Molten aluminum slagging-off device
By setting a tungsten steel frame, silicon carbide ceramic layer and aluminum layer on the rake head of the aluminum liquid slag removal device, the problem of iron elements being integrated into the aluminum liquid liquid is solved, and the slag removal efficiency and purity of the aluminum liquid are improved. Reduced natural gas waste.
Patent Information
- Application Number
- CN202323635822.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-12-28
AI Technical Summary
Traditional slag rakes can easily cause iron elements to merge into liquid aluminum, affecting the purity and quality of aluminum alloy materials.
A liquid aluminum slag removal device was designed. The rake head was arranged in sequence from the inside to the outside. The metal frame was tungsten steel, the ceramic layer was silicon carbide, and the aluminum layer was formed in the mold box to avoid iron. The elements are incorporated into the aluminum liquid and thin the aluminum liquid through the mold box to improve the efficiency of slag removal.
The structural strength and heat resistance of the rake head are improved, the iron elements are prevented from being integrated into the aluminum liquid, and the waste of natural gas is reduced, thus achieving efficient separation of aluminum liquid and improving purity.
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Figure CN222153933U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slag removal tools, in particular to a molten aluminum slag removal device. Background Art
[0002] Aluminum alloy is a kind of non-ferrous metal structural material widely used in industry, and is widely used in aviation, aerospace, automobile, machinery manufacturing and shipbuilding. In order to apply aluminum alloy to different fields, it is usually necessary to melt the aluminum alloy material and turn it into aluminum liquid to be poured into the corresponding forming mold to obtain the corresponding aluminum alloy product.
[0003] Since the molten aluminum alloy sometimes contains other materials, there will be slag in the molten aluminum. Therefore, a slag rake is needed to separate the slag from the aluminum liquid. Traditional slag rakes are often made of iron to ensure strength. This setting can easily cause iron elements to melt into the aluminum liquid. Utility Model Content
[0004] The utility model aims to provide a molten aluminum slag removal device to solve the technical problem that the existing slag removal rake easily causes iron elements to be incorporated into the aluminum liquid.
[0005] The utility model provides an aluminum liquid slag scraping device, comprising a slag scraping rake and a mold box, the slag scraping rake comprising a rake head structure and a rake rod structure connected to the rake head structure, the rake head structure comprising a rake head for separating waste slag, the rake head being plate-shaped, and the rake head comprising a metal skeleton, a ceramic layer and an aluminum layer from the inside to the outside in sequence; the mold box is provided with a mold cavity, the mold cavity can accommodate the rake head, a casting space is formed between the outer surface of the rake head and the inner surface of the mold cavity, the casting space is used to hold aluminum liquid remaining from casting, wherein the aluminum liquid in the casting space forms the aluminum layer after cooling.
[0006] Furthermore, the material of the metal skeleton is tungsten steel; and / or the material of the ceramic layer is silicon carbide.
[0007] Furthermore, the rake head structure also includes a first support column and a second support column, the first support column and the second support column are both fixedly arranged on the rake head, and the first support column and the second support column are arranged at intervals, and the first support column and the second support column are used to support the rake head on the ground.
[0008] Furthermore, the rake head structure also includes a sleeve, and the rake rod structure includes an extension rod inserted in the sleeve, wherein the sleeve has a fixing hole, and the extension rod has a connecting hole, and the fixing hole and the connecting hole are arranged correspondingly; the slag rake also includes a threaded connector, and the threaded connector connects the fixing hole and the connecting hole.
[0009] Furthermore, the extension rod is a telescopic rod.
[0010] Furthermore, the rake rod structure also includes a connecting head, which is arranged at one end of the extension rod away from the rake head structure, and the connecting head is used for plugging and cooperating with the fork of a forklift.
