Metal fitting machining die
The metal processing mold addresses adhesion, lubrication inefficiencies, and waste collection issues through automated lubrication, snap-fit module connection, and efficient waste disposal, enhancing production efficiency and safety.
Patent Information
- Application Number
- CN202420695193.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-07
AI Technical Summary
Existing metal processing molds face issues such as adhesion between the mold and metal accessories leading to deformation or damage, inefficient manual lubrication, cumbersome module installation, and ineffective waste collection that disrupts production efficiency and safety.
A metal processing mold with an automated lubrication mechanism, snap-fit module connection, and a detachable waste collection system, featuring an airbag lubrication device, elastic snap-fit mechanism, and a modular collection device with a limiting frame and baffle to ensure stable operation and efficient waste disposal.
The mold improves lubrication efficiency, simplifies module replacement, and enhances waste collection, thereby increasing production efficiency, product quality, and safety by automating processes and reducing labor intensity.
Smart Images

Figure CN222153531U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal fittings processing, and more specifically, to a metal fittings processing die. Background Art
[0002] In the modern metal processing industry, the forming and manufacturing of metal accessories are inseparable from various precision molds. These molds exert pressure and deformation on metal accessories through the precise matching of the upper and lower modules, thereby realizing the forming of accessories. However, there are still some deficiencies in the design and use of existing metal accessories processing molds, which affect the improvement of processing quality and production efficiency. First, the existing metal accessories processing molds lack necessary auxiliary mechanisms between the upper and lower modules. In the actual processing process, when the upper and lower modules are molded and pressure is applied to the metal accessories, adhesion is easy to occur between the surface of the accessories and the mold. This adhesion is mainly due to the following reasons: Due to the friction and adsorption between the metal material and the mold surface, when the upper module rises and separates from the lower module, the metal accessories adhered to the lower surface of the upper module will be lifted up, causing the accessories to deform or be damaged, affecting product quality and pass rate. In order to prevent this adhesion phenomenon from occurring, operators usually need to pre-spray a layer of lubricating oil on the surface of the metal accessories to reduce the friction and adsorption between the accessories and the mold. However, many processing molds are not equipped with special lubricating oil spraying devices and need to be sprayed manually, which is not only inefficient, but also prone to omissions, resulting in damage to the workpiece, making it difficult to meet the needs of mass production.
[0003] Secondly, during the use of metal accessories processing molds, it is often necessary to install, disassemble and replace the upper and lower modules to meet the production needs of accessories of different models and specifications. However, existing molds have many inconveniences in module installation and disassembly. Some molds are connected by bolts and require special wrenches and other tools for assembly and disassembly, which is cumbersome, time-consuming and labor-intensive. Although other molds use other structures, they require a larger disassembly force during disassembly, and the operation is not light and flexible enough. This not only increases the mold change time and affects the production rhythm, but also brings unnecessary labor burden to the operators and increases the labor intensity.
[0004] In addition, in the process of metal accessories processing, stamping and shearing and other processes will generate a large amount of waste and scraps. These wastes fall from the gap between the upper module and the lower module and need to be collected and cleaned in time to avoid affecting the normal operation of the equipment and product quality. Existing processing molds usually use waste slides and external collection boxes to collect the fallen waste. The waste slide is tilted at the bottom of the mold to guide the fallen waste into the collection box. However, this collection method has some problems. When the waste slides from the higher slide, it will produce a large impact force on the collection box below, causing the collection box to move or overturn, which not only affects the effective collection of the waste, but also may cause the waste to scatter, affecting the workshop environment and safety. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the problems existing in the prior art, the utility model provides a metal accessories processing die to solve the technical problems mentioned in the background technology.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a metal accessories processing mold, comprising a base, a lower module is arranged on the base, an upper module is arranged above the lower module, and a clamping device is arranged on the inner sides of the upper module and the lower module, and the clamping device comprises an unlocking sleeve, a second spring, a return block, a fixing rod, a second tension spring, a clamping block, a clamping groove, a guide plate, a plug-in rod, a plug-in sleeve and a clamping plate, the plug-in sleeve is installed on the base, the plug-in rod is detachably installed in the plug-in sleeve, the clamping groove is arranged on the inner side of the plug-in sleeve, the clamping block is clamped in the clamping groove, the fixing rod is installed in the plug-in rod, and the fixing rod passes through the clamping block, the second tension spring is in the clamping block, and the two ends of the second tension spring are respectively connected to the clamping block and the fixing rod The unlocking sleeve is movably installed in the plug-in rod, the guide plate is fixedly connected to the bottom end of the unlocking sleeve, the return block is fixedly arranged on the outside of the unlocking sleeve, the second spring is movably installed in the plug-in rod, the bottom end of the second spring is connected to the return block, a lubrication device is installed on one side of the base, the lubrication device includes a lower pressure block, a limit groove, a first tension spring, an extrusion block, an airbag and a nozzle, the limit groove is opened on one side of the base, the airbag is installed in the limit groove, the nozzle is installed on one side of the airbag, the extrusion block is movably installed above the airbag, the first tension spring is arranged on the top of the extrusion block, the lower pressure block is arranged on one side of the extrusion block, and the lower pressure block is below the upper module, and a collecting device is arranged on one side of the base.
