Flat plate machining, forming and edge rolling equipment
By introducing disassembly and cleaning components into the rolling round equipment, rapid replacement of work rollers and real-time cleaning of flat surfaces are achieved, which solves the problems of poor equipment adaptability and difficulty in cleaning stains, and improves the flexibility of the equipment and product quality.
Patent Information
- Application Number
- CN202420677425.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-03
AI Technical Summary
The existing round rolling equipment is fixed and difficult to replace, and it is impossible to effectively clean up the oil and impurities on the flat plate, resulting in poor equipment adaptability, high maintenance costs and product quality.
A flat plate processing forming coiling device including disassembly and cleaning components is designed to achieve rapid replacement of the work roller through the extrusion mechanism between the first strip block and the slot of the work roller, and to drive the wool through the electric telescopic rod. The brush assembly removes stains and impurities from the tablet in real time.
It improves the flexibility and efficiency of the equipment, can adapt to the processing needs of different sizes, ensures the processing quality, extends the service life of the working rollers, and reduces the maintenance costs.
Smart Images
Figure CN222153478U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of rolling equipment, in particular to a flat plate processing, forming and rolling equipment. Background Art
[0002] Rolling equipment, also known as plate rolling machine or rolling mill, is a mechanical equipment specially used to roll flat materials into round or other curved shapes. The core part of the rolling equipment is the working roller, which applies pressure to the plate to make it bend. In addition, this equipment is also equipped with a drive system, control system, hydraulic or pneumatic system, etc. to ensure its normal and efficient operation.
[0003] However, existing rolling equipment has some obvious shortcomings. First, the working rolls of many devices are fixed and cannot be easily replaced, which means that the adaptability of the machine is limited when products of different sizes or shapes need to be rolled. Secondly, when there are oil stains or other impurities on the flat plate, these devices often cannot effectively clean these stains, which not only affects the quality of the product, but may also cause damage to the working rolls, thereby increasing maintenance costs. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes equipment for replacing working rolls and cleaning flat plate processing, forming and rolling.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A flat plate processing, forming and rolling equipment, comprising a basic component, a disassembly component and a cleaning component, wherein the disassembly component is fixedly connected to the left side of the top of the basic component, and the cleaning component is fixedly connected to the front side of the middle of the top of the basic component. The basic component comprises a base, and the left and right sides of the inner wall of the base are rotatably connected to first rotating columns, and the opposite end of the first rotating column is fixedly connected to a rubber roller, and the four corners of the bottom end of the base are fixedly connected to support columns;
[0007] The disassembly assembly includes a first motor, a driving end of the first motor is fixedly connected to a first sprocket, an outer wall of the first sprocket is meshed with a chain, a rear end of an inner wall of the chain is meshed with a second sprocket, a bottom end of the second sprocket is rotatably connected to a circular column, the tops of the first sprocket and the second sprocket are respectively fixedly connected to a first threaded rod, the tops of the first threaded rod are fixedly connected to a first limiting block, the outer diameter of the first threaded rod is threadedly connected to a first moving block and passes through the upper and lower sides, the right end rear side of the first moving block is fixedly connected to the second motor, the driving end of the second motor is fixedly connected to the second rotating column, square grooves are provided on the front and rear sides of the right end of the second rotating column, the opposite ends of the square grooves are fixedly connected to a plurality of springs, the opposite ends of the springs are fixedly connected to the first long strip blocks, the opposite ends of the first long strip blocks are fixedly connected to trapezoidal snap-in blocks, a working roller is provided on the outer wall of the second rotating column, and snap grooves are provided at the front and rear positions of the right side of the inner end of the working roller.
[0008] Furthermore, the cleaning assembly includes an L-shaped block and an electric telescopic rod, the front side of the top end of the L-shaped block is fixedly connected to a first brush, the front end of the L-shaped block is fixedly connected to a triangular block, the top end of the electric telescopic rod is fixedly connected to a second long strip block, and the bottom left side of the second long strip block is fixedly connected to a second brush.