[0011] Further, the connecting head includes a first rectangular tube, a second rectangular tube, a first connecting plate and a second connecting plate, wherein the first rectangular tube and the second rectangular tube are both arranged parallel to the extension rod, and the first rectangular tube and the second rectangular tube are respectively arranged on both sides of the extension rod; the first connecting plate and the second connecting plate are both strip plates, and the first connecting plate and the second connecting plate are sequentially opened with a first rectangular hole, a through hole and a second rectangular hole along their own length direction, the first connecting plate and the second connecting plate are sleeved on the extension rod through the through hole, and the first connecting plate and the second connecting plate are arranged at intervals along the length direction of the extension rod, the first rectangular tube and the second rectangular tube are both supported and connected between the first connecting plate and the second connecting plate, and one end of the first rectangular tube is opposite to the first rectangular hole of the first connecting plate, the other end of the first rectangular tube is opposite to the first rectangular hole of the second connecting plate, one end of the second rectangular tube is opposite to the second rectangular hole of the first connecting plate, and the other end of the second rectangular tube is opposite to the second rectangular hole of the second connecting plate; the connecting head is plugged into and matched with the fork through the first rectangular hole and the second rectangular hole.
[0012] Furthermore, the mold box includes a first mold and a second mold that are detachably connected, the first mold is provided with a first groove, the second mold is provided with a second groove, and the first groove and the second groove are connected to form the mold cavity.
[0013] Furthermore, the mold box is also provided with a gate nest, a runner structure and a flow channel, wherein the gate nest, the runner structure, the mold cavity and the flow channel are arranged in sequence.
[0014] Furthermore, the mold box is also provided with a hanging ring.
[0015] The beneficial effects of the aluminum liquid slag removal device of the utility model are:
[0016] By sequentially arranging a metal frame, a ceramic layer and an aluminum layer from the inside to the outside of the rake head structure, the metal frame can be used to ensure the structural strength and rigidity of the rake head and reduce the deformation of the rake head; the ceramic layer can be used to improve the heat resistance of the rake head and ensure the reliability of the rake head during the slag removal process and reduce thermal deformation; the aluminum layer can be used to protect the molten aluminum liquid to a certain extent, so that in the process of using the slag removal rake to remove slag, the aluminum layer of the rake head can be melted into the aluminum liquid without melting other metal elements. Moreover, the arrangement of the aluminum layer can also protect the rake head to a certain extent.
[0017] Among them, the above-mentioned aluminum layer is formed by placing the rake head in the cavity of the mold box and cooling the remaining aluminum liquid from the casting. This arrangement can prevent the remaining aluminum liquid from directly cooling to form a large block structure while ensuring the formation of an aluminum layer on the surface of the rake head, thereby avoiding wasting natural gas when the aluminum block formed by cooling is too thick and then melting again. In other words, the aluminum liquid slag removal device utilizes the mold box to cover the remaining aluminum liquid on the surface of the rake head to form an aluminum layer. This link can prevent the remaining aluminum liquid from directly forming a large block structure, thereby achieving thinning of the aluminum block. Compared with directly placing large-sized aluminum blocks into a natural gas heating furnace for melting, it can effectively save natural gas. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0019] Figure 1 A schematic diagram of the structure of the aluminum liquid slag removal device provided in the embodiment of the utility model;
[0020] Figure 2 A schematic diagram of a slag rake head structure of an aluminum liquid slag removal device provided in an embodiment of the utility model;
[0021] Figure 3 A schematic diagram of a rake rod structure of a slag rake of a molten aluminum slag removal device provided in an embodiment of the utility model;
[0022] Figure 4 A schematic diagram of the structure of a mold box of an aluminum liquid slag removal device provided in an embodiment of the utility model;
[0023] Figure 5 A schematic structural diagram of a mold box of an aluminum liquid deslagging device provided in an embodiment of the utility model from another perspective.
