Sorting device of polystyrene foam conveying line

Abstract

The utility model discloses a sorting device of a polystyrene foam conveying line, relates to the technical field of polystyrene foam production, and aims to solve the problems that an existing polystyrene foam sorting device is lack of automatic and continuous design and needs more manual intervention, so that the sorting efficiency and accuracy are influenced. The polystyrene foam sorting device comprises a sorting table assembly and a polystyrene foam sorting component, and a polystyrene foam conveying belt assembly is fixedly connected to the upper end of the sorting table assembly; the polystyrene foam sorting and conveying device is fixedly connected to the upper end of the sorting table assembly; the polystyrene foam overweight conveying belt assembly is fixedly connected to the upper end of the sorting table assembly; the qualified polystyrene foam conveying belt assembly is fixedly connected to the upper end of the sorting table assembly; the polystyrene foam light-weight conveying belt assembly is fixedly connected to the upper end of the sorting table assembly; and the spoke type weighing sensor is embedded and connected in the extension edge of the edge of the polystyrene foam sorting component.

Description

Technical Field

[0001] The utility model relates to the technical field of foam glue production, in particular to a sorting device for a foam glue conveying line. Background Art

[0002] In the production line of foam rubber, sorting foam rubber bottles and cans is an indispensable link. However, traditional sorting methods often rely on manual operation, which not only increases labor intensity, but is also easily affected by human factors, resulting in low sorting efficiency and accuracy. In addition, with the expansion of the scale of foam rubber production and the intensification of market competition, the requirements for sorting efficiency and quality are becoming higher and higher. The traditional manual sorting method can no longer meet production needs. Therefore, in order to improve the efficiency and accuracy of foam rubber sorting, reduce production costs, and increase the degree of automation of the production line, it is necessary to improve and innovate the existing foam rubber sorting device.

[0003] Compared with traditional devices, existing foam rubber sorting devices lack automation and continuity design and require more manual intervention, which affects the efficiency and accuracy of sorting; therefore, it does not meet existing needs. In this regard, we propose a sorting device for foam rubber conveyor lines. Utility Model Content

[0004] The utility model aims to provide a sorting device for a foam glue conveyor line to solve the problem that the existing foam glue sorting device proposed in the above background technology lacks automation and continuity design and requires more manual intervention, thus affecting the efficiency and accuracy of sorting.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sorting device for a foam rubber conveyor line, comprising a foam rubber sorting device, the foam rubber sorting device comprising a sorting table assembly and a foam rubber sorting component,

[0006] Also included:

[0007] A foam conveyor belt assembly, fixedly connected to the upper end of the sorting platform assembly;

[0008] A foam rubber sorting and conveying device, fixedly connected to the upper end of the sorting platform assembly;

[0009] A foam rubber overweight conveyor belt assembly is fixedly connected to the upper end of the sorting platform assembly;

[0010] A foam rubber qualified conveyor belt assembly is fixedly connected to the upper end of the sorting platform assembly;

[0011] A foam rubber lightweight conveyor belt assembly, fixedly connected to the upper end of the sorting platform assembly;

[0012] The foam rubber placement groove is fixedly connected to the conveyor belts of the foam rubber overweight conveyor belt assembly, the foam rubber qualified conveyor belt assembly, and the foam rubber light conveyor belt assembly;

[0013] The spoke type weighing sensor is embedded and connected in the extended edge of the edge of the foam rubber sorting component.

[0014] Preferably, the foam rubber sorting component includes a foam rubber sorting groove, an electromagnetic structure, and a sorting pushing block. The foam rubber sorting component is provided with a foam rubber sorting groove, and the foam rubber sorting groove and the foam rubber sorting component are formed by lathe milling. The foam rubber sorting groove is provided with an electromagnetic structure, and the electromagnetic structure is inlaid and fixedly connected with the foam rubber sorting groove. The foam rubber sorting groove is provided with a sorting pushing block, and the sorting pushing block is inlaid and connected with the foam rubber sorting groove.

[0015] Preferably, the sorting and pushing block is provided with a foam rubber bottle tank groove, and the foam rubber bottle tank groove and the sorting and pushing block are integrally cast, and pushing rods are provided on both sides of the sorting and pushing block, and the pushing rods are fixedly connected to both sides of the sorting and pushing block, and the pushing rods of the sorting and pushing block are connected to a micro drive motor.