[0009] The utility model is further configured that a power assembly is provided on the top of the base, and an output end of the power assembly is connected to an upper module.
[0010] The utility model is further configured that sliding grooves are provided on both sides of the limiting groove, and the two sides of the extrusion block are slidably installed in the sliding grooves. The setting of the sliding grooves prevents the extrusion block from tipping over during the movement.
[0011] The utility model is further configured that a handle is provided on one side of the unlocking sleeve, and the handle is fixedly mounted on the top of the unlocking sleeve. The configuration of the handle facilitates pulling out the unlocking sleeve.
[0012] The utility model is further configured such that the collecting device comprises a material dropping hole and a collecting box, the material dropping hole is opened on the inner side of the lower module and the base, the collecting box is detachably installed in the base, and the setting of the collecting device facilitates the collection of waste.
[0013] The utility model is further configured that a limiting frame is provided on one side of the base, a baffle is provided on the inner side of the limiting frame, and the baffle can be movably mounted on the inner side of the limiting frame. The configuration of the limiting frame and the baffle effectively limits the collection box.
[0014] The utility model is further configured that a first spring is provided inside the limiting frame, the bottom end of the first spring is connected to the top end of the baffle, and the configuration of the first spring ensures stable resetting of the baffle.
[0015] The utility model is further configured such that a push plate is provided on one side of the baffle, and a handle is provided on one side of the collection box. The configuration of the push plate facilitates the use of the baffle, and the configuration of the handle facilitates the use of the collection box.
[0016] (III) Beneficial effects
[0017] Compared with the prior art, the utility model provides a metal parts processing mold, which has the following
[0018] Beneficial effects:
[0019] 1. The lubrication device realizes the spraying and effective material removal on the surface of metal accessories by setting an airbag automatic lubrication mechanism on one side of the base. This automated lubrication method not only improves the lubrication efficiency and uniformity, but also avoids the labor intensity and safety hazards of manual spraying. Compared with traditional manual spraying, the lubrication device realizes the automation and precision of the spraying process, greatly improves production efficiency and product quality, and lays the foundation for realizing large-scale, high-quality metal accessories processing.
[0020] 2. The snap-fit device realizes the rapid installation and disassembly of the upper and lower modules by adopting the elastic snap-fit and plug-in matching mode. The whole process is simple to operate and does not require tools. The module can be replaced quickly by one person, which greatly shortens the changeover time and improves production efficiency. At the same time, it avoids errors and accidents in manual operation. Compared with the traditional bolt connection, the snap-fit device adopts a unique elastic snap-fit mechanism to realize the quick replacement of the upper and lower modules, which greatly improves the flexibility and adaptability of production and provides strong support for coping with the processing needs of multiple varieties and small batches.