[0009] Furthermore, the bottom end of the first motor is fixedly connected to the left front portion of the top end of the base, and the bottom end of the circular column is fixedly connected to the left rear portion of the top end of the base.
[0010] Furthermore, the bottom end of the L-shaped block is fixedly connected to the front side of the top end of the base, and the bottom end of the triangular block is fixedly connected to the front side of the top end of the base.
[0011] Furthermore, the bottom end of the electric telescopic rod is fixedly connected to the right side of the top end of the base, and the shape of the card slot matches the shape of the trapezoidal card-in block.
[0012] Furthermore, the size of the second brush is the same as that of the first brush, and the shape of the top end of the second rotating column matches the shape of the top of the inner end of the working roller.
[0013] Furthermore, the outer wall of the first long strip is slidably connected to the outer wall of the square groove.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, by using the squeezing mechanism between the first long strip block and the card slot of the working roll, the replacement of the working roll becomes simpler and faster. The user only needs to squeeze the first long strip block to easily release the working roll from its card slot, thereby realizing the rapid replacement of working rolls of different sizes. This design greatly improves the flexibility and efficiency of the equipment, enabling it to adapt to different processing requirements.
[0016] 2. In the utility model, a cleaning component is introduced, which includes a second long strip and a first brush. Driven by the electric telescopic rod, the second long strip can bring the flat plate into contact with the first brush. When the working roller starts to rotate, the brush can effectively remove stains and impurities on the flat plate. This design not only ensures the processing quality, but also helps to extend the service life of the working roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A three-dimensional diagram of a flat plate processing, forming and rolling device proposed by the utility model;
[0018] Figure 2 A schematic diagram of a working roller of a flat plate processing, forming and rolling device proposed by the utility model;
[0019] Figure 3 A schematic diagram of a spring for a flat plate processing, forming and rolling device proposed by the utility model;
[0020] Figure 4 This is a schematic diagram of a card slot of a flat plate processing, forming and rolling device proposed by the utility model;
[0021] Figure 5 This is a schematic diagram of a first brush of a flat plate processing, forming and rolling device proposed by the utility model;
[0022] Figure 6 The utility model provides a schematic diagram of a rubber roller of a flat plate processing, forming and rolling device.
[0023] Legend:
[0024] 1. Basic components; 101. Base; 102. First rotating column; 103. Rubber roller; 104. Support column; 2. Disassembly components; 201. First motor; 202. First threaded rod; 203. First limiting block; 204. First moving block; 205. Second motor; 206. Working roller; 207. First sprocket; 208. Chain; 209. Round column; 210. Second sprocket; 211. Trapezoidal snap-in block; 212. First long strip block; 213. Spring; 214. Slot; 215. Second rotating column; 216. Square slot; 3. Cleaning components; 301. Triangular block; 302. First brush; 303. L-shaped block; 304. Second long strip block; 305. Second brush; 306. Electric telescopic rod. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Reference Figure 1-6 The utility model provides an embodiment: a flat plate processing, forming and rolling equipment, including a basic component 1, a disassembly component 2 and a cleaning component 3. The disassembly component 2 is fixedly connected to the left side of the top of the basic component 1, which is used to quickly replace and adjust the working roller to improve the flexibility of the equipment. The cleaning component 3 is fixedly connected to the front side of the middle of the top of the basic component 1. The component can clean the stains and impurities on the surface of the flat plate in real time during the rolling process to ensure the processing quality. The basic component 1 includes a base 101, and the left and right sides of the inner wall of the base 101 are rotatably connected to the first rotating column 102, and the opposite end of the first rotating column 102 is fixedly connected to the rubber roller 103. The four corners of the bottom end of the base 101 are fixedly connected to the support columns 104, which provide additional support force.
