Steel bar cutting device for constructional engineering

The rebar cutting device addresses poor fixing and instability by incorporating a rebar fixing mechanism with double-acting lead screws and a cutting disc lifting mechanism, ensuring secure clamping and stable cutting disc operation, thereby enhancing rebar cutting efficiency and reducing costs.

CN222153737UActive Publication Date: 2024-12-13FUJIAN YUEDA CONSTR CO LTD
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Patent Information

Application Number
CN202420380935.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-28
Publication Date
2024-12-13
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

Existing steel bar cutting devices for construction projects suffer from poor rebar fixing, instability during cutting, and high manufacturing costs, particularly due to inefficient gear and rack transmission in lifting the cutting disc.

Method used

A rebar cutting device with a rebar fixing mechanism using a motor, driven and driving gears, double-acting lead screws, and T-shaped sliders, along with a cutting disc lifting mechanism involving motors, threaded rods, and U-shaped plates, to securely clamp and lift the cutting disc, enhancing stability and efficiency.

Benefits of technology

The device effectively clamps rebars of varying sizes, prevents shifting during cutting, and improves cutting stability and efficiency by using pulleys and belts for synchronized lead screw rotation, reducing manufacturing costs through improved design.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel bar cutting device for constructional engineering, which belongs to the technical field of cutting equipment and comprises a bottom plate, a first mounting frame is mounted on one side of the upper end of the bottom plate, a steel bar fixing mechanism is mounted on the side edge of the first mounting frame, a supporting plate is mounted on the other side of the upper end of the bottom plate, and a steel bar penetrating hole is formed in the lower end of the supporting plate. A second installation frame is installed at the position, close to the supporting plate, of the upper end of the bottom plate, a first fixing plate is installed at the lower end of the side edge of the supporting plate, a second fixing plate is installed at the upper end of the side edge of the supporting plate, and a cutting sand disc lifting mechanism is installed at the upper end of the second fixing plate. The mechanism can clamp and fix steel bars with different thicknesses to ensure that the steel bars do not deviate and shake when being cut, and meanwhile, the two sets of bidirectional lead screws can be driven to synchronously rotate through the transmission mode of the belt pulley and the transmission belt, so that the fixing effect on the steel bars is further improved.
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Description

Technical Field

[0001] This utility model belongs to the field of cutting equipment technology, specifically relating to a steel bar cutting device for construction engineering. Background Art

[0002] Reinforcing bars refer to steel used in reinforced concrete and prestressed reinforced concrete. Their cross-section is circular, and sometimes square with rounded corners. They include plain round bars, ribbed bars, and twisted bars. Some reinforcing bars need to be cut with a cutting device before use.

[0003] Chinese patent application number 202120369261.6 discloses a rebar cutting device for construction engineering, including a base. A support plate is fixedly connected to the upper surface of the base. A toothed plate is connected to the left side of the support plate through an upper connecting plate and a lower connecting plate. A drive motor is fixedly installed on the left side of the support plate through a sliding groove and a slider. Two fixing plates are fixedly connected to the upper surface of the base. Each of the two fixing plates has two first through holes. A groove is formed inside the fixing plate. A rotating rod is inserted through a bearing on the outer surface of the groove. Multiple telescopic rods are fixedly connected to the inner wall of the first through holes. An arc-shaped extrusion plate is fixedly connected to the end of the telescopic rod away from the first through hole. Through a series of structural settings, this device has the advantages of good rebar fixing effect, preventing the rebar from slipping easily during the cutting process, automatic cutting, and high cutting efficiency.

[0004] Although the aforementioned patent enables the cutting of steel bars in construction projects, its steel bar fixing device has a relatively poor fixing effect on the steel bars and is not very convenient to adjust; the lifting structure of its cutting sand disc is raised and lowered by adjusting the gear plate, which has poor overall stability and relatively high manufacturing cost. Utility Model Content

[0005] To address the problems mentioned in the background section, this invention provides a rebar cutting device for construction engineering, which features easier rebar fixing and improved stability during the lifting and lowering of the cutting disc.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a rebar cutting device for construction engineering, comprising a base plate, an installation frame one installed on one side of the upper end of the base plate, a rebar fixing mechanism installed on the side of the installation frame one, a support plate installed on the other side of the upper end of the base plate, a rebar through hole opened in the lower end of the support plate, an installation frame two installed on the upper end of the base plate near the support plate, a fixing plate one installed on the lower side of the support plate, a fixing plate two installed on the upper side of the support plate, and a cutting sand disc lifting mechanism installed on the upper end of the fixing plate two.