[0021] 3. The collection device realizes efficient collection and rapid processing of waste by arranging a detachable collection box and a limiting mechanism in the base. The waste and scraps generated during the processing process automatically fall into the collection box through the drop hole, without manual cleaning, keeping the working area clean. At the same time, it effectively prevents the displacement and overturning of the collection box under the impact of waste, ensures the stability and safety of the collection process, extends the service life of the collection box, and greatly improves production efficiency and convenience. Compared with traditional fixed waste collection, the collection device adopts a modular and detachable design concept, realizes the automation and efficiency of waste collection, and provides a strong guarantee for continuous production and rapid response. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of a metal fittings processing mold in the utility model;
[0023] Figure 2 This is a schematic diagram of the overall structure of the second angle in the utility model;
[0024] Figure 3 This is a schematic diagram of the overall structure of the utility model from a third angle;
[0025] Figure 4 It is a cross-sectional structural diagram of the engaging device part in the utility model;
[0026] Figure 5 It is a schematic diagram of the cross-sectional structure when the engaging device of the utility model is partially dispersed.
[0027] In the figure: 1. base; 2. lower module; 3. upper module; 4. unlocking sleeve; 5. second spring; 6. return block; 7. fixing rod; 8. second tension spring; 9. clamping block; 10. clamping slot; 11. guide plate; 12. plug-in rod; 13. plug-in sleeve; 14. clamping plate; 15. lower pressure block; 16. limiting slot; 17. first tension spring; 18. extrusion block; 19. airbag; 20. nozzle; 21. power assembly; 22. handle; 23. drop hole; 24. collection box; 25. limiting frame; 26. baffle; 27. first spring; 28. push plate; 29. handle; 40. slide slot. DETAILED DESCRIPTION
[0028] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0029] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0030] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0031] See also Figure 1-5 A metal parts processing mold comprises a base 1, a lower module 2 is arranged on the base 1, an upper module 3 is arranged above the lower module 2, a clamping device is arranged on the inner side of the upper module 3 and the lower module 2, and the clamping device comprises an unlocking sleeve 4, a second spring 5, a return block 6, a fixing rod 7, a second tension spring 8, a clamping block 9, a clamping groove 10, a guide plate 11, a plug-in rod 12, a plug-in sleeve 13 and a clamping plate 14, the plug-in sleeve 13 is installed on the base 1, the plug-in rod 12 is detachably installed in the plug-in sleeve 13, the clamping groove 10 is arranged on the inner side of the plug-in sleeve 13, the clamping block 9 is clamped in the clamping groove 10, the fixing rod 7 is installed in the plug-in rod 12, and the fixing rod 7 passes through the clamping block 9, the second tension spring 8 is in the clamping block 9, and the two ends of the second tension spring 8 are respectively connected with the clamping block 9 and the fixing rod 7, the unlocking sleeve 4 can be movably installed It is installed in the plug-in rod 12, the guide plate 11 is fixedly connected to the bottom end of the unlocking sleeve 4, the return block 6 is fixedly arranged on the outside of the unlocking sleeve 4, the second spring 5 is movably installed in the plug-in rod 12, and the bottom end of the second spring 5 is connected to the return block 6. A lubrication device is installed on one side of the base 1, and the lubrication device includes a lower pressure block 15, a limiting groove 16, a first tension spring 17, an extrusion block 18, an airbag 19 and a nozzle 20. The limiting groove 16 is opened on one side of the base 1, the airbag 19 is installed in the limiting groove 16, the nozzle 20 is installed on one side of the airbag 19, the extrusion block 18 is movably installed above the airbag 19, the first tension spring 17 is arranged on the top of the extrusion block 18, the lower pressure block 15 is arranged on one side of the extrusion block 18, and the lower pressure block 15 is below the upper module 3, and a collecting device is arranged on one side of the base 1.
[0032] A power assembly 21 is disposed at the top of the base 1 , and an output end of the power assembly 21 is connected to the upper module 3 .
[0033] Slide grooves 40 are formed on both sides of the limiting groove 16 , and both sides of the extrusion block 18 are slidably installed in the slide grooves 40 .
[0034] A handle 22 is provided on one side of the unlocking sleeve 4 , and the handle 22 is fixedly mounted on the top of the unlocking sleeve 4 .
