Novel bending machine for door leaf machining
Through the vertical downward forming method of the moving module and the lower module of the new bending machine, combined with the return spring and adjustment mechanism, the problem of manual coordination during bending of the steel plate in the existing technology is solved, automatic bending is achieved, and deformation is reduced Risk and operation difficulty improve the quality and efficiency of door leaf processing.
Patent Information
- Application Number
- CN202420944143.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-30
AI Technical Summary
In the existing door leaf processing methods, manual lifting is required when the steel plate is bent, resulting in uneven stress on both sides, which can easily cause deformation and affect aesthetics and installation.
A new type of door leaf processing bending machine is designed, using the vertical downward forming method of the moving module and the lower module. Through the combination of "L" and "T" modules, combined with the return spring and the adjustment mechanism, automatic Complete right-angle bending and U-shaped bending to reduce the problems of manual operation and uneven force.
The need for manual lifting of the molding plate reduces the operation difficulty and labor intensity of the staff, avoids deformation, improves product quality and yield, and simplifies the mold structure and operation process.
Smart Images

Figure CN222153473U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of door leaf processing equipment, and in particular relates to a novel bending machine for door leaf processing. Background Art
[0002] The anti-theft door leaf is usually made of metal plate, which is bent into the required shape by a folding machine and then welded to form the door leaf. The existing door leaf processing method first bends the two long sides and then the two short sides; and when bending the short sides, the pressure plate of the folding machine presses and bends the steel plate downward, and the steel plate of the door leaf bends upward. At this time, it is necessary to manually lift the other end of the steel plate upward with the help of the machine. Since the steel plate has a certain width, two workers are required to lift it up at the same time. This processing method is easy to cause the steel plate to deform due to different forces on both sides during the bending process of the machine, which affects the aesthetics at the least and cannot be installed at the worst. Utility Model Content
[0003] The utility model provides a novel bending machine for door leaf processing, which can effectively solve the above problems.
[0004] The utility model is achieved in this way:
[0005] A novel bending machine for processing door leaves comprises a lower mold, a movable mold, a reset mold and a bending machine, wherein the lower mold is arranged on a working table of the bending machine, and the movable mold is connected to a downward pressing slide block of the bending machine; the lower mold is an "L"-shaped block, and an installation groove is provided on the "L"-shaped block, and reset springs are arranged in the installation grooves at intervals; the reset mold is a "T"-shaped block, and the "T"-shaped block is inserted into the installation groove, and the reset spring is arranged between the lower mold and the reset mold; the movable mold is a rectangular block, and an avoidance groove is provided on the right-angle side of the "L"-shaped block of the rectangular block.
[0006] As a further improvement, a waste trough is provided at a right angle of the "L"-shaped block.
[0007] As a further improvement, the avoidance groove is trapezoidal.
[0008] As a further improvement, limit blocks are provided at both ends of the reset module, and the limit blocks are arranged opposite to the right-angle sides of the "L"-shaped block.
[0009] As a further improvement, an inclined surface is provided on the inner side of the limit block.
[0010] As a further improvement, guide holes are provided at intervals in the installation groove, and the reset module is provided with guide rods corresponding to the guide holes.
[0011] As a further improvement, the return spring is sleeved on the guide rod.
[0012] As a further improvement, adjustment mechanisms are provided at both ends of the lower mold, and the adjustment mechanisms are arranged on the working table of the bending machine.
[0013] As a further improvement, the adjustment mechanism is provided with an adjustment plate and an adjustment screw, the adjustment plates are respectively fixed on the front and rear working tables at both ends of the lower mold, the adjustment screws are respectively threadedly connected with the adjustment plates, and the front ends of the adjustment screws are respectively in contact with the lower mold.
[0014] The beneficial effects of the utility model are as follows: the device converts the movable mold and the lower mold into a vertical downward pressing forming method, so that in the bending process of the door leaf, there is no need to simultaneously assist in lifting the forming plate from one side or one end. The movable mold can be directly pressed down to cooperate with the lower mold to complete the right-angle bending action, and the bending again can complete the bending of the U-shaped right-angle groove; thereby reducing the operating difficulty of the staff, reducing the work intensity, and avoiding deformation caused by uneven force on both sides during the lifting process of the plate, which is particularly suitable for processing the forming plate of the door leaf. The bending machine of the present application has a simple mold structure, is easy to operate, has good quality of processed products, and has a fast production speed, which is conducive to promotion and application. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a structural schematic diagram provided by an embodiment of a bending machine for processing a new type of door leaf of the utility model;
[0017] Figure 2 This is a schematic diagram of the initial bending state provided by a bending machine embodiment of a new type of door leaf processing of the utility model;
[0018] Figure 3 It is a schematic diagram of a bending state provided by an embodiment of a bending machine for processing a new type of door leaf of the utility model;
[0019] Figure 4 It is a structural diagram provided by an embodiment of a bending machine for processing a new type of door leaf of the utility model.