[0024] Description of reference numerals:
[0025] 100-slag rake; 200-mold box;
[0026] 110-rake head structure; 120-rake rod structure; 130-threaded connector;
[0027] 111-rake head; 112-first support column; 113-second support column; 114-sleeve; 115-fixing hole;
[0028] 121- extension rod; 122- connection hole; 123- connection head;
[0029] 1231-first rectangular tube; 1232-second rectangular tube; 1233-first connecting plate; 1234-second connecting plate; 1235-first rectangular hole; 1236-second rectangular hole; 1237-through hole;
[0030] 210-cavity; 220-first mold; 221-first connecting ear; 230-second mold; 231-second connecting ear; 240-gate nest; 250-runner structure; 251-sprue; 252-inner runner; 260-flow channel; 270-lifting ring; 280-fastening bolt; 290-fastening nut. DETAILED DESCRIPTION
[0031] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific embodiments of the utility model are described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0032] Figure 1 This is a schematic diagram of the structure of the aluminum liquid slag removal device provided in this embodiment. Figure 2 This is a schematic diagram of the rake head structure 110 of the slag rake 100 of the aluminum liquid slag removal device provided in this embodiment. Figure 1 and Figure 2 As shown, this embodiment provides an aluminum liquid slag removal device, including a slag removal rake 100 and a mold box 200, the slag removal rake 100 includes a rake head structure 110 and a rake rod structure 120 connected to the rake head structure 110, the rake head structure 110 includes a rake head 111 for separating waste slag, the rake head 111 is plate-shaped, and the rake head 111 includes a metal skeleton, a ceramic layer and an aluminum layer from the inside to the outside; the mold box 200 is provided with a cavity 210, the cavity 210 can accommodate the rake head 111, and a casting space is formed between the outer surface of the rake head 111 and the inner surface of the cavity 210, and the casting space is used to hold the remaining aluminum liquid from the casting, wherein the aluminum liquid in the casting space forms an aluminum layer after cooling.
[0033] By sequentially arranging a metal skeleton, a ceramic layer and an aluminum layer from the inside to the outside of the rake head 111 of the rake head structure 110, the metal skeleton can be used to ensure the structural strength and rigidity of the rake head 111, and the deformation of the rake head 111 can be reduced; the ceramic layer can be used to improve the heat resistance of the rake head 111, ensure the reliability of the rake head 111 during the slag removal process, and reduce thermal deformation; the aluminum layer can be used to protect the molten aluminum liquid to a certain extent, so that during the slag removal process using the slag removal rake 100, the aluminum layer of the rake head 111 can be melted into the aluminum liquid without melting other metal elements. Moreover, the arrangement of the aluminum layer can also protect the rake head 111 to a certain extent.
[0034] Among them, the above-mentioned aluminum layer is formed by placing the rake head 111 in the cavity 210 of the mold box 200 and cooling the remaining aluminum liquid during casting. This arrangement can prevent the remaining aluminum liquid from directly cooling to form a large block structure while ensuring the formation of an aluminum layer on the surface of the rake head 111, thereby avoiding the waste of natural gas when the aluminum block formed by cooling is too thick and then melting again. In other words, the aluminum liquid slag removal device utilizes the mold box 200 to cover the remaining aluminum liquid on the surface of the rake head 111 to form an aluminum layer. This link can prevent the remaining aluminum liquid from directly forming a large block structure, thereby achieving thinning of the aluminum block. Compared with directly placing large-sized aluminum blocks into a natural gas heating furnace for melting, this can effectively save natural gas.
[0035] In this embodiment, the material of the metal frame is tungsten steel.
[0036] By setting the material of the metal frame of the drag head 111 to tungsten steel, the rigidity of the metal frame can be ensured, thereby further improving the rigidity of the drag head 111.
[0037] Specifically, the metal skeleton is made of special tungsten steel, model YG20.
[0038] In this embodiment, the material of the ceramic layer is silicon carbide.
[0039] By setting the material of the ceramic layer of the drag head 111 to silicon carbide, the heat resistance of the drag head 111 can be further improved, and thermal deformation of the drag head 111 during use can be avoided.
[0040] It should be noted that the above “avoiding thermal deformation of the drag head 111 during use” means: avoiding thermal deformation of the drag head 111 substrate mainly composed of a metal skeleton and a ceramic layer, and the aluminum layer will melt into the aluminum liquid during use.
[0041] Please continue to refer to Figure 2In this embodiment, the rake head structure 110 may further include a first support column 112 and a second support column 113. Specifically, the first support column 112 and the second support column 113 are both fixedly disposed on the rake head 111, and the first support column 112 and the second support column 113 are arranged at intervals, and the first support column 112 and the second support column 113 are used to support the rake head 111 on the ground.
[0042] By providing a first support column 112 and a second support column 113 connected to the rake head 111, the rake head 111 can be supported on the ground to prevent the rake head structure 110 from bumping against the ceramic layer when it is placed, thereby protecting the rake head structure 110 to a certain extent and extending the service life of the rake head structure 110.