[0007] Preferably, the rebar fixing mechanism includes a motor, a driven gear, a driving gear, a transmission assembly, a double-acting lead screw, a T-shaped slider, and a clamping seat. The motor is mounted on the side of the mounting frame. The driving gear is mounted on the output end of the motor. The driven gear is meshed with the side of the driving gear. The double-acting lead screw is mounted on the side of the driven gear. Two sets of T-shaped sliders are symmetrically arranged on the surface of the double-acting lead screw. A clamping seat is mounted on the lower end of each T-shaped slider. The transmission assembly is located on the outer side of the mounting frame on the surface of the double-acting lead screw.

[0008] Preferably, the mounting bracket has a groove inside that corresponds to the T-shaped slider and is slidably connected to it, and the side surface of the clamping seat has anti-slip texture.

[0009] Preferably, the transmission assembly includes a pulley 1, a transmission belt, a double-acting screw 2, and a pulley 2. The pulley 1 is mounted on the outer side of the mounting frame 1, the transmission belt is wound around the surface of the pulley 1, the other end of the transmission belt is provided with a pulley 2, and the double-acting screw 2 is mounted on the side of the pulley 2 inside the mounting frame 2.

[0010] Preferably, the cutting sand disc lifting mechanism includes a second motor, a threaded rod, a nut block, a connecting rod, a U-shaped plate, a rotating shaft, a cutting sand disc, and a third motor. The second motor is installed on the upper end of the second fixed plate, the threaded rod is installed on the output end of the second motor, the nut block is provided on the surface of the threaded rod, the connecting rod is installed on one side of the nut block, the U-shaped plate is installed on the other side of the connecting rod, the third motor is installed on the lower side of the U-shaped plate, the rotating shaft is installed on the output end of the third motor, and the cutting sand disc is installed on the surface of the rotating shaft.

[0011] Preferably, the cutting sand disc lifting mechanism further includes a second T-shaped slider and a T-shaped groove. The second T-shaped slider is installed on the other side of the nut block, and a T-shaped groove corresponding to the second T-shaped slider is opened on the side of the support plate.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. This utility model incorporates a rebar fixing mechanism that can clamp and fix rebars of different thicknesses and sizes, ensuring that the rebars do not shift or shake during cutting. Simultaneously, the transmission method via pulleys and drive belts enables two sets of bidirectional lead screws to rotate synchronously, thereby further improving the fixing effect on the rebars.

[0014] 2. This utility model incorporates a cutting disc lifting mechanism, which adjusts the cutting disc using a screw. This lifting method offers better stability compared to gear and rack transmission and improves the cutting effect on reinforcing bars. Attached Figure Description

[0015] Figure 1 It is a three-dimensional diagram of the utility model;

[0016] Figure 2 This is a perspective view of the steel bar fixing mechanism of this utility model;

[0017] Figure 3 This is a perspective view of the cutting sand disc lifting mechanism of this utility model;

[0018] In the diagram: 1. Base plate; 2. Mounting bracket one; 31. Slide groove; 32. Motor one; 33. Driven gear; 34. Drive gear; 35. Transmission assembly; 351. Pulley one; 352. Transmission belt; 353. Double-acting lead screw two; 354. Pulley two; 36. Double-acting lead screw one; 37. T-slider one; 38. Clamping seat; 3. Rebar fixing mechanism; 4. Mounting bracket two; 5. Rebar perforation; 6. Support plate; 7. Fixing plate one; 8. Fixing plate two; 9. Cutting sand disc lifting mechanism; 901. T-slider two; 902. T-slide groove; 903. Motor two; 904. Threaded rod; 905. Nut block; 906. Connecting rod; 907. U-shaped plate; 908. Rotating shaft; 909. Cutting sand disc; 910. Motor three. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Example 1

