Radiator assembling tool
By designing the radiator assembly tooling, the movable connection and moving components of the pad plate, support assembly and frame are used to realize the automated prepositioning and welding of the sheet core, and solve the position error and angle deviation during the assembly process of aluminum core. The problem of improving welding accuracy and reducing labor intensity.
Patent Information
- Application Number
- CN202421180323.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The aluminum sheet-shaped core is prone to position errors and angle deviations during the radiator assembly process, and the labor intensity is high, resulting in inaccurate welding assembly.
A radiator assembly tooling, including pads, support components and frames, is designed to achieve pre-positioning and automated welding of sheet cores through movable connections and moving components, reducing manual operation and improving welding accuracy.
It effectively reduces the labor intensity of the welding process, improves the positioning accuracy of the substrate and sheet core, and ensures welding quality and accuracy.
Smart Images

Figure CN222154217U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of radiator production, in particular to a radiator assembly tool. Background Art
[0002] The radiator consists of three parts: an inlet chamber, an outlet chamber and a radiator core. The coolant flows in the radiator core and air passes outside the radiator. The hot coolant cools down due to the heat dissipation to the air, and the cold air heats up due to the absorption of heat dissipated by the coolant. The radiator can be used in automobiles.
[0003] The radiator core achieves heat dissipation by adopting an aluminum sheet core, which has an obvious advantage in lightweight material when used in automobiles. However, the aluminum sheet core needs to be positioned and brazed during assembly. Position errors and angle deviations are prone to occur when multiple sheet cores are welded, and the entire assembly process is labor-intensive. Therefore, the utility model proposes a radiator assembly tool that can solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a radiator assembly tool to solve the problems raised in the above background technology.
[0005] To achieve the above purpose, the utility model provides the following technical solution: a radiator assembly tool, comprising:
[0006] A pad having an edge formed thereon, the edge surrounding a placement groove having an opening, the placement groove being used to place a base plate of a radiator core;
[0007] A support assembly, comprising vertical plates arranged on both sides of the base plate, two groups of the vertical plates being movably connected with a horizontal plate, the horizontal plate being provided with a plurality of slots, the plurality of slots being used to vertically insert a sheet-like core body respectively;
[0008] The frame is movably connected with the two groups of vertical plates through a moving component. A first electric cylinder body is arranged on the frame. A movable rod of the first electric cylinder body is connected with a pressure plate. The moving component can drive the frame to move laterally so as to align the pressure plate with a sheet core and press it down to contact the substrate.
[0009] As a preferred technical solution, two straight grooves are provided on the edge, and baffles for blocking the openings are inserted into the two straight grooves.
[0010] As a preferred technical solution, an elastic layer capable of resisting against the sheet-like core is arranged in each of the slots.
[0011] As a preferred technical solution, the pressing plate is provided with a guide rod, and the guide rod is movably arranged on the frame.
[0012] As a preferred technical solution, a buffer rubber layer is provided at the bottom of the pressing plate.
[0013] As a preferred technical solution, a second electric cylinder body is installed on the inner side of each group of the vertical plates, and movable rods of the two groups of the second electric cylinder bodies extend upward and are connected to the horizontal plate.
[0014] As a preferred technical solution, the moving component includes a third electric cylinder body, two groups of cross rails and two groups of sliders, each group of the cross rails is respectively fixed to a group of vertical plates, each group of the sliders is slidably engaged with a group of cross rails, and the two groups of the sliders are connected to the frame, and the movable rod of the third electric cylinder body is connected to the frame.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] There is no need to take the sheet core many times during welding, which effectively reduces the labor intensity. The positions of the substrate and the sheet core are pre-positioned, and the welding assembly accuracy is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the support assembly and the moving assembly of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the pad of the utility model;
[0020] Figure 4 This is a schematic diagram of the horizontal plate structure of the utility model;
[0021] In the figure: 10, pad; 11, edge; 12, baffle; 20, support assembly; 21, vertical plate; 22, horizontal plate; 221, slot; 222, elastic layer; 23, second electric cylinder body; 30, frame; 31, first electric cylinder body; 32, pressure plate; 33, guide rod; 40, moving assembly; 41, horizontal rail; 42, slider; 43, third electric cylinder body. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4
[0024] A heat sink assembly tool is provided, comprising a backing plate 10, a support assembly 20 and a frame 30.
[0025] The backing plate 10 is provided with an edge 11, and the edge 11 forms a placement groove with an opening, and the placement groove is used to place the base plate of the radiator core.
[0026] That is, when the radiator is assembled, the substrate of the radiator core is placed in the placement groove, and the outer side of the substrate can contact the edge 11, thereby achieving the effect of positioning and placement.
[0027] Two straight grooves are provided on the edge 11, and baffles 12 for blocking the openings are inserted into the two straight grooves. The baffles 12 can contact the placed substrate to fix the substrate in the placement groove, and keep it stable when brazing with the sheet core body, and the brazing quality is high.
[0028] The support assembly 20 includes vertical plates 21 arranged on both sides of the base plate. The two groups of vertical plates 21 are movably connected with a horizontal plate 22. The horizontal plate 22 is provided with a plurality of slots 221. The plurality of slots 221 are used to vertically insert a sheet core respectively.
