed box, the air inlet of the exhaust fan is communicated with the exhaust hopper, a filter and a fixing are installed at the air outlet of the exhaust fan, a discharge pipe is installed at the discharge port of the lower barrel, the tail end of the discharge pipe is connected to the upper end of the sealed box, and a connecting piece is provided between the sealed box and the support frame.
[0009] Preferably, the fixing part includes an exhaust duct, and two groups of fixing parts are provided, the exhaust duct is fixedly connected to the air outlet of the exhaust fan by bolts, the exhaust duct is provided with a movable groove, a movable seat is installed on one side of the exhaust duct, the movable seat is rotatably connected to a movable block, a positioning frame is fixedly connected to the side of the movable block, and a slot is provided on the side of the positioning frame away from the movable block.
[0010] Preferably, the filter element includes a coarse dustproof net and a high-efficiency dustproof net. The coarse dustproof net is installed in the slot of the positioning frame at the rear end, and the high-efficiency dustproof net is installed in the slot of the positioning frame at the front end. A protrusion is fixedly connected to one end of the positioning frame near the slot.
[0011] Preferably, a fixing seat is installed on the other side of the exhaust duct, and the positioning frame is fixedly connected to the fixing seat by bolts.
[0012] Preferably, the connecting member comprises a connecting frame, one end of the connecting frame is fixedly connected to the sealing box by bolts, and the other end of the connecting frame is fixedly connected to the supporting frame by bolts.
[0013] Preferably, universal wheels are installed at both ends of the sealing box, a material collection box is slidably connected to the front of the sealing box, and a lock and a handle are installed on the front of the material collection box.
[0014] Technical effects and advantages of the utility model:
[0015] The utility model provides a dust removal mechanism, and uses a discharge pipe to connect with a sealing box, and the sealing box is in a connected state. When the sealing box slides to the tail end through the collecting box, it is in a sealed state. At this time, the discharge barrel passes the crushed straw into the sealing box through the discharge barrel and the discharge pipe, and the straw fragments fall into the collecting box, while the dust with smaller texture is driven by the exhaust fan to be discharged outwardly. The exhaust speed of the exhaust fan is in a low speed state, so that the straw fragments are not discharged due to excessive wind speed. The exhaust port of the exhaust fan is equipped with an exhaust duct, and the dust is filtered by a coarse dust-proof net and a high-efficiency dust-proof net respectively, so as to provide protection for the processing environment.
[0016] By using the movable block installed on the side of the positioning frame and the movable seat for rotational connection, when it is necessary to clean the dust on the surface of the coarse-effect dust-proof net and the high-efficiency dust-proof net in the later stage, the bolts at the fixed seat can be removed first, and then the two sets of positioning frames can be pushed down a certain angle in turn, and the coarse-effect dust-proof net and the high-efficiency dust-proof net can be pulled out for cleaning. After air drying, they can be reinstalled, which is convenient for disassembly and cleaning to avoid affecting the normal ventilation of the exhaust duct. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.
[0018] Figure 2 This is a schematic diagram of the sealing box structure of the utility model.
[0019] Figure 3 This is a schematic diagram of the exhaust duct structure of the utility model.
[0020] Figure 4 This is a schematic diagram of the structure of the fixing seat of the utility model.
[0021] Figure 5 This is a schematic diagram of the positioning frame structure of the utility model.
[0022] Figure 6 It is a schematic diagram of a partial cross-sectional structure of the sealing box of the utility model.
[0023] In the figure: 1. Crusher; 2. Support frame; 3. Discharge barrel; 4. Discharge pipe; 5. Sealing box; 6. Universal wheel; 7. Exhaust fan; 8. Exhaust duct; 9. Movable seat; 10. Movable block; 11. Positioning frame; 12. Bump; 13. Fixed seat; 14. Coarse-effect dust-proof net; 15. High-efficiency dust-proof net; 16. Exhaust hopper; 17. Collecting box; 18. Connecting frame. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] The utility model provides Figure 1-6 A low-pressure dust removal device for corn processing shown in the figure comprises:
[0026] A crusher 1 and a support frame 2 installed at the bottom of the crusher 1, and a lower barrel 3 is installed at the tail end of the crusher 1;
[0027] A dust removal mechanism is provided on one side of the crusher 1;
[0028] The dust removal mechanism includes a sealed box 5, an exhaust fan 7 is installed at the upper end of the sealed box 5, an exhaust hopper 16 is installed inside the sealed box 5, the air inlet of the exhaust fan 7 is connected to the exhaust hopper 16, a filter and a fixing are installed at the air outlet of the exhaust fan 7, a discharge pipe 4 is installed at the discharge port of the lower barrel 3, the tail end of the discharge pipe 4 is connected to the upper end of the sealed box 5, and a connecting piece is provided between the sealed box 5 and the support frame 2.