[0016] Preferably, the foam rubber sorting and conveying device includes a foam rubber sorting and conveying clamping claw component, a rack conveyor belt, and a driving gear. The foam rubber sorting and conveying device is provided with a driving gear, and the driving gear is fixedly connected to the motor shaft at the lower end of the sorting platform assembly. The driving gear is provided with a rack conveyor belt, and the rack conveyor belt is meshed with the driving gear. The rack conveyor belt is provided with a foam rubber sorting and conveying clamping claw component, and the foam rubber sorting and conveying clamping claw component is fixedly connected to the rack conveyor belt.

[0017] Preferably, the foam rubber sorting and conveying device includes a foam rubber sorting and conveying clamping claw component, a clamping claw mounting structure is provided on the foam rubber sorting and conveying clamping claw component, and the clamping claw mounting structure is fixedly connected to the rack conveyor belt, and a mounting frame component is provided at one end of the clamping claw mounting structure, and the mounting frame component is fixedly connected to the clamping claw mounting structure.

[0018] Preferably, the foam gel sorting and conveying device includes a foam gel sorting and conveying clamping claw component, and the foam gel sorting and conveying clamping claw component includes a mounting frame component, the mounting frame component is provided with a telescopic sleeve rod, and one end of the telescopic sleeve rod is fixedly connected to the mounting frame component.

[0019] Preferably, the foam sorting and conveying device includes a foam sorting and conveying clamping claw component, and the foam sorting and conveying clamping claw component includes a mounting frame component, an electromagnet controller, a pushing drive component, and an arc-shaped electromagnet. The mounting frame component is provided with an electromagnet controller, and the electromagnet controller is embedded in the mounting frame component. The mounting frame component is provided with a pushing drive component, and the pushing drive component is embedded in the mounting frame component. An arc-shaped electromagnet is provided at one end of the shaft rod of the pushing drive component, and the arc-shaped electromagnet is fixedly connected to one end of the shaft rod of the pushing drive component. The arc-shaped electromagnet is connected to the connecting line of the electromagnet controller, and the connecting line passes through the telescopic sleeve.

[0020] Compared with the prior art, the beneficial effects of the utility model are:

[0021] The utility model introduces structures such as a return conveyor belt and a push cylinder through the arrangement of a foam rubber overweight conveyor belt component, a foam rubber qualified conveyor belt component, a foam rubber light conveyor belt component, a wheel-spoke weighing sensor, a sorting push block, a foam rubber sorting slot, a sorting component, and an electromagnetic structure. In the sorting device, structures such as a foam rubber overweight conveyor belt component, a foam rubber qualified conveyor belt component, a foam rubber light conveyor belt component, a wheel-spoke weighing sensor, and a sorting push block are introduced. If the bottle can is overweight or light, a micro-drive motor on the sorting push block is started, and the sorting push block is pushed forward by a pushing rod. The sorting push block pushes the overweight or light foam rubber bottles and cans measured by the wheel-spoke weighing sensor to a designated foam rubber overweight conveyor belt component or a foam rubber light conveyor belt. On the components, these conveyor belt components transport unqualified bottles and cans to the corresponding processing area, so that after the unqualified products are sorted out, they can be automatically pushed to the return conveyor belt for subsequent processing, thereby realizing the automatic processing of unqualified products, avoiding the need for manual intervention, and improving the continuity and automation of sorting; the foam rubber sorting trough and sorting components are milled by lathe, ensuring the accuracy and stability of the trough, the electromagnetic structure controls the sorting process through electromagnetic force, and realizes the accurate fixation of the foam rubber bottles and cans, and the sorting push block is responsible for pushing the sorted foam rubber bottles and cans to the designated position, improving the efficiency and accuracy of sorting; the rack conveyor belt, drive gear and other structures are used to realize the fixation and transportation of foam rubber bottles and cans. These components work together to ensure the stability and reliability of the sorting process. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the top view of the foam glue sorting device of the utility model;

[0023] Figure 2 This is a schematic diagram of the structure of the foaming glue sorting component of the utility model;

[0024] Figure 3This is a schematic diagram of the structure of the sorting and pushing block of the utility model;

[0025] Figure 4 It is a partial structural schematic diagram of the foam glue sorting and conveying device of the utility model;

[0026] Figure 5 This is a schematic diagram of the structure of the foam glue sorting and conveying clamping claw component of the utility model;