[0027] The disassembly component 2 includes a first motor 201, a driving end of the first motor 201 is fixedly connected to a first sprocket 207, an outer wall of the first sprocket 207 is meshedly connected to a chain 208, an inner wall rear end of the chain 208 is meshedly connected to a second sprocket 210, a bottom end of the second sprocket 210 is rotatably connected to a circular column 209, the top ends of the first sprocket 207 and the second sprocket 210 are respectively fixedly connected to a first threaded rod 202, the top ends of the first threaded rod 202 are both fixedly connected to a first limiting block 203, the outer diameter of the first threaded rod 202 is threadedly connected to a first moving block 204 and passes through the upper and lower sides, a second motor 205 is fixedly connected to the rear side of the right end of the first moving block 204, a driving end of the second motor 205 is fixedly connected to a second rotating column 215, and the first Square grooves 216 are provided on both the front and rear sides of the right end of the second rotating column 215, and a plurality of springs 213 are fixedly connected to the opposite ends of the square grooves 216, and the opposite ends of the springs 213 are fixedly connected to the first long strip 212, and the opposite ends of the first long strip 212 are fixedly connected to the trapezoidal snap-in blocks 211. The outer wall of the second rotating column 215 is provided with a working roller 206, and the working roller 206 is provided with snap-in grooves 214 at the front and rear of the right side of the inner end. The user needs to select a working roller 206 of a suitable size and slide it into position along the second rotating column 215 to ensure that the snap-in groove 214 of the working roller 206 is accurately docked and snapped into the trapezoidal snap-in block 211 on the second rotating column 215 under the action of the spring 213, thereby fixing the working roller 206.
[0028] The cleaning assembly 3 includes an L-shaped block 303 and an electric telescopic rod 306, the front side of the top end of the L-shaped block 303 is fixedly connected to the first brush 302, the front end of the L-shaped block 303 is fixedly connected to the triangular block 301, the top end of the electric telescopic rod 306 is fixedly connected to the second long strip block 304, and the left side of the bottom end of the second long strip block 304 is fixedly connected to the second brush 305. In order to ensure the processing quality, the electric telescopic rod 306 is started, so that the bottom of the second long strip block 304 drives the second brush 305 and the first brush 302 to clamp the flat plate.
[0029] The bottom end of the first motor 201 is fixedly connected to the left front portion of the top of the base 101, and the bottom end of the circular column 209 is fixedly connected to the left rear portion of the top of the base 101, which contributes to the balance and stability of the overall structure.
[0030] The bottom end of the L-shaped block 303 is fixedly connected to the top front side of the base 101, and the bottom end of the triangular block 301 is fixedly connected to the top front side of the base 101, which helps to improve the compactness of the device.
[0031] The bottom end of the electric telescopic rod 306 is fixedly connected to the top right side of the base 101, and the shape of the card slot 214 matches the shape of the trapezoidal card-in block 211, ensuring a tight connection between the two and improving the safety and stability of the equipment.
[0032] The size of the second brush 305 is the same as that of the first brush 302 . The top shape of the second rotating column 215 matches the top shape of the inner end of the working roller 206 . The outer wall of the first long strip 212 is slidably connected to the outer wall of the square groove 216 .
[0033] Working principle: Before use, the user needs to select a working roller 206 of appropriate size and slide it into position along the second rotating column 215, ensuring that the slot 214 of the working roller 206 and the trapezoidal snap-in block 211 on the second rotating column 215 are accurately docked and snapped in under the action of the spring 213, thereby fixing the working roller 206. Next, the plate to be processed is placed between the first brush 302 and the rubber roller 103, and then the motor 201 is started to rotate the first sprocket 207, and the second sprocket 210 is further driven to rotate through the chain 208, so that the first threaded rod 202 at the top of the second sprocket 210 drives the first moving block 204 to move up and down, so as to realize the clamping of the working roller 206 and the rubber roller 103 on the plate. In order to ensure the loading In order to ensure the quality of the work, the electric telescopic rod 306 is started, so that the bottom of the second long strip 304 drives the second brush 305 and the first brush 302 to clamp the flat plate. Subsequently, the second motor 205 is started to drive the second rotating column 215 and the working roller 206 to rotate synchronously, and the flat plate begins to be rolled. When the working roller 206 starts to rotate and roll, the first brush 302 and the second brush 305 are tightened synchronously to clean the flat plate in real time. After the rolling is completed, the motor 201 is started again to move the working roller 206 upward, thereby releasing the rolled flat plate, which the user can easily take out at this time. The whole process not only ensures the rolling of the flat plate, but also ensures the cleanliness of the flat plate surface during the processing, thereby greatly improving the product quality and the service life of the equipment.