[0043] Specifically, in this embodiment, the first support column 112 and the second support column 113 are both rectangular parallelepiped structures. In other embodiments, the first support column 112 and the second support column 113 can also be cylindrical structures.
[0044] It should be noted that, in this embodiment, the material of both the first support column 112 and the second support column 113 is the same as the material of the rake head 111 .
[0045] Figure 3 This is a schematic diagram of the rake rod structure 120 of the slag rake 100 of the aluminum liquid slag removal device provided in this embodiment. Figure 2 , and combined with Figure 3 In this embodiment, the rake head structure 110 may further include a sleeve 114, and the rake rod structure 120 includes an extension rod 121 inserted into the sleeve 114, wherein the sleeve 114 has a fixing hole 115, and the extension rod 121 has a connecting hole 122, and the fixing hole 115 and the connecting hole 122 are correspondingly arranged; the slag rake 100 also includes a threaded connector 130, and the threaded connector 130 connects the fixing hole 115 and the connecting hole 122.
[0046] When it is necessary to assemble the rake head structure 110 and the rake rod structure 120 together, the extension rod 121 of the rake rod structure 120 can be inserted into the sleeve 114 of the rake head structure 110, and the connecting hole 122 opened in the extension rod 121 is made opposite to the fixing hole 115 opened in the sleeve 114; then, the sleeve 114 and the extension rod 121 are fixedly connected together by utilizing the connection effect of the threaded connector 130 on the fixing hole 115 and the connecting hole 122, thereby realizing the assembly of the rake head structure 110 and the rake rod structure 120.
[0047] This arrangement of the rake head structure 110 and the rake rod structure 120 can realize a detachable connection of the rake head structure 110. This arrangement can perform separate repair or replacement of the rake head structure 110, effectively reducing maintenance costs.
[0048] It should be noted that, in this embodiment, the sleeve 114 is provided with two fixing holes 115, which are arranged at intervals along the length direction of the sleeve 114; correspondingly, the extension rod 121 is provided with two connecting holes 122, which are arranged at intervals along the length direction of the extension rod 121. This arrangement can improve the connection reliability between the sleeve 114 and the extension rod 121.
[0049] It should also be noted that in this embodiment, the extension rod 121 is a tubular structure, and the threaded connector 130 may include a connecting bolt and a connecting nut, wherein the connecting bolt passes through the connecting hole 122 and the fixing hole 115 from one end, and the connecting nut is screwed on the other end of the connecting bolt. Specifically, the extension rod 121 may be a seamless stainless steel tube.
[0050] Please continue to refer to Figure 1 In this embodiment, the extension rod 121 can be a telescopic rod.
[0051] By configuring the extension rod 121 as a telescopic rod, the length of the extension rod 121 can be adjusted, so that the scraping rake 100 can adapt to scraping operations in areas of different depths.
[0052] It should be noted that, in this embodiment, the structural design of the extension rod 121 can refer to the existing umbrella rod structure.
[0053] Please continue to refer to Figure 3 In this embodiment, the rake rod structure 120 may further include a connector 123. Specifically, the connector 123 is disposed at one end of the extension rod 121 away from the rake head structure 110, and the connector 123 is used for plugging and cooperating with the fork of a forklift.
[0054] By providing a connector 123 for plugging and matching with a fork at one end of the rake rod structure 120 away from the rake head structure 110, the scraping rake 100 can be connected to the fork by the connector 123 when in use, so as to be operated by a forklift. This arrangement can not only reduce the work intensity of the staff, but also adjust the height of the fork according to the scraping liquid level, thereby improving the adaptability to different scraping areas.
