Simple cutting table for sample line shearing
The simple cutting table addresses inefficiencies in wire harness cutting by employing a sliding positioning plate structure and driving mechanism for accurate and smooth cutting, enhancing efficiency and safety while reducing costs.
Patent Information
- Application Number
- CN202420117702.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-16
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-01-16
AI Technical Summary
Existing methods for cutting wire harnesses in sample lines are labor-intensive, time-consuming, prone to errors, and costly, with high installation requirements and operational difficulties, leading to inefficient and unsafe manual operations.
A simple cutting table with a workbench, cutting device, and length cutting mechanism, featuring a scale, sliding boss, and sliding positioning plate structure, along with a driving mechanism and shearing tool, allowing for accurate and smooth cutting of wire harnesses with a semi-automatic operation.
The cutting table enables precise cutting of qualified wire harnesses with high efficiency, low cost, and enhanced safety, reducing operational errors and improving work efficiency.
Smart Images

Figure CN222153735U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sample line manufacturing tools, and in particular relates to a simple cutting table used for sample line shearing. Background Art
[0002] With the continuous growth of domestic automobile production and the continuous development and progress of new energy vehicles, automobiles are updated very quickly, and the demand and types of automobile wiring harnesses are increasing. In order to adapt to the increasingly rapid development of different types of automobiles, the automotive wiring harness industry needs to provide qualified sample line products for automobile manufacturing. In the process of sample line making, cutting out wire harnesses of suitable length is not suitable for separate programming and making on automated offline machines, which is time-consuming, labor-intensive and costly. However, if workers are asked to manually measure and then cut, not only the work efficiency is too low, but also it is easy to have large errors in wire harness length or cut out unqualified wire harnesses.
[0003] In the prior art, a patent document with announcement number CN110508722B discloses a fixed-length cutting device for wiring harness cables of new energy vehicles, including a base plate, a wire-releasing mechanism, a limiting mechanism, an electric slider, a shearing mechanism, a scale and a fixed-length mechanism. A slide groove is symmetrically opened front and back on the middle part of the top of the base plate, a wire-releasing mechanism is installed on the left side of the top of the base plate, the limiting mechanism is located on the right side of the wire-releasing mechanism, both ends of the limiting mechanism are installed on the top of the base plate, the electric slider is connected in the slide groove of the base plate in a sliding fit, a shearing mechanism is arranged on the right side of the limiting mechanism, both ends of the shearing mechanism are installed on the top of the electric slider, the scale is installed on the front side of the middle part of the top of the base plate, the fixed-length mechanism is located on the right side of the shearing mechanism, and the fixed-length mechanism is installed on the right side of the top of the base plate. The above technical solution can cut multiple wire harnesses in sequence, which improves the manufacturing efficiency. However, the installation requirements of the wire harness roll are too high and the operation is inconvenient. In addition, the scale set therein requires the wire harness on the fixed-length mechanism to be rotated a certain number of times and the scale value at the corresponding incision of the scale to obtain the size of the wire harness. It is more likely to have errors in the calculation process, and each calculation increases the burden on the operator. The shearing mechanism uses manual operation to cut multiple wire harnesses. Not only is it difficult to make the wire harness incision smooth, but it is also easy to make operational errors and injure the operator. Summary of the invention
[0004] 1. Technical Problems Solved
[0005] In view of the deficiencies in the prior art, the utility model provides a simple cutting table for cutting sample wires, which has a simple structure, can accurately cut qualified wire harnesses of different lengths, has a smooth incision, is safe and convenient, has a low manufacturing cost, and has high working efficiency.
[0006] 2. Specific technical solutions
[0007] A simple cutting table for sample line cutting comprises a workbench, on which a cutting device and a length cutting mechanism are arranged, the cutting device is installed at one end of the workbench, the length cutting mechanism comprises a scale, a sliding boss and a sliding positioning plate structure, the sliding positioning plate structure is slidably installed on the sliding boss, the scale and the sliding boss are arranged side by side along the edge of the workbench, the sliding positioning plate structure has a positioning panel, and the positioning panel is aligned with the scale, the cutting device comprises a driving mechanism, a shearing fixed notch and a shearing tool, the shearing tool is installed at the output end of the driving mechanism, and the shearing tool moves relative to the shearing fixed notch.
[0008] Preferably, the sliding boss is aligned with the shear fixing notch.
[0009] Preferably, a wire groove is provided on the sliding boss, and the wire groove is aligned with the shear fixing notch.
[0010] Preferably, the sliding positioning plate structure further comprises a locking portion, which is arranged at the rear side of the positioning panel, and the front side of the positioning panel is a positioning surface, which is opposite to the shear fixing notch.
[0011] Preferably, the locking portion is composed of a U-shaped holder and a positioning bolt, the two sides of the U-shaped holder are slidably connected to the two sides of the sliding boss, the positioning bolt cooperates with the U-shaped holder, and the positioning bolt is pressed against the sliding boss.