[0020] Reference numerals:
[0021] Lower mold 1; mounting groove 11; reset spring 12; waste groove 13; guide hole 14; guide rod 15; movable mold 2; avoidance groove 21; reset mold 3; limit block 31; inclined surface 32; forming plate 4. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is claimed, but merely represents selected embodiments of the utility model.
[0023] In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0024] In the description of the present invention, the terms "upper", "middle", "side", "side", "upper side", "end" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0025] Reference Figure 1-4 As shown, a new type of bending machine for door leaf processing includes a lower mold 1, a movable mold 2, a reset mold 3 and a bending machine (not shown), wherein the lower mold 1 is arranged on the workbench of the bending machine, and the movable mold 2 is connected to the downward pressing slide of the bending machine; the lower mold 1 is an "L"-shaped block, and the "L"-shaped block is provided with a mounting groove 11, and the mounting groove 11 is provided with a reset spring 12 at intervals, the reset module 3 is a "T"-shaped block, and the "T"-shaped block is inserted into the mounting groove 11, and the reset spring 12 is arranged between the lower mold 1 and the reset module 3; the movable mold 2 is a rectangular block, and the right-angle side of the "L"-shaped block of the rectangular block is provided with an avoidance groove 21.
[0026] Through the lower mold 1 of the horizontally set "L"-shaped block, the forming plate 4 is horizontally placed on the platform formed by the reset mold 3 and the lower mold 1, and the movable mold 2 is pressed down, and the right angle of the "L"-shaped block of the lower mold 1 works together to press the forming plate 4 down to form a 90° bend, and the forming plate 4 and the "T"-shaped block of the reset mold 3 are horizontally lowered together. During the forming process, no manual assistance is required to lift, which reduces the labor intensity of the staff. The entire bending process is completed by the equipment itself without manual intervention, avoiding the problem of door leaf deformation caused by uneven force on both sides, and improving the yield rate and product quality of the door leaf.
[0027] Furthermore, a waste trough 13 is provided at a right angle of the "L"-shaped block.
[0028] During the bending process, extrusion occurs between the movable mold 2 and the forming plate 4, the forming plate 4 and the lower mold 1, and the reset mold 3 and the lower mold 1, which easily forms debris, which is collected through the waste trough 13 to avoid accumulation at right angles, affecting the pressing down of the reset mold 3, causing the forming plate 4 to not be bent into place, and affecting product quality.
[0029] Furthermore, the avoidance groove 21 is trapezoidal.
[0030] The setting of the avoidance groove 21 allows the forming plate 4 to be bent twice at right angles to form a U-shaped bending groove, which is then bent to form two door leaf plates that are spliced to each other. The door leaf plates are spliced to each other to form a door leaf.
[0031] Furthermore, two ends of the resetting module 3 are provided with limit blocks 31 , and the limit blocks 31 are arranged opposite to the right-angled sides of the “L”-shaped block.
[0032] When the thickness of the forming plate 4 is large, the movable mold 2 will form a force away from the right angle side of the lower mold 1 during the downward pressing process, causing the bending angle to be greater than 90°; or multiple bendings are required to achieve the effect of right angle bending, which reduces work efficiency and easily causes damage to the bending machine equipment. By setting a limit block 31 on the right angle opposite side of the "L"-shaped block, the movable mold 2 is limited to deviate outward to form a right angle bend.
[0033] Furthermore, an inclined surface 32 is provided on the inner side of the limiting block 31 .
[0034] The inclined surface 32 is provided to form a slowly inward squeezing force during the pressing process. A preferably inclined surface 32 has a small vertical surface at its lower end; a waste groove 13 is also provided at the junction of the inclined surface 32 and the reset module 3 or at the junction of the vertical surface and the reset module 3, or an avoidance guide angle is provided at the right angle of the movable module 2 corresponding to the junction. The inclined surface 32 can be set to 70°-85°.