[0055] Please continue to refer to Figure 3In this embodiment, the connector 123 may include a first rectangular tube 1231, a second rectangular tube 1232, a first connecting plate 1233, and a second connecting plate 1234. Specifically, the first rectangular tube 1231 and the second rectangular tube 1232 are both arranged parallel to the extension rod 121, and the first rectangular tube 1231 and the second rectangular tube 1232 are respectively arranged on both sides of the extension rod 121; the first connecting plate 1233 and the second connecting plate 1234 are both strip plates, and the first connecting plate 1233 and the second connecting plate 1234 are sequentially provided with a first rectangular hole 1235, a through hole 1237, and a second rectangular hole 1236 along their own length direction, wherein the first connecting plate 1233 and the second connecting plate 1234 are sleeved on the extension rod 121 through the through hole 1237, and the first connecting plate 1233 and the second connecting plate 1234 are arranged along the length of the extension rod 121. The first rectangular tube 1231 and the second rectangular tube 1232 are both supported and connected between the first connecting plate 1233 and the second connecting plate 1234, and one end of the first rectangular tube 1231 is opposite to the first rectangular hole 1235 of the first connecting plate 1233, the other end of the first rectangular tube 1231 is opposite to the first rectangular hole 1235 of the second connecting plate 1234, one end of the second rectangular tube 1232 is opposite to the second rectangular hole 1236 of the first connecting plate 1233, and the other end of the second rectangular tube 1232 is opposite to the second rectangular hole 1236 of the second connecting plate 1234; the connecting head 123 is plugged into and matched with the fork through the first rectangular hole 1235 and the second rectangular hole 1236, that is, the distance between the first rectangular tube 1231 and the second rectangular tube 1232 is equal to the distance between the two fork arms of the fork.
[0056] This arrangement can not only form a socket structure for plugging and cooperating with a fork at the connector 123 , but also increase the structural strength of the end of the rake rod structure 120 .
[0057] In this embodiment, the first rectangular tube 1231 , the second rectangular tube 1232 , the first connecting plate 1233 , and the second connecting plate 1234 are fixed by welding, and the extension rod 121 and the first connecting plate 1233 and the second connecting plate 1234 are also fixed by welding.
[0058] In this embodiment, both the first connecting plate 1233 and the second connecting plate 1234 may be steel plates.
[0059] Figure 4 This is a schematic diagram of the structure of the mold box 200 of the aluminum liquid deslagging device provided in this embodiment. Figure 5 The structure diagram of the mold box 200 of the aluminum liquid slag removal device provided in this embodiment is shown in another perspective. Figure 4 and Figure 5As shown, the mold box 200 may include a first mold 220 and a second mold 230 that are detachably connected. Specifically, the first mold 220 is provided with a first groove, and the second mold 230 is provided with a second groove, wherein the first groove and the second groove are connected to form a mold cavity 210.
[0060] This structure in which the mold box 200 is configured as a first mold 220 and a second mold 230 that are detachably connected to each other can be used to demold the mold by releasing the connection between the first mold 220 and the second mold 230, and the structure is simple.
[0061] Please continue to refer to Figure 4 and Figure 5 In this embodiment, a first connecting ear 221 can be set at both ends of the first mold 220, and at the same time, a second connecting ear 231 corresponding to the first connecting ear 221 can be set at both ends of the second mold 230, so that the fastening bolt 280 passes through the first connecting ear 221 and the second connecting ear 231 from one side, and the fastening nut 290 is screwed on the screw section of the fastening bolt 280, thereby realizing a detachable fixed connection between the first mold 220 and the second mold 230.
[0062] Please continue to refer to Figure 4 and Figure 5 In this embodiment, the mold box 200 may also be provided with a gate nest 240, a runner structure 250 and a flow channel 260, wherein the gate nest 240, the runner structure 250, the cavity 210 and the flow channel 260 are arranged in sequence.
[0063] When the mold box 200 is in use, the remaining aluminum liquid is poured into the casting cavity 210 through the pouring hole 240, and enters the mold cavity 210 under the guidance of the runner structure 250, wherein the excess aluminum liquid can flow out through the flow groove 260. This arrangement can guide the aluminum liquid during the pouring process, so that the aluminum liquid can accurately enter the mold cavity 210, so as to realize the molding of the aluminum layer on the outer surface of the drag head 111.
[0064] Please continue to refer to Figure 4 and Figure 5 Specifically, the runner structure 250 may include a vertically connected straight runner 251 and an ingrowing 252 , wherein the runner structure 250 is connected to the gate cavity 240 through the straight runner 251 , and the runner structure 250 is connected to the cavity 210 through the ingrowing 252 .
[0065] Please continue to refer to Figure 4 and Figure 5 In this embodiment, a lifting ring 270 may be provided on the mold box 200. By providing the lifting ring 270 on the mold box 200, the mold box 200 can be conveniently transferred and transported.