[0027] In the figure: 1. foam rubber sorting device; 2. sorting table assembly; 3. foam rubber sorting component; 31. foam rubber sorting slot; 32. electromagnetic structure; 33. sorting push block; 331. foam rubber bottle slot; 332. push rod; 4. foam rubber conveyor belt assembly; 5. foam rubber sorting and conveying device; 51. foam rubber sorting and conveying clamping claw component; 511. mounting frame component; 512. clamping claw mounting structure; 513. telescopic sleeve rod; 514. electromagnet controller; 515. push drive component; 516. arc electromagnet; 52. rack conveyor belt; 53. drive gear; 6. foam rubber overweight conveyor belt assembly; 7. foam rubber qualified conveyor belt assembly; 8. foam rubber light conveyor belt assembly; 9. foam rubber placement groove; 10. wheel-spoke weighing sensor. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0029] See also Figure 1-5 The utility model provides an embodiment: a sorting device for a foam rubber conveying line, comprising a foam rubber sorting device 1, wherein the foam rubber sorting device 1 comprises a sorting table assembly 2 and a foam rubber sorting component 3,

[0030] Also included:

[0031] The foam conveyor belt assembly 4 is fixedly connected to the upper end of the sorting platform assembly 2;

[0032] The foam rubber sorting and conveying device 5 is fixedly connected to the upper end of the sorting platform assembly 2;

[0033] The foam rubber overweight conveyor belt assembly 6 is fixedly connected to the upper end of the sorting platform assembly 2;

[0034] The foam rubber qualified conveyor belt assembly 7 is fixedly connected to the upper end of the sorting platform assembly 2;

[0035] A foam rubber lightweight conveyor belt assembly 8 is fixedly connected to the upper end of the sorting platform assembly 2;

[0036] The foam rubber placement groove 9 is fixedly connected to the conveyor belts of the foam rubber overweight conveyor belt assembly 6, the foam rubber qualified conveyor belt assembly 7, and the foam rubber light conveyor belt assembly 8;

[0037] The spoke type weighing sensor 10 is embedded and connected in the extended edge of the foam rubber sorting component 3.

[0038] See also Figure 2 The foam rubber sorting component 3 includes a foam rubber sorting groove 31, an electromagnetic structure 32, and a sorting push block 33. The foam rubber sorting component 3 is provided with the foam rubber sorting groove 31, and the foam rubber sorting groove 31 and the foam rubber sorting component 3 are formed by lathe milling, the foam rubber sorting groove 31 is provided with the electromagnetic structure 32, and the electromagnetic structure 32 is inlaid and fixedly connected with the foam rubber sorting groove 31, the foam rubber sorting groove 31 is provided with a sorting push block 33, and the sorting push block 33 is inlaid and connected with the foam rubber sorting groove 31, and the foam rubber sorting groove 31 is used to accommodate foam rubber bottles to be sorted. The lathe milling processing method ensures the accuracy and stability of the groove. The electromagnetic structure 32 controls the sorting process through electromagnetic force, which can fix the foam rubber bottles and cans. The sorting push block 33 is used to push the sorted foam rubber bottles and cans to the designated position. The overall design improves the efficiency and accuracy of sorting, reduces the complexity of manual operation, and improves production efficiency.

[0039] See also Figure 3 A foam rubber bottle tank slot 331 is provided on the sorting push block 33, and the foam rubber bottle tank slot 331 and the sorting push block 33 are integrally cast. Push rods 332 are provided on both sides of the sorting push block 33, and the push rods 332 are fixedly connected to both sides of the sorting push block 33. The push rods 332 of the sorting push block 33 are connected to a micro drive motor. The foam rubber bottle tank slot 331 is specially designed for foam rubber bottles to ensure its stability during the sorting process. The push rod 332 is connected to the micro drive motor to achieve precise movement of the push block, ensuring that the bottles can accurately reach the designated position.

[0040] See also Figure 4The foam rubber sorting and conveying device 5 includes a foam rubber sorting and conveying clamping claw component 51, a rack conveyor belt 52, and a driving gear 53. The foam rubber sorting and conveying device 5 is provided with a driving gear 53, and the driving gear 53 is fixedly connected to the motor shaft rod at the lower end of the sorting platform assembly 2. The driving gear 53 is provided with a rack conveyor belt 52, and the rack conveyor belt 52 is meshed with the driving gear 53. The rack conveyor belt 52 is provided with a foam rubber sorting and conveying clamping claw component 51, and the foam rubber sorting and conveying clamping claw component 51 is fixedly connected to the rack conveyor belt 52. The driving gear 53 provides power for the entire conveying device to ensure that the rack conveyor belt 52 can run smoothly and continuously, and its meshing connection method ensures the stability of the conveying. The foam rubber sorting and conveying clamping claw component 51 is responsible for clamping and fixing the foam rubber bottles and cans to ensure their stability during the conveying process. The entire conveying device is reasonably designed and can continuously and stably convey foam rubber bottles and cans, thereby improving the sorting efficiency.