[0035] Furthermore, guide holes 14 are provided at intervals in the installation groove 11 , and guide rods 15 are provided in the reset module 3 corresponding to the guide holes 14 .
[0036] It plays a guiding role in the up and down movement of the reset module 3.
[0037] Furthermore, the return spring 12 is sleeved on the guide rod 15 .
[0038] The return spring 12 is sleeved on the guide rod 15, which can effectively avoid deformation of the spring.
[0039] Furthermore, both ends of the lower mold 1 are provided with adjustment mechanisms (not shown), and the adjustment mechanisms are arranged on the working table of the bending machine.
[0040] The adjusting mechanism is used to adjust the position of the lower mold 1, so as to set the distance between the lower mold 1 and the movable mold 2 according to the plate thickness.
[0041] Furthermore, the adjustment mechanism is provided with an adjustment plate and an adjustment screw, the adjustment plates are respectively fixed on the front and rear working tables at both ends of the lower mold 1, the adjustment screws are respectively threadedly connected with the adjustment plates, and the front ends of the adjustment screws are respectively in contact with the lower mold 1.
[0042] By rotating the adjusting screw, the front and rear position of the lower module 1 is adjusted and a positioning function is achieved.
[0043] When in use, the position of the lower mold 1 is adjusted through the adjustment mechanism according to the thickness of the plate to be bent, and then the forming plate 4 to be bent is placed on the lower mold 1 and the reset mold 3 between the limit blocks 31, the bending machine is started, and the movable mold 2 descends to achieve the right-angle bending of the forming plate 4. When bending the door leaf, the traditional method is to first fold the two sides of the forming plate 4 and then fold it up and down, and when folding it up and down, two people must push it up at the same time. If they do not push it up, the door panel will be deformed. The mold bending of the present application needs to fold the top and bottom of the forming plate 4 first and then fold the two sides. If the two sides are folded first, when folding up and down, the mold will get stuck in the door panels bent on both sides and cause deformation. The improved bending does not need to push the forming plate 4 up when folding up and down, and can also ensure that the plate is not deformed, which reduces the work intensity of the staff and improves the bending quality and yield rate of the door leaf.
[0044] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A new type of bending machine for door leaf processing, characterized in that: It includes a lower mold, a movable mold, a reset mold and a bending machine. The lower mold is arranged on the working table of the bending machine, and the movable mold is connected to the downward pressing slide of the bending machine; the lower mold is an "L"-shaped block, and the "L"-shaped block is provided with a mounting groove, and a reset spring is arranged in the mounting groove at intervals; the reset mold is a "T"-shaped block, and the "T"-shaped block is inserted into the mounting groove, and the reset spring is arranged between the lower mold and the reset mold; the movable mold is a rectangular block, and the right-angle side of the "L"-shaped block of the rectangular block is provided with an avoidance groove.
2. A new type of door leaf bending machine according to claim 1, characterized in that: A waste trough is provided at the right angle of the "L"-shaped block.
3. A new type of door leaf bending machine according to claim 1, characterized in that: The avoidance groove is trapezoidal.
4. A new type of door leaf bending machine according to claim 1, characterized in that: Limit blocks are arranged at both ends of the reset module, and the limit blocks are arranged opposite to the right-angle sides of the "L"-shaped block.
5. A new type of door leaf bending machine according to claim 4, characterized in that: An inclined surface is arranged on the inner side of the limiting block.
6. A new type of door leaf bending machine according to claim 1, characterized in that: Guide holes are arranged at intervals in the installation groove, and guide rods are arranged in the reset module corresponding to the guide holes.
7. A new type of door leaf bending machine according to claim 1, characterized in that: The return spring is sleeved on the guide rod.
8. A new type of door leaf bending machine according to claim 1, characterized in that: Adjustment mechanisms are arranged at both ends of the lower mold, and the adjustment mechanisms are arranged on the working table of the bending machine.
9. A new type of door leaf bending machine according to claim 8, characterized in that: The adjusting mechanism is provided with an adjusting plate and an adjusting screw. The adjusting plates are respectively fixed on the front and rear working tables at both ends of the lower mold. The adjusting screws are respectively threadedly connected with the adjusting plates. The front ends of the adjusting screws are respectively in contact with the lower mold.