[0066] Specifically, in this embodiment, there are multiple lifting rings 270, which are dispersedly arranged. This arrangement can form multiple lifting points on the mold box 200, which is conducive to ensuring the stable lifting of the mold box 200.
[0067] The use process of the aluminum liquid scraping device is as follows: the first mold 220 and the second mold 230 of the mold box 200 are opposite to each other, and the first mold 220 and the second mold 230 are connected together by a combination of fastening bolts 280 and fastening nuts 290 on both sides to realize the assembly of the mold box 200; the extension rod 121 of the rake rod structure 120 is extended into the sleeve 114 of the rake head structure 110, and the threaded connector 130 is passed through the connection hole 122 of the extension rod 121 and the fixing hole 115 of the sleeve 114 to realize the connection between the rake rod structure 120 and the rake head structure 110, and the assembly of the scraping rake 100 is completed. Among them, the outer surface of the rake head structure 110 is not covered with an aluminum layer.
[0068] Afterwards, the staff can operate the forklift, extend the fork of the forklift into the first rectangular hole 1235 and the second rectangular hole 1236 of the connecting head 123 of the rake rod structure 120, and adjust the position of the slag rake 100 to slowly put the rake head 111 into the cavity 210 of the mold box 200; then, pour the remaining aluminum liquid from the casting along the gate nest 240, and use the straight runner 251 and the inner runner 252 to guide the aluminum liquid to the cavity 210, so that the aluminum liquid fills the space between the outer surface of the rake head 111 and the inner surface of the cavity 210, and after cooling for a period of time, open the mold box 200, at this time, an aluminum layer is formed on the outside of the rake head 111. Afterwards, the staff continues to operate the forklift to raise the slag rake 100, and by adjusting the telescopic length of the extension arm, the rake head 111 can be used to remove slag from the deep aluminum liquid in the melting furnace, and by adjusting the height of the fork, the rake head 111 can be used to remove impurities on the surface of the aluminum liquid, so as to achieve the purpose of aluminum liquid slag removal.
[0069] When the rake head structure 110 is damaged and cannot be used normally, the first support column 112 and the second support column 113 can be used to place the slag rake 100 on the ground, and the limiting effect of the threaded connection 130 can be released, and the rake head structure 110 can be removed from the rake rod structure 120. After replacing the new rake head structure 110, repeating the above steps can put the aluminum liquid slag removal device back into normal production, and the damaged rake head structure 110 can be returned to the factory for repair alone, which will not affect the production progress.
[0070] In summary, the aluminum liquid scraping device provided in the present application uses special tungsten steel to form the metal skeleton of the rake head 111, which can improve the rigidity of the rake head 111; by coating the silicon carbide ceramic layer on the outside of the metal skeleton, the heat resistance of the rake head 111 can be improved; by coating the aluminum layer on the outside of the silicon carbide ceramic layer, not only can the silicon carbide ceramic layer be protected, but also the heat resistance and rigidity of the rake head 111 can be further improved, and the rake head 111 can be prevented from being deformed by heat or melted into the aluminum liquid during use, thereby affecting the quality of the aluminum liquid. At the same time, the outermost aluminum layer of the rake head 111 will also gradually melt during the scraping process, which is more efficient than directly putting large-sized aluminum blocks into the melting furnace for melting.
[0071] Although the utility model is disclosed as above, the utility model is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the utility model. Therefore, the protection scope of the utility model shall be subject to the scope defined by the claims.
[0072] Finally, it should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the term "comprises" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprises a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0073] In the above embodiments, the descriptions of directions such as “upper”, “lower”, “side”, etc. are all based on the drawings.
[0074] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A molten aluminum slag removal device, characterized in that: The invention comprises a slag rake (100) and a mold box (200), wherein the slag rake (100) comprises a rake head structure (110) and a rake rod structure (120) connected to the rake head structure (110), wherein the rake head structure (110) comprises a rake head (111) for separating waste slag, wherein the rake head (111) is plate-shaped and comprises a metal skeleton, a ceramic layer and an aluminum layer from the inside to the outside; and the mold box (200) is provided with a mold cavity (210), wherein the mold cavity (210) can accommodate the rake head (111), and a casting space is formed between the outer surface of the rake head (111) and the inner surface of the mold cavity (210), wherein the casting space is used to receive aluminum liquid remaining from casting, wherein the aluminum liquid in the casting space forms the aluminum layer after cooling.