[0012] Preferably, a wire harness clamping bolt is mounted on the U-shaped base, the wire harness clamping bolt is aligned with the wire slot, and a clamping plate is connected to the wire harness clamping bolt, and the clamping plate moves up and down in the wire slot.
[0013] Preferably, the cutting device is further provided with a first fixed seat and a second fixed seat, the shear fixing notch has a U-shaped cross-section, the shear fixing notch is arranged between the first fixed seat and the second fixed seat, and the driving mechanism and the shearing tool are installed in the second fixed seat.
[0014] Preferably, the shear fixing notch and the shearing tool are both made of alloy steel.
[0015] Preferably, a wire harness straightening and pulling device is installed on the workbench, the wire harness straightening and pulling device is aligned with the shearing and fixing notch, and the wire harness straightening and pulling device is arranged opposite to the sliding positioning plate structure.
[0016] The beneficial effects of the utility model are as follows: the sliding positioning plate structure slides on the sliding positioning plate structure, and the length of the wire harness that needs to be cut is accurately measured by pressing the positioning panel on the position on the scale, and the cutting device is used for cutting, so that qualified wire harnesses of different lengths can be accurately cut. The mechanism has a simple structure and low manufacturing cost. It can also be pressed on the sliding boss by a positioning bolt, and repeatedly sheared after positioning, or the wire harness clamping bolt drives the clamping plate to clamp the wire harness to achieve the cutting of multiple wire harnesses. The operation efficiency is relatively higher and it is suitable for cutting sample wires with a small number of required quantities. The driving mechanism drives the shearing tool and the shearing fixed slot to move relative to each other, and semi-automatic operation makes the incision smooth and the work efficiency is high. It is protected by the first fixed seat and the second fixed seat, so it is safe and convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.
[0018] Figure 2 It is a schematic top view of the utility model as a whole.
[0019] Figure 3 It is a schematic diagram of the cross-sectional structure of the cutting device in the utility model.
[0020] In the figure: a workbench 1; a cutting device 2; a length cutting mechanism 3; a wire harness straightening and pulling device 4; a wire harness storage long trough 5;
[0021] Driving mechanism 21; shearing fixing notch 22; shearing tool 23; first fixing seat 24; second fixing seat 25;
[0022] Scale 31; sliding boss 32; sliding positioning plate structure 33; positioning panel 34; wire groove 35; locking portion 36. DETAILED DESCRIPTION
[0023] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0024] In the description of the present utility model, it should be noted that the orientations or positional relationships indicated by terms such as "surface", "edge", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", "upper" and "lower" are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model; in addition, unless otherwise clearly specified and limited, the terms "setting", "installation" and "connection" should be understood in a broad sense; the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Example
[0025] like Figure 1 , Figure 2 and Figure 3 As shown: a simple cutting table for sample line cutting, provided with a workbench 1, a cutting device 2 and a length trimming mechanism 3 are arranged on the workbench 1, the cutting device 2 is installed at one end of the workbench 1, the length trimming mechanism 3 includes a scale 31, a sliding boss 32 and a sliding positioning plate structure 33, the sliding positioning plate structure 33 is slidably installed on the sliding boss 32, the sliding positioning plate structure 33 has a positioning panel 34, and the positioning panel 34 is aligned with the scale 31, the cutting device 2 includes a driving mechanism 21, a shearing fixed notch 22 and a shearing tool 23, the shearing tool 23 is installed at the output end of the driving mechanism 21, and the shearing tool 23 moves relative to the shearing fixed notch 22.
[0026] Furthermore, the cutting device 2 is also provided with a first fixed seat 24 and a second fixed seat 25, the cross-section of the shearing fixed slot 22 is U-shaped, the shearing fixed slot 22 is arranged between the first fixed seat 24 and the second fixed seat 25, and the driving mechanism 21 and the shearing tool 23 are installed in the second fixed seat 25, the shearing fixed slot 22 and the shearing tool 23 are both made of alloy steel, the driving mechanism 21 is a cylinder or an oil cylinder, its performance is stable, and the driving torque is large, so that the incision is smooth, the whole mechanism is protected by the first fixed seat 24 and the second fixed seat 25, and it operates semi-automatically, so it is safe and convenient, and the work efficiency is high.
[0027] The scale 31 and the sliding boss 32 are arranged side by side along the edge of the workbench 1 . From one end of the workbench 1 to the other end, the sliding boss 32 is aligned with the shear fixing slot 22 , that is, it extends from the side of the shear fixing slot 22 to the entire length of the workbench 1 .
[0028] Furthermore, a wire groove 35 is formed on the sliding boss 32 , and the wire groove 35 is aligned with the shear fixing notch 22 .
[0029] The above-mentioned sliding positioning plate structure 33 also has a locking part 36, which is arranged on the rear side of the positioning panel 34. The front side of the positioning panel 34 is a positioning surface and is opposite to the shear fixing groove 22. The positioning panel 34 slides non-contactly close to the upper surface of the scale 31, which makes the observation more accurate and avoids scratching the scale 31. The above-mentioned locking part 36 is composed of a U-shaped socket and a positioning bolt. The two sides of the U-shaped socket are slidably connected to the two sides of the sliding boss 32. The positioning bolt cooperates with the U-shaped socket, and the positioning bolt is pressed on the sliding boss 32.