[0041] See also Figure 5 The foam rubber sorting and conveying device 5 includes a foam rubber sorting and conveying clamping claw component 51, a clamping claw mounting structure 512 is provided on the foam rubber sorting and conveying clamping claw component 51, and the clamping claw mounting structure 512 is fixedly connected to the rack conveyor 52, one end of the clamping claw mounting structure 512 is provided with a mounting frame component 511, and the mounting frame component 511 is fixedly connected to the clamping claw mounting structure 512, the clamping claw mounting structure 512 is used for installation and connection, and the mounting frame component 511 serves as the basic structure of the entire clamping claw component and carries other components.

[0042] See also Figure 5 The foam sorting and conveying device 5 includes a foam sorting and conveying clamping claw component 51, and the foam sorting and conveying clamping claw component 51 includes a mounting frame component 511, and a telescopic sleeve rod 513 is provided on the mounting frame component 511, and one end of the telescopic sleeve rod 513 is fixedly connected to the mounting frame component 511, and the telescopic sleeve rod 513 plays a protective role.

[0043] See also Figure 5The foaming glue sorting and conveying device 5 includes a foaming glue sorting and conveying clamping claw component 51, and the foaming glue sorting and conveying clamping claw component 51 includes a mounting frame component 511, an electromagnet controller 514, a push driving component 515, and an arc electromagnet 516. The mounting frame component 511 is provided with an electromagnet controller 514, and the electromagnet controller 514 is embedded and connected with the mounting frame component 511. The mounting frame component 511 is provided with a push driving component 515, and the push driving component 515 is connected with the mounting frame. The push drive member 515 is inlaid and connected, and an arc-shaped electromagnet 516 is provided at one end of the shaft of the push drive member 515, and the arc-shaped electromagnet 516 is fixedly connected to one end of the shaft of the push drive member 515, and the arc-shaped electromagnet 516 is connected to the connecting line of the electromagnet controller 514, and the connecting line passes through the telescopic sleeve 513. The electromagnet controller 514, the push drive member 515, and the arc-shaped electromagnet 516 work together to control the opening and closing of the clamping claws through electromagnetic force, so as to realize the clamping and release of the foam rubber bottle.

[0044] Working principle: When in use, first, the foam rubber conveyor belt assembly 4 starts working, and continuously conveys the foam rubber bottles to be sorted to the position of the foam rubber sorting and conveying device 5. Then the general control system will control the foam rubber sorting and conveying device 5 to convey, and the driving gear 53 will start to drive the rack conveyor belt 52 to run. The arc electromagnet 516 on the foam rubber sorting and conveying clamping claw component 51, under the control of the electromagnet controller 514, sucks the foam rubber bottles to be sorted and conveys them to the foam rubber sorting component 3. In this process, the telescopic sleeve 513 protects the connection line between the electromagnet controller 514 and the arc electromagnet 516 from damage. When the foam rubber bottles are sent to the foam rubber sorting slot 31, the electromagnet controller 514 controls the arc electromagnet 516 to demagnetize, and then the electromagnetic structure 32 uses electromagnetic force to adsorb and fix the bottles to ensure that they will not move or fall during the sorting process. At the same time, the wheel-spoke weighing sensor 10 weighs the bottles and transmits the weight information to the general control system, which determines whether the bottles are qualified based on the received weight information. If the bottles are overweight or underweight, the general control system issues an instruction to activate the sorting and pushing block 33, and the micro-drive motor on the sorting and pushing block 33 starts, pushing the sorting and pushing block 33 forward through the pushing rod 332. According to the instruction of the general control system, the sorting and pushing block 33 pushes the overweight or underweight foam rubber bottles and cans to the designated foam rubber overweight conveyor belt assembly 6 or foam rubber underweight conveyor belt assembly 8, which convey unqualified bottles and cans to the corresponding processing area. Similarly, the foam rubber qualified conveyor belt assembly 7 conveys qualified foam rubber bottles and cans to the next processing link, such as packaging or storage.

[0045] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0046] The electrical components appearing in this article are all electrically connected to the external main controller and 220V AC power, and the main controller can be a conventional known device that controls servo motors, contact sensors, processors, alarm modules and drive modules. The standard parts used in this application document can all be purchased from the market, and the specific connection methods of each part are connected by conventional means such as mature bolts, rivets, welding, etc. in the prior art. In addition, the machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, so no specific description will be made here.