2. The aluminum liquid skimming device according to claim 1, characterized in that: The material of the metal skeleton is tungsten steel; and / or the material of the ceramic layer is silicon carbide.
3. The aluminum liquid skimming device according to claim 1, characterized in that: The rake head structure (110) further comprises a first support column (112) and a second support column (113), wherein the first support column (112) and the second support column (113) are both fixedly arranged on the rake head (111), and the first support column (112) and the second support column (113) are arranged at intervals, and the first support column (112) and the second support column (113) are used to support the rake head (111) on the ground.
4. The aluminum liquid skimming device according to claim 1, characterized in that: The rake head structure (110) further includes a sleeve (114), and the rake rod structure (120) includes an extension rod (121) inserted into the sleeve (114), wherein the sleeve (114) is provided with a fixing hole (115), and the extension rod (121) is provided with a connecting hole (122), and the fixing hole (115) and the connecting hole (122) are arranged correspondingly; the slag rake (100) further includes a threaded connector (130), and the threaded connector (130) connects the fixing hole (115) and the connecting hole (122).
5. The aluminum liquid skimming device according to claim 4, characterized in that: The extension rod (121) is a telescopic rod.
6. The aluminum liquid skimming device according to claim 4, characterized in that: The rake rod structure (120) further comprises a connector (123), which is arranged at one end of the extension rod (121) away from the rake head structure (110), and is used for plugging and cooperating with a fork of a forklift.
7. The aluminum liquid skimming device according to claim 6, characterized in that: The connecting head (123) comprises a first rectangular tube (1231), a second rectangular tube (1232), a first connecting plate (1233) and a second connecting plate (1234), wherein the first rectangular tube (1231) and the second rectangular tube (1232) are both arranged in parallel with the extension rod (121), and the first rectangular tube (1231) and the second rectangular tube (1232) are respectively arranged on both sides of the extension rod (121); the first connecting plate (123 3) and the second connecting plate (1234) are both strip-shaped plates, and the first connecting plate (1233) and the second connecting plate (1234) are sequentially provided with a first rectangular hole (1235), a through hole (1237) and a second rectangular hole (1236) along their length direction, the first connecting plate (1233) and the second connecting plate (1234) are sleeved on the extension rod (121) through the through hole (1237), and the first connecting plate (1233) and the second connecting plate (1234) are sleeved on the extension rod (121) through the through hole (1237). The plates (1234) are arranged at intervals along the length direction of the extension rod (121); the first rectangular tube (1231) and the second rectangular tube (1232) are both supported and connected between the first connecting plate (1233) and the second connecting plate (1234); one end of the first rectangular tube (1231) is opposite to the first rectangular hole (1235) of the first connecting plate (1233); the other end of the first rectangular tube (1231) is opposite to the first rectangular hole (1235) of the second connecting plate (1234); one end of the second rectangular tube (1232) is opposite to the second rectangular hole (1236) of the first connecting plate (1233); the other end of the second rectangular tube (1232) is opposite to the second rectangular hole (1236) of the second connecting plate (1234); the connecting head (123) is plugged into and matched with the fork through the first rectangular hole (1235) and the second rectangular hole (1236).
8. The aluminum liquid skimming device according to any one of claims 1 to 7, characterized in that: The mold box (200) comprises a first mold (220) and a second mold (230) that are detachably connected, the first mold (220) is provided with a first groove, the second mold (230) is provided with a second groove, and the first groove and the second groove are connected to form the mold cavity (210).
9. The aluminum liquid skimming device according to any one of claims 1 to 7, characterized in that: The mold box (200) is further provided with a gate nest (240), a runner structure (250) and a flow channel (260), wherein the gate nest (240), the runner structure (250), the mold cavity (210) and the flow channel (260) are arranged in sequence.
10. The aluminum liquid skimming device according to any one of claims 1 to 7, characterized in that: The mold box (200) is also provided with a hanging ring (270).
