Ultrasonic welding device
By using rotating turntables and fixture components in ultrasonic welding devices, ultrasonic welding of the shell is solved, and the problems of high glue assembly cost and long time are improved, production efficiency is improved, and suitable for assembly line production.
Patent Information
- Application Number
- CN202420779402.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-16
AI Technical Summary
In the prior art, the use of glue for assembly of lipstick tube shells leads to an increase in cost and a long assembly time, which is not suitable for efficient assembly line production.
Using an ultrasonic welding device, by setting up fixture components and ultrasonic welding devices on the rotating turntable, the up and down movement of the welding machine and the welding base is achieved to achieve stable ultrasonic welding of the shell, instead of glue fixation.
It significantly improves production efficiency, replaces glue to fix the two shells, reduces assembly time, and is suitable for efficient assembly line production.
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Figure CN222154251U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ultrasonic welding assembly, and more specifically to an ultrasonic welding device. Background Art
[0002] In the prior art, a shell of a lipstick tube is composed of an outer shell and an inner shell. The existing process is to bond them together using glue. However, the use of glue will increase the assembly cost of the lipstick tube shell. At the same time, the glue needs time to dry, and the assembly time is long, which is not suitable for efficient production on an assembly line. Therefore, a technical solution is needed to solve the above problems. Utility Model Content
[0003] The purpose of the utility model is to overcome the shortcomings of the prior art, use ultrasonic welding instead of glue assembly, improve production efficiency, and provide an ultrasonic welding device.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] The utility model discloses an ultrasonic welding device, comprising a base plate, a flow turntable, a fixture assembly, and an ultrasonic welding device, wherein the flow turntable is installed on the upper end surface of the base plate, the flow turntable comprises a turntable and a fixed platform, the turntable is rotatably connected to the base plate, the fixed platform is fixedly connected to the base plate, the fixture assembly is installed on the turntable and is evenly distributed around the circumferential direction of the turntable, the ultrasonic welding device is installed on the upper end surface of the base plate, the ultrasonic welding device is located on the rotation path of the turntable, the ultrasonic welding device comprises a welding machine and a welding base, the welding machine is located above the fixture assembly, the welding machine is provided with a pressure rod extending downward, the welding base is located below the fixture assembly, the fixture assembly comprises a movable seat, the turntable is provided with a through slot, the movable seat is installed in the through slot, the movable seat can move along the through slot, the upper end surface of the movable seat can place a shell to be welded, the pressure rod can descend to press the shell so that the lower end surface of the movable seat can press the upper end surface of the welding base.
[0006] Furthermore, the clamp assembly includes a fixed seat, which is fixedly installed on the upper end surface of the turntable. The fixed seat includes a mounting seat, and the mounting seat has a through hole, which passes through the upper and lower end surfaces of the mounting seat. The movable seat is provided with a baffle, and a first spring is installed in the through groove. The first spring presses against the baffle and then the upper end surface of the movable seat presses against the lower end surface of the fixed seat.
[0007] Furthermore, at least a portion of the lower end of the movable seat extends downwardly beyond the channel, and a limiting groove is provided on the upper end surface of the welding base, and the lower end of the movable seat can extend into the limiting groove.
[0008] Furthermore, the through hole includes an insertion hole, which is located at the lower end of the through hole, and the movable seat includes an insertion block, which is located at the upper end surface of the movable seat, and the insertion block is located in the insertion hole.
[0009] Furthermore, the clamp assembly includes a clamp block, which is installed in the through hole. The through hole includes a limiting hole, which is located at the upper end of the through hole. The clamp block is provided with a shoulder, which is located in the limiting hole. A retractable plug-in block is installed on the inner wall of the mounting seat, and the outer wall of the clamp block is provided with a slot that cooperates with the plug-in block.
[0010] Furthermore, a mounting hole is provided on the side wall of the mounting seat, and the diameter of one end of the mounting hole connected to the through hole is reduced to form a guide hole, the plug block is partially installed in the guide hole, at least a part of the plug block protrudes from the guide hole, the plug block includes a retaining ring, and the retaining ring can move along the mounting hole, and a second spring is installed in the mounting hole, and the second spring resists the