[0030] The U-shaped base is also provided with a harness clamping bolt, which is aligned with the wire groove 35, and a clamping plate is connected to the harness clamping bolt, which moves up and down in the wire groove 35, slides on the sliding positioning plate structure 33 through the sliding positioning plate structure 33, and accurately measures the length of the harness to be cut by pressing the positioning panel 34 on the position on the scale 31, and cuts through the cutting device 2, so that qualified harnesses of different lengths can be accurately cut. The mechanism has a simple structure and low manufacturing cost. It can also be pressed on the sliding boss 32 by the positioning bolt, and repeatedly cut after positioning, or the harness clamping bolt drives the clamping plate to clamp the harness to achieve the cutting of multiple harnesses. A harness storage long trough 5 is also provided on the side of the workbench 1, which is used to store harnesses of the same type and length together and then pack them up and take them away together to avoid the harnesses being placed in disorder in other places. The operation efficiency is relatively higher, and it is suitable for cutting sample wires with a small number of required quantities.
[0031] A wire harness straightening and traction device 4 is also installed on the workbench 1. The wire harness straightening and traction device 4 is aligned with the shear fixing groove 22, and the wire harness straightening and traction device 4 is arranged opposite to the sliding positioning plate structure 33. The wire harness straightening and traction device 4 is composed of a roller group and a spring structure. The spring structure drives the roller group to press the wire harness toward the middle, so that the passing wire is straightened and has a pulling force.
[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention shall be defined by the appended claims.
Claims
1. A simple cutting table for cutting sample lines, characterized in that: The invention comprises a workbench (1), on which a cutting device (2) and a length trimming mechanism (3) are arranged, the cutting device (2) being mounted on one end of the workbench (1), the length trimming mechanism (3) comprising a scale (31), a sliding boss (32) and a sliding positioning plate structure (33), the sliding positioning plate structure (33) being slidably mounted on the sliding boss (32), the scale (31) and the sliding boss (32) being arranged side by side along the edge of the workbench (1), the sliding positioning plate structure (33) having a positioning panel (34), and the positioning panel (34) being arranged to align with the scale (31), the cutting device (2) comprising a driving mechanism (21), a shearing fixing notch (22) and a shearing tool (23), the shearing tool (23) being mounted on the output end of the driving mechanism (21), and the shearing tool (23) and the shearing fixing notch (22) being relatively movable.
2. The simple cutting table for cutting sample lines according to claim 1, characterized in that: The sliding boss (32) is aligned with the shear fixing notch (22).
3. The simple cutting table for cutting sample lines according to claim 1, characterized in that: A wire groove (35) is provided on the sliding boss (32), and the wire groove (35) is aligned with the shear fixing notch (22).
4. The simple cutting table for cutting sample lines according to claim 3, characterized in that: The sliding positioning plate structure (33) further comprises a locking portion (36), wherein the locking portion (36) is arranged on the rear side of the positioning panel (34), and the front side of the positioning panel (34) is a positioning surface.
5. The simple cutting table for cutting sample lines according to claim 4, characterized in that: The locking portion (36) is composed of a U-shaped clamping seat and a positioning bolt. The two sides of the U-shaped clamping seat are slidably clamped on the two sides of the sliding boss (32). The positioning bolt cooperates with the U-shaped clamping seat and is pressed against the sliding boss (32).
6. The simple cutting table for cutting sample lines according to claim 5, characterized in that: A wire harness clamping bolt is also mounted on the U-shaped clamping seat. The wire harness clamping bolt is aligned with the wire slot (35), and a clamping plate is connected to the wire harness clamping bolt. The clamping plate moves up and down in the wire slot (35).
7. The simple cutting table for cutting sample lines according to any one of claims 1 to 5, characterized in that: The cutting device (2) is further provided with a first fixing seat (24) and a second fixing seat (25); the shear fixing notch (22) has a U-shaped cross section; the shear fixing notch (22) is arranged between the first fixing seat (24) and the second fixing seat (25); and the driving mechanism (21) and the shearing tool (23) are installed in the second fixing seat (25).
8. The simple cutting table for cutting sample lines according to claim 7, characterized in that: The shear fixing notch (22) and the shearing cutter (23) are both made of alloy steel.
9. The simple cutting table for cutting sample lines according to claim 1 or 8, characterized in that: A wire harness straightening and pulling device (4) is also installed on the workbench (1), the wire harness straightening and pulling device (4) is aligned with the shearing and fixing notch (22), and the wire harness straightening and pulling device (4) is arranged opposite to the sliding positioning plate structure (33).
Citation Information
Patent Citations
A fixed-length cutting device for wiring harnesses in new energy vehicles
CN110508722B