Claims

1. A sorting device for a foam rubber conveyor line, comprising a foam rubber sorting device (1), wherein the foam rubber sorting device (1) comprises a sorting table assembly (2) and a foam rubber sorting component (3), Features: Also included: A foam rubber conveyor belt assembly (4) fixedly connected to the upper end of the sorting platform assembly (2); A foam rubber sorting and conveying device (5) fixedly connected to the upper end of the sorting platform assembly (2); A foam rubber overweight conveyor belt assembly (6) fixedly connected to the upper end of the sorting platform assembly (2); A foam rubber qualified conveyor belt assembly (7) fixedly connected to the upper end of the sorting platform assembly (2); A foam rubber lightweight conveyor belt assembly (8) fixedly connected to the upper end of the sorting platform assembly (2); The foam rubber placement groove (9) is fixedly connected to the conveyor belts of the foam rubber overweight conveyor belt assembly (6), the foam rubber qualified conveyor belt assembly (7), and the foam rubber light conveyor belt assembly (8); A spoke-type weighing sensor (10) is embedded and connected in the edge of the foam rubber sorting component (3).

2. A sorting device for a foaming glue conveying line according to claim 1, characterized in that: The foam rubber sorting component (3) comprises a foam rubber sorting groove (31), an electromagnetic structure (32), and a sorting push block (33); the foam rubber sorting groove (31) is provided on the foam rubber sorting component (3), and the foam rubber sorting groove (31) and the foam rubber sorting component (3) are formed by lathe milling; the foam rubber sorting groove (31) is provided with an electromagnetic structure (32), and the electromagnetic structure (32) and the foam rubber sorting groove (31) are embedded and fixedly connected; the foam rubber sorting groove (31) is provided with a sorting push block (33), and the sorting push block (33) and the foam rubber sorting groove (31) are embedded and connected.

3. A sorting device for a foaming glue conveying line according to claim 2, characterized in that: The sorting push block (33) is provided with a foam rubber bottle tank groove (331), and the foam rubber bottle tank groove (331) and the sorting push block (33) are integrally cast, and push rods (332) are provided on both sides of the sorting push block (33), and the push rods (332) are fixedly connected to both sides of the sorting push block (33), and the push rods (332) of the sorting push block (33) are connected to a micro drive motor.

4. The sorting device for a foaming glue conveying line according to claim 1, characterized in that: The foam glue sorting and conveying device (5) comprises a foam glue sorting and conveying clamping claw component (51), a rack conveyor belt (52), and a driving gear (53). The foam glue sorting and conveying device (5) is provided with a driving gear (53), and the driving gear (53) is fixedly connected to the motor shaft at the lower end of the sorting platform component (2). The driving gear (53) is provided with a rack conveyor belt (52), and the rack conveyor belt (52) is meshedly connected to the driving gear (53). The rack conveyor belt (52) is provided with a foam glue sorting and conveying clamping claw component (51), and the foam glue sorting and conveying clamping claw component (51) is fixedly connected to the rack conveyor belt (52).

5. The sorting device for a foaming glue conveying line according to claim 1, characterized in that: The foam glue sorting and conveying device (5) comprises a foam glue sorting and conveying clamping claw component (51), a clamping claw mounting structure (512) is provided on the foam glue sorting and conveying clamping claw component (51), and the clamping claw mounting structure (512) is fixedly connected to the rack conveyor (52), and a mounting frame component (511) is provided at one end of the clamping claw mounting structure (512), and the mounting frame component (511) is fixedly connected to the clamping claw mounting structure (512).

6. The sorting device for a foaming glue conveying line according to claim 1, characterized in that: The foam glue sorting and conveying device (5) comprises a foam glue sorting and conveying clamping claw component (51), and the foam glue sorting and conveying clamping claw component (51) comprises a mounting frame component (511), and a telescopic sleeve rod (513) is provided on the mounting frame component (511), and one end of the telescopic sleeve rod (513) is fixedly connected to the mounting frame component (511).

7. The sorting device for a foaming glue conveying line according to claim 1, characterized in that: The foam glue sorting and conveying device (5) comprises a foam glue sorting and conveying clamping claw component (51), and the foam glue sorting and conveying clamping claw component (51) comprises a mounting frame component (511), an electromagnet controller (514), a pushing driving component (515), and an arc-shaped electromagnet (516). The electromagnet controller (514) is arranged on the mounting frame component (511), and the electromagnet controller (514) is embedded and connected with the mounting frame component (511). A push drive component (515) is provided on the component (511), and the push drive component (515) is embedded and connected with the mounting frame component (511); an arc-shaped electromagnet (516) is provided at one end of the shaft of the push drive component (515), and the arc-shaped electromagnet (516) is fixedly connected to one end of the shaft of the push drive component (515); the arc-shaped electromagnet (516) is connected to a connecting line of an electromagnet controller (514), and the connecting line passes through the telescopic sleeve rod (513).

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