[0029] The internal circuit connection of the exhaust fan 7 is an existing technology, and is electrically connected to an external power supply through the circuit. The air inlet of the exhaust fan 7 is connected to the exhaust hopper 16. When the exhaust fan 7 is started, the dust inside the sealed box 5 is adsorbed by the exhaust hopper 16 and then discharged to the outside through the air outlet of the exhaust fan 7. The discharge port of the discharge barrel 3 discharges the material to the sealed box 5 through the discharge pipe 4. The sealed box 5 is in a sealed state. The dust generated during discharge can be effectively prevented from overflowing, thereby preventing the environment of the processing area from being polluted.
[0030] The fixing parts include an exhaust duct 8, and two groups of fixing parts are provided. The exhaust duct 8 is fixedly connected to the air outlet of the exhaust fan 7 by bolts. The exhaust duct 8 is provided with a movable groove. A movable seat 9 is installed on one side of the exhaust duct 8. The movable seat 9 is rotatably connected to a movable block 10. A positioning frame 11 is fixedly connected to the side of the movable block 10. A slot is provided on the side of the positioning frame 11 away from the movable block 10.
[0031] The exhaust duct 8 is connected to the air outlet of the exhaust fan 7 by bolts, which is convenient for installation and disassembly at any time later and is conducive to disassembly by maintenance technicians. The movable groove of the exhaust duct 8 is mainly used for angle adjustment. The positioning frame 11 is fixed with the movable block 10, and the movable block 10 is rotatably connected with the movable seat 9 to adjust the angle, which is convenient for rotating the positioning frame 11 later. The staff can reach out to clean the dust between the two sets of positioning frames 11 to avoid dust accumulation inside the exhaust duct 8.
[0032] The filter element includes a coarse dustproof net 14 and a high-efficiency dustproof net 15. The coarse dustproof net 14 is installed in the slot of the rear end positioning frame 11, and the high-efficiency dustproof net 15 is installed in the slot of the front end positioning frame 11. A protrusion 12 is fixedly connected to one end of the positioning frame 11 close to the slot, and a fixing seat 13 is installed on the other side of the exhaust duct 8. The positioning frame 11 and the fixing seat 13 are fixedly connected by bolts.
[0033] The slots provided in the positioning frame 11 are mainly used for plugging and installing the coarse-effect dustproof net 14 and the high-efficiency dustproof net 15. When the positioning frame 11 is not rotated, the coarse-effect dustproof net 14 and the high-efficiency dustproof net 15 can still be taken out by applying force. The operation of replacing the coarse-effect dustproof net 14 and the high-efficiency dustproof net 15 is simple and convenient. The positioning frame 11 is fixed to the fixing seat 13 by bolts, which improves the stability of the positioning frame 11 and prevents the coarse-effect dustproof net 14 and the high-efficiency dustproof net 15 from falling off due to bumps of the positioning frame 11.
[0034] The connecting part includes a connecting frame 18, one end of the connecting frame 18 is fixedly connected to the sealing box 5 by bolts, and the other end of the connecting frame 18 is fixedly connected to the supporting frame 2 by bolts. Universal wheels 6 are installed at both ends of the sealing box 5, and the front of the sealing box 5 is slidably connected to the collecting box 17, and the front of the collecting box 17 is installed with a lock and a handle.
[0035] The sealing box 5 is connected to the support frame 2 through a connecting frame 18, which makes it convenient for the equipment to disassemble the sealing box 5 when passing through a narrow space, and then reassemble it in sequence. The collection box 17 is positioned by installing a lock buckle, and the collection box 17 mainly plays the role of recovering straw fragments.