[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A flat plate processing, forming and rolling device, comprising a basic component (1), a disassembly component (2) and a cleaning component (3), characterized in that: The top left side of the basic component (1) is fixedly connected to a disassembly component (2), the front middle part of the top of the basic component (1) is fixedly connected to a cleaning component (3), the basic component (1) comprises a base (101), the left and right sides of the inner wall of the base (101) are rotatably connected to first rotating columns (102), the opposite end of the first rotating column (102) is fixedly connected to a rubber roller (103), and the four corners of the bottom end of the base (101) are fixedly connected to support columns (104); The disassembly assembly (2) comprises a first motor (201), a driving end of the first motor (201) is fixedly connected to a first sprocket (207), an outer wall of the first sprocket (207) is meshedly connected to a chain (208), an inner wall rear end of the chain (208) is meshedly connected to a second sprocket (210), a bottom end of the second sprocket (210) is rotatably connected to a circular column (209), the top ends of the first sprocket (207) and the second sprocket (210) are respectively fixedly connected to a first threaded rod (202), the top ends of the first threaded rod (202) are fixedly connected to a first limiting block (203), the outer diameter of the first threaded rod (202) is threadedly connected to a first moving block (204) and passes through the upper and lower sides, and the A second motor (205) is fixedly connected to the rear side of the right end of the first moving block (204); a second rotating column (215) is fixedly connected to the driving end of the second motor (205); square grooves (216) are arranged on both the front and rear sides of the right end of the second rotating column (215); a plurality of springs (213) are fixedly connected to the opposite ends of the square grooves (216); the opposite ends of the springs (213) are fixedly connected to the first long strip block (212); the opposite ends of the first long strip block (212) are fixedly connected to the trapezoidal snap-in blocks (211); a working roller (206) is arranged on the outer wall of the second rotating column (215); and snap-in grooves (214) are arranged at the front and rear positions of the right side of the inner end of the working roller (206).
2. The flat plate processing, forming and rolling equipment according to claim 1, characterized in that: The cleaning assembly (3) comprises an L-shaped block (303) and an electric telescopic rod (306); the front side of the top end of the L-shaped block (303) is fixedly connected to a first brush (302); the front end of the L-shaped block (303) is fixedly connected to a triangular block (301); the top end of the electric telescopic rod (306) is fixedly connected to a second long strip block (304); and the left side of the bottom end of the second long strip block (304) is fixedly connected to a second brush (305).
3. The flat plate processing, forming and rolling equipment according to claim 1, characterized in that: The bottom end of the first motor (201) is fixedly connected to the left front portion of the top end of the base (101), and the bottom end of the circular column (209) is fixedly connected to the left rear portion of the top end of the base (101).
4. The flat plate processing, forming and rolling equipment according to claim 2, characterized in that: The bottom end of the L-shaped block (303) is fixedly connected to the front side of the top end of the base (101), and the bottom end of the triangular block (301) is fixedly connected to the front side of the top end of the base (101).
5. The flat plate processing, forming and rolling equipment according to claim 2, characterized in that: The bottom end of the electric telescopic rod (306) is fixedly connected to the right side of the top end of the base (101), and the shape of the card slot (214) matches the shape of the trapezoidal card-in block (211).
6. The flat plate processing, forming and rolling equipment according to claim 2, characterized in that: The size of the second brush (305) is the same as that of the first brush (302), and the shape of the top end of the second rotating column (215) matches the shape of the top of the inner end of the working roller (206).
7. The flat plate processing, forming and rolling equipment according to claim 1, characterized in that: The outer wall of the first long strip (212) is slidably connected to the outer wall of the square groove (216).