[0021] Please see Figure 1-3 The present invention provides the following technical solution: a steel bar cutting device for construction engineering, comprising a base plate 1, an mounting bracket 2 installed on one side of the upper end of the base plate 1, a steel bar fixing mechanism 3 installed on the side of the mounting bracket 2, a support plate 6 installed on the other side of the upper end of the base plate 1, a steel bar through hole 5 opened in the lower end of the support plate 6, a mounting bracket 4 installed on the upper end of the base plate 1 near the support plate 6, a fixing plate 7 installed on the lower side of the support plate 6, a fixing plate 8 installed on the upper side of the support plate 6, and a cutting sand disc lifting mechanism 9 installed on the upper end of the fixing plate 8.

[0022] Specifically, the rebar fixing mechanism 3 includes a motor 32, a driven gear 33, a driving gear 34, a transmission assembly 35, a double-acting lead screw 36, a T-shaped slider 37, and a clamping seat 38. The motor 32 is mounted on the side of the mounting frame 2. The driving gear 34 is mounted on the output end of the motor 32. The driven gear 33 is meshed on the side of the driving gear 34. The double-acting lead screw 36 is mounted on the side of the driven gear 33. Two sets of T-shaped sliders 37 are symmetrically arranged on the surface of the double-acting lead screw 36. The clamping seat 38 is mounted on the lower end of the T-shaped sliders 37. The transmission assembly 35 is located on the outer side of the mounting frame 2 on the surface of the double-acting lead screw 36.

[0023] By adopting the above technical solution, the reinforcing bar is passed through the interior of mounting bracket 1 2 and mounting bracket 2 4. The motor 1 32 is turned on. The motor 1 32 drives the drive gear 34 to rotate through the output end. The drive gear 34 rotates and drives the driven gear 33 to rotate. The driven gear 33 rotates and drives the double-acting screw 1 36 to rotate. The double-acting screw 1 36 rotates and drives the two sets of T-shaped sliders 1 37 to move closer to each other. The two sets of T-shaped sliders 1 37 slide and drive the clamping seat 38 to fix the reinforcing bar.

[0024] Specifically, the mounting bracket 2 has a groove 31 inside that corresponds to the T-shaped slider 37 and is slidably connected to it, and the side surface of the clamping seat 38 has anti-slip texture.

[0025] By adopting the above technical solution, the T-shaped slider 37 slides inside the slide groove 31, thereby improving the stability of the sliding process of the clamping seat 38.

[0026] Specifically, the transmission assembly 35 includes a first pulley 351, a transmission belt 352, a second double-acting lead screw 353, and a second pulley 354. The first double-acting lead screw 353 has the first pulley 351 mounted on its surface outside the mounting bracket 2. The transmission belt 352 is wound around the surface of the first pulley 351. The second pulley 354 is located inside the other end of the transmission belt 352. The second double-acting lead screw 353 is mounted on the side of the second pulley 354 inside the mounting bracket 2.

[0027] By adopting the above technical solution, the rotation of the bidirectional lead screw 36 drives the pulley 351 to rotate, the rotation of the pulley 351 drives the transmission belt 352 to rotate, the rotation of the transmission belt 352 drives the pulley 354 to rotate, and the rotation of the pulley 354 drives the bidirectional lead screw 353 to rotate, thereby causing the clamping seats 38 inside the mounting frame 4 to move closer to each other and fix the other end of the steel bar.

[0028] In this embodiment, the reinforcing bar is passed through the interior of mounting bracket 2 and mounting bracket 4. Motor 32 is turned on, and its output drives the drive gear 34 to rotate. The drive gear 34 rotates, which in turn drives the driven gear 33 to rotate. The driven gear 33 rotates, which in turn drives the bidirectional lead screw 36 to rotate. The bidirectional lead screw 36 rotates, causing two sets of T-shaped sliders 37 to move closer together. The two sets of T-shaped sliders 37 slide, causing the clamping seat 38 to fix the reinforcing bar. The T-shaped sliders 37 slide inside the groove 31, thus improving the stability of the clamping seat 38 during sliding. The bidirectional lead screw 36 rotates, causing pulley 351 to rotate. The pulley 351 rotates, which in turn drives the transmission belt 352 to rotate. The transmission belt 352 rotates, which in turn drives pulley 354 to rotate. The pulley 354 rotates, which in turn drives the bidirectional lead screw 353 to rotate, thus causing the clamping seats 38 inside mounting bracket 4 to move closer together and fix the other end of the reinforcing bar.