[0035] In this embodiment, when using the device, first place the workpiece on the lower module 2, then turn on the power assembly 21, the power assembly 21 drives the upper module 3 to move downward, and then one side of the upper module 3 will contact the top of the lower pressure block 15, and then the upper module 3 will drive the lower pressure block 15 to move downward, and then the lower pressure block 15 will drive the extrusion block 18 to move downward in the limit groove 16 and stretch the first tension spring 17. The setting of the slide groove 40 can ensure the stable movement of the extrusion block 18 and prevent the extrusion block 18 from tipping over. The upper module 3 drives the lower pressure block 15 and the extrusion block 18 to continue to move downward, and then the extrusion block 18 will squeeze the airbag 19 arranged below, and then the lubricating oil stored in the airbag 19 will be sprayed out through the nozzle 20 arranged on one side, and then the lubricating oil will be sprayed onto the upper surface of the workpiece, thereby preventing the workpiece from being adsorbed to the bottom of the upper module 3. When the upper module 3 and the lower module 2 need to be adjusted, When the second spring 5 is compressed to the limit, one side of the block 9 loses the limit of the guide plate 11, and then the tension spring arranged on one side of the fixed rod 7 is reset, thereby pulling the block 9 to move, so that the block 9 is collected in the plug rod 12 and the block 9 is separated from the slot 10, and then the handle 22 is continued to be pulled, so that the unlocking sleeve 4 and the plug rod 12 can be pulled out of the plug sleeve 13 together, and then the upper module 3 and the lower module 2 are removed. After the upper module 3 and the lower module 2 are replaced, the replaced upper module 3 and the lower module 2 can be installed back to their original positions with reference to the above operation.
[0036] See also Figure 1 and Figure 2 As a metal parts processing mold implementation method for the collecting device: the collecting device includes a blanking hole 23 and a collecting box 24, the blanking hole 23 is opened on the inner side of the lower module 2 and the base 1, and the collecting box 24 can be detachably installed in the base 1.
[0037] A limiting frame 25 is provided at one side of the base 1 , and a baffle 26 is provided at the inner side of the limiting frame 25 . The baffle 26 can be movably installed at the inner side of the limiting frame 25 .
[0038] A first spring 27 is disposed inside the limiting frame 25 , and a bottom end of the first spring 27 is connected to a top end of the baffle 26 .
[0039] A push plate 28 is provided on one side of the baffle 26 , and a handle 29 is provided on one side of the collection box 24 .
[0040] More specifically, when the waste falls from the drop hole 23, it will directly fall into the collection box 24. The setting of the baffle 26 and the limit frame 25 limits the collection box 24 to prevent it from displacement or overturning. When the collection box 24 needs to be replaced, the push plate 28 is pushed upward, the baffle 26 will move upward in the limit frame 25, and at the same time, the first spring 27 set at the top will be compressed, and then the handle 29 will be pulled to pull the collection box 24 out of the base 1. After the waste in the collection box 24 is processed, the collection box 24 is replaced in the base 1, and then the push plate 28 is released. The first spring 27 will drive the baffle 26 to reset, thereby limiting the collection box 24 again.
[0041] In summary, when the overall equipment is in use or running: first, the workpiece is placed on the lower module 2, and then the power assembly 21 is turned on, the power assembly 21 drives the upper module 3 to move downward, and then one side of the upper module 3 will contact the top of the lower pressure block 15, and then the upper module 3 will drive the lower pressure block 15 to move downward, and then the lower pressure block 15 will drive the extrusion block 18 to move downward in the limit groove 16, and stretch the first tension spring 17. The setting of the slide groove 40 can ensure the stable movement of the extrusion block 18 and prevent the extrusion block 18 from tipping over. The upper module 3 drives the lower pressure block 15 and the extrusion block 18 to continue to move downward, and then the extrusion block 18 will squeeze the airbag 19 arranged below, and then the lubricating oil stored in the airbag 19 will be sprayed out through the nozzle 20 arranged on one side, and then the lubricating oil will be sprayed onto the upper surface of the workpiece, thereby preventing the workpiece from being adsorbed to the bottom of the upper module 3. When the upper module 3 and the lower module 2 need to be adjusted When the second spring 5 is compressed to the limit, one side of the block 9 loses the limit of the guide plate 11, and then the tension spring arranged on one side of the fixed rod 7 is reset, thereby pulling the block 9 to move, so that the block 9 is collected in the plug rod 12 and the block 9 is separated from the slot 10, and then the handle 22 is continued to be pulled, so that the unlocking sleeve 4 and the plug rod 12 can be pulled out of the plug sleeve 13 together, and then the upper module 3 and the lower module 2 are removed. After the upper module 3 and the lower module 2 are replaced, the replaced upper module 3 and the lower module 2 can be installed back to their original positions with reference to the above operation.