[0029] Before assembly, the plurality of sheet-like core bodies are respectively and vertically plugged into a corresponding slot 221 , and a preparatory plug-in for welding of the plurality of sheet-like core bodies is performed.
[0030] The frame 30 is movably connected to the two sets of vertical plates 21 through a moving assembly 40 . A first electric cylinder body 31 is provided on the frame 30 . A movable rod of the first electric cylinder body 31 is connected to a pressure plate 32 . A guide rod 33 is provided on the pressure plate 32 . The guide rod 33 is movably passed through the frame 30 .
[0031] The moving assembly 40 can drive the frame 30 to move laterally so as to align the pressing plate 32 with a sheet-like core and press it down to contact the substrate.
[0032] After the substrate and multiple sheet cores are placed and plugged in, the frame 30 is driven to move laterally in sequence by the moving component 40, so that the pressure plate 32 is aligned with a sheet core each time it moves laterally with the frame 30, and then the first electric cylinder body 31 drives the pressure plate 32 to move downward, pressing the aligned sheet core to contact the substrate for brazing, and the welding direction of the multiple sheet cores is progressive from back to front. There is no need to pick up the sheet core multiple times during welding, which effectively reduces the labor intensity, and the positions of the substrate and the sheet core are pre-positioned, with high welding and assembly accuracy.
[0033] Example 2
[0034] A heat sink assembly tool is provided, wherein each slot 221 is provided with an elastic layer 222 that can abut against a sheet core, and the elastic layer 222 is preferably made of rubber material, which has a clamping effect on the inserted sheet core to prevent the unwelded sheet core from falling.
[0035] A buffer rubber layer is provided at the bottom of the pressing plate 32 . The buffer rubber layer is preferably made of rubber material. When the sheet core is pressed down, the buffer rubber layer can protect the sheet core and prevent the sheet core from being damaged by collision with the pressing plate 32 .
[0036] Example 2
[0037] A radiator assembly tool is provided, wherein a second electric cylinder body 23 is installed on the inner side of each set of vertical plates 21 , and movable rods of the two sets of second electric cylinder bodies 23 extend upward and are connected to the horizontal plate 22 .
[0038] After the brazing and assembly of the plurality of sheet-like core bodies is completed, the second electric cylinder body 23 can drive the transverse plate 22 to move upward, that is, to make the plurality of sheet-like core bodies escape from the slots 221 for easy removal.
[0039] The moving assembly 40 includes a third electric cylinder body 43, two groups of cross rails 41 and two groups of sliders 42. Each group of cross rails 41 is fixed to a group of vertical plates 21, each group of sliders 42 is slidably engaged with a group of cross rails 41, and the two groups of sliders are connected to the frame 30. The movable rod of the third electric cylinder body 43 is connected to the frame 30.
[0040] The frame 30 is slidably connected to the two groups of vertical plates 21 through the provided transverse rails 41 and the sliders 42. The third electric cylinder body 43 drives the frame 30 to move laterally on the two groups of vertical plates 21 so that the pressing plate 32 can be aligned with the sheet core.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A radiator assembly tool, It is characterized in that include: A backing plate (10) is provided with an edge (11), the edge (11) enclosing a placement groove with an opening, the placement groove being used to place a base plate of a radiator core; A support assembly (20) comprises vertical plates (21) arranged on both sides of the base plate, two groups of the vertical plates (21) are movably connected to a horizontal plate (22), and the horizontal plate (22) is provided with a plurality of slots (221), and the plurality of slots (221) are used to vertically insert a sheet-shaped core body respectively; The frame (30) is movably connected to the two groups of vertical plates (21) through a moving assembly (40); a first electric cylinder body (31) is arranged on the frame (30); a movable rod of the first electric cylinder body (31) is connected to a pressing plate (32); the moving assembly (40) can drive the frame (30) to move laterally, so as to make the pressing plate (32) align with a sheet-like core body and press it down to contact the base plate.
2. A heat sink assembly tool according to claim 1, It is characterized in that Two straight grooves are provided on the edge (11), and baffles (12) for blocking the openings are inserted into the two straight grooves.
3. The radiator assembly tool according to claim 1, It is characterized in that An elastic layer (222) capable of abutting against the sheet-like core is arranged in each of the slots (221).
4. The radiator assembly tool according to claim 1, It is characterized in that A guide rod (33) is provided on the pressing plate (32), and the guide rod (33) is movably inserted into the frame (30).
5. A heat sink assembly tool according to claim 4, It is characterized in that A buffer rubber layer is provided at the bottom of the pressing plate (32).
6. The radiator assembly tool according to claim 1, It is characterized in that A second electric cylinder body (23) is installed on the inner side of each group of the vertical plates (21), and movable rods of the two groups of the second electric cylinder bodies (23) extend upwards and are connected to the horizontal plates (22).
7. The radiator assembly tool according to claim 1, It is characterized in that The moving assembly (40) comprises a third electric cylinder body (43), two groups of transverse rails (41) and two groups of sliders (42), each group of the transverse rails (41) is respectively fixed to a group of vertical plates (21), each group of the sliders (42) is slidably engaged with a group of transverse rails (41), and the two groups of the sliders (42) are connected to the frame (30), and the movable rod of the third electric cylinder body (43) is connected to the frame (30).