[0029] Example 2

[0030] The difference between this embodiment and Embodiment 1 is that the cutting disc lifting mechanism 9 includes a second motor 903, a threaded rod 904, a nut block 905, a connecting rod 906, a U-shaped plate 907, a rotating shaft 908, a cutting disc 909, and a third motor 910. The second motor 903 is mounted on the upper end of the second fixing plate 8. The threaded rod 904 is mounted on the output end of the second motor 903. The nut block 905 is provided on the surface of the threaded rod 904. The connecting rod 906 is mounted on one side of the nut block 905, and the U-shaped plate 907 is mounted on the other side of the connecting rod 906. The third motor 910 is mounted on the lower side of the U-shaped plate 907. The rotating shaft 908 is mounted on the output end of the third motor 910, and the cutting disc 909 is mounted on the surface of the rotating shaft 908.

[0031] By adopting the above technical solution, motor 3 910 is turned on, and motor 3 910 drives the rotating shaft 908 to rotate through the output end. The rotating shaft 908 drives the cutting sand disc 909 to rotate. Then, motor 2 903 is turned on, and motor 2 903 drives the threaded rod 904 to rotate through the output end. The rotation of the threaded rod 904 drives the nut block 905 to move downward. The downward movement of the nut block 905 drives the connecting rod 906 to move downward. The downward movement of the connecting rod 906 drives the U-shaped plate 907 to move downward, thereby driving the cutting sand disc 909 to cut the steel bar.

[0032] Specifically, the cutting disc lifting mechanism 9 also includes a T-shaped slider 901 and a T-shaped groove 902. The T-shaped slider 901 is installed on the other side of the nut block 905, and the side of the support plate 6 is provided with a T-shaped groove 902 corresponding to the T-shaped slider 901.

[0033] By adopting the above technical solution, the nut block 905 slides and drives the T-shaped slider 901 to slide inside the T-shaped groove 902, thereby improving the stability of the sliding process of the nut block 905.

[0034] In this embodiment, when in use, motor 3 910 is turned on, and motor 3 910 drives the rotating shaft 908 to rotate through its output end. The rotating shaft 908 drives the cutting disc 909 to rotate. Then, motor 2 903 is turned on, and motor 2 903 drives the threaded rod 904 to rotate through its output end. The rotation of the threaded rod 904 drives the nut block 905 to move downward. The downward movement of the nut block 905 drives the connecting rod 906 to move downward. The downward movement of the connecting rod 906 drives the U-shaped plate 907 to move downward, thereby driving the cutting disc 909 to cut the steel bar. The sliding of the nut block 905 drives the T-shaped slider 2 901 to slide inside the T-shaped groove 902, thereby improving the stability of the sliding process of the nut block 905.