[0042] When the waste falls from the drop hole 23, it will directly fall into the collection box 24. The baffle 26 and the limit frame 25 are set to limit the collection box 24 to prevent it from displacement or overturning. When the collection box 24 needs to be replaced, the push plate 28 is pushed upward, the baffle 26 will move up in the limit frame 25, and at the same time, the first spring 27 set at the top will be compressed, and then the handle 29 will be pulled to pull the collection box 24 out of the base 1. After the waste in the collection box 24 is processed, the collection box 24 is placed back in the base 1, and then the push plate 28 is released. The first spring 27 will drive the baffle 26 to reset, thereby limiting the collection box 24 again.
[0043] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A metal parts processing mold, comprising a base (1), a lower module (2) being arranged on the base (1), and an upper module (3) being arranged above the lower module (2), wherein: A locking device is provided on the inner side of the upper module (3), and the locking device comprises an unlocking sleeve (4), a second spring (5), a return block (6), a fixed rod (7), a second tension spring (8), a clamping block (9), a clamping slot (10), a guide plate (11), a plug-in rod (12), a plug-in sleeve (13) and a clamping plate (14), wherein the clamping block (9) is engaged in the clamping slot (10), the fixed rod (7) is installed in the plug-in rod (12), the second tension spring (8) is in the clamping block (9), the unlocking sleeve (4) is installed in the plug-in rod (12), the guide plate (11) is connected to the bottom end of the unlocking sleeve (4), and the return block (6) is arranged on the unlocking sleeve (4). ) outside, the second spring (5) is installed inside the plug-in rod (12), a lubricating device is installed on one side of the base (1), and the lubricating device includes a lower pressure block (15), a limit groove (16), a first tension spring (17), an extrusion block (18), an air bag (19) and a nozzle (20), the air bag (19) is installed in the limit groove (16), the nozzle (20) is installed on one side of the air bag (19), the extrusion block (18) is installed above the air bag (19), the first tension spring (17) is arranged at the top of the extrusion block (18), the lower pressure block (15) is arranged on one side of the extrusion block (18), and a collecting device is arranged on one side of the base (1).
2. A metal parts processing mold according to claim 1, characterized in that: A power assembly (21) is provided at the top of the base (1), and an output end of the power assembly (21) is connected to an upper module (3).
3. The metal parts processing mold according to claim 1, characterized in that: Slide grooves (40) are provided on both sides of the limiting groove (16), and both sides of the extrusion block (18) are slidably installed in the slide grooves (40).
4. A metal parts processing mold according to claim 3, characterized in that: A handle (22) is provided on one side of the unlocking sleeve (4), and the handle (22) is fixedly mounted on the top of the unlocking sleeve (4).
5. A metal parts processing mold according to any one of claims 1 to 4, characterized in that: The collecting device comprises a material drop hole (23) and a collecting box (24); the material drop hole (23) is provided on the inner side of the lower module (2) and the base (1); and the collecting box (24) is detachably mounted in the base (1).
6. A metal parts processing mold according to claim 5, characterized in that: A limiting frame (25) is provided on one side of the base (1), a baffle (26) is provided on the inner side of the limiting frame (25), and the baffle (26) is movably mounted on the inner side of the limiting frame (25).
7. The metal parts processing mold according to claim 6, characterized in that: A first spring (27) is provided inside the limiting frame (25), and the bottom end of the first spring (27) is connected to the top end of the baffle (26).
8. The metal parts processing mold according to claim 7, characterized in that: A push plate (28) is provided on one side of the baffle (26), and a handle (29) is provided on one side of the collection box (24).