[0036] Working principle of this utility model:
[0037] By setting up a dust removal mechanism, the discharge pipe 4 is connected to the sealing box 5 and is in a connected state. The sealing box 5 is in a sealed state when it slides to the tail end through the collecting box 17. At this time, the discharge barrel 3 passes the crushed straw into the sealing box 5 through the discharge barrel 3 and the discharge pipe 4. The straw fragments fall into the collecting box 17, and the dust with smaller texture is driven by the exhaust fan 7 to be discharged outward. The exhaust speed of the exhaust fan 7 is in a low speed state to avoid the straw fragments being discharged due to excessive wind speed. The exhaust port of the exhaust fan 7 is respectively provided with a coarse dust prevention The net 14 and the high-efficiency dust-proof net 15 filter the dust and provide protection for the processing environment. The movable block 10 installed on the side of the positioning frame 11 is rotatably connected to the movable seat 9. When it is necessary to clean the dust on the surface of the coarse-effect dust-proof net 14 and the high-efficiency dust-proof net 15 in the later stage, the bolts at the fixed seat 13 can be removed first, and then the two sets of positioning frames 11 are moved downward by a certain angle in turn, and the coarse-effect dust-proof net 14 and the high-efficiency dust-proof net 15 can be pulled out for cleaning. They can be reinstalled after air drying in the later stage, which is convenient for disassembly and cleaning to avoid affecting the normal ventilation of the exhaust duct 8.
[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A low-pressure dust removal device for corn processing, include: A crusher (1) and a support frame (2) installed at the bottom of the crusher (1), wherein a lower barrel (3) is installed at the tail end of the crusher (1); Characterized in that a dust removal mechanism is provided on one side of the crusher (1); The dust removal mechanism comprises a sealed box (5), an exhaust fan (7) is installed at the upper end of the sealed box (5), an exhaust hopper (16) is installed inside the sealed box (5), an air inlet of the exhaust fan (7) and the exhaust hopper (16) are connected to each other, a filter element and a fixing element are installed at the air outlet of the exhaust fan (7), a discharge pipe (4) is installed at the discharge port of the lower barrel (3), the tail end of the discharge pipe (4) is connected to the upper end of the sealed box (5), and a connecting piece is provided between the sealed box (5) and the support frame (2).
2. A low-pressure dust removal device for corn processing according to claim 1, It is characterized in that The fixing part comprises an exhaust duct (8), and two groups of fixing parts are provided. The exhaust duct (8) is fixedly connected to the air outlet of the exhaust fan (7) by bolts. The exhaust duct (8) is provided with a movable groove. A movable seat (9) is installed on one side of the exhaust duct (8). The movable seat (9) is rotatably connected to a movable block (10). A positioning frame (11) is fixedly connected to the side of the movable block (10). A slot is provided on a side of the positioning frame (11) away from the movable block (10).
3. A low-pressure dust removal device for corn processing according to claim 2, It is characterized in that The filter element comprises a coarse dustproof net (14) and a high-efficiency dustproof net (15); the coarse dustproof net (14) is installed in a slot of the positioning frame (11) at the rear end, and the high-efficiency dustproof net (15) is installed in a slot of the positioning frame (11) at the front end; and a protrusion (12) is fixedly connected to one end of the positioning frame (11) near the slot.
4. A low-pressure dust removal device for corn processing according to claim 3, It is characterized in that A fixing seat (13) is installed on the other side of the exhaust duct (8), and the positioning frame (11) is fixedly connected to the fixing seat (13) by means of bolts.
5. A low-pressure dust removal device for corn processing according to claim 4, It is characterized in that The connecting member comprises a connecting frame (18), one end of the connecting frame (18) is fixedly connected to the sealing box (5) by means of bolts, and the other end of the connecting frame (18) is fixedly connected to the supporting frame (2) by means of bolts.
6. A low-pressure dust removal device for corn processing according to claim 5, It is characterized in that Universal wheels (6) are installed at both ends of the sealing box (5), and a material collecting box (17) is slidably connected to the front of the sealing box (5), and a lock and a handle are installed on the front of the material collecting box (17).