[0035] The working principle and usage process of this utility model are as follows: When using this utility model, the reinforcing bar is passed through the interior of mounting bracket 1 (2) and mounting bracket 2 (4). Motor 1 (32) is turned on, and motor 1 (32) drives the drive gear 34 to rotate via its output end. The drive gear 34 rotates, which in turn drives the driven gear 33 to rotate. The driven gear 33 rotates, which in turn drives the bidirectional lead screw 1 (36) to rotate. The bidirectional lead screw 1 (36) rotates, causing two sets of T-shaped sliders 1 (37) to move closer together. The two sets of T-shaped sliders 1 (37) slide, causing the clamping seat 38 to fix the reinforcing bar. The T-shaped sliders 1 (37) slide inside the sliding groove 31, thereby improving the stability of the clamping seat 38 during sliding. The bidirectional lead screw 1 (36) rotates, driving pulley 1 (351) to rotate. The pulley 1 (351) rotates, driving the transmission belt 352 to rotate. The transmission belt 352 rotates, driving pulley 2 (354) to rotate. Rotation 54 drives the bidirectional lead screw 353 to rotate, thereby causing the clamping seats 38 inside the mounting bracket 4 to move closer together and fix the other end of the steel bar; turning on the motor 910, the motor 910 drives the rotating shaft 908 to rotate through the output end, the rotating shaft 908 drives the cutting sand disc 909 to rotate, and then turning on the motor 903, the motor 903 drives the threaded rod 904 to rotate through the output end, the threaded rod 904 drives the nut block 905 to move downward, the nut block 905 moves downward, the connecting rod 906 moves downward, the connecting rod 906 moves downward, the U-shaped plate 907 moves downward, thereby driving the cutting sand disc 909 to cut the steel bar, the nut block 905 slides, causing the T-shaped slider 901 to slide inside the T-shaped groove 902, thereby improving the stability of the nut block 905 sliding process.

[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A steel bar cutting device for construction engineering, comprising a bottom plate, characterized in that: A mounting frame 1 is installed on one side of the upper end of the base plate, a steel bar fixing mechanism is installed on the side of the mounting frame 1, a support plate is installed on the other side of the upper end of the base plate, a steel bar through hole is opened inside the lower end of the support plate, a mounting frame 2 is installed on the upper end of the base plate near the support plate, a fixing plate 1 is installed on the lower end of the side of the support plate, a fixing plate 2 is installed on the upper end of the side of the support plate, and a cutting sand disc lifting mechanism is installed on the upper end of the fixing plate 2.

2. A steel bar cutting device for construction engineering according to claim 1, characterized in that: The steel bar fixing mechanism includes a motor, a driven gear, a driving gear, a transmission assembly, a bidirectional screw rod, a T-shaped slider and a clamping seat. The motor is installed on the side of the mounting frame, the driving gear is installed on the output end of the motor, the driven gear is meshingly installed on the side of the driving gear, the bidirectional screw rod is installed on the side of the driven gear, two groups of T-shaped sliders are symmetrically arranged on the surface of the bidirectional screw rod, the clamping seat is installed on the lower end of the T-shaped slider, and the surface of the bidirectional screw rod is located on the outside of the mounting frame and is provided with a transmission assembly.

3. A steel bar cutting device for construction engineering according to claim 2, characterized in that: A sliding groove corresponding to the T-shaped sliding block 1 is provided inside the first mounting frame and is slidably connected thereto, and anti-slip grooves are provided on the side surface of the clamping seat.

4. A steel bar cutting device for construction engineering according to claim 2, characterized in that: The transmission assembly includes a pulley 1, a transmission belt, a bidirectional screw rod 2 and a pulley 2. The surface of the bidirectional screw rod 1 is located on the outside of the mounting frame 1 and is installed with the pulley 1. A transmission belt is wound around the surface of the pulley 1. The other end of the transmission belt is inside a pulley 2. The side of the pulley 2 is located inside the mounting frame 2 and is installed with the bidirectional screw rod 2.

5. A steel bar cutting device for construction engineering according to claim 1, characterized in that: The cutting sand disc lifting mechanism includes motor 2, threaded rod, nut block, connecting rod, U-shaped plate, rotating shaft, cutting sand disc and motor 3. Motor 2 is installed on the upper end of fixed plate 2, threaded rod is installed on the output end of motor 2, nut block is arranged on the surface of threaded rod, connecting rod is installed on one side of nut block, U-shaped plate is installed on the other side of connecting rod, motor 3 is installed on the lower end of the side of U-shaped plate, rotating shaft is installed on the output end of motor 3, and the cutting sand disc is installed on the surface of rotating shaft.

6. A steel bar cutting device for construction engineering according to claim 5, characterized in that: The cutting sand disc lifting mechanism also includes a T-shaped slider 2 and a T-shaped slide groove. The other side of the nut block is equipped with a T-shaped slider 2, and the side of the support plate is provided with a T-shaped slide groove corresponding to the T-shaped slider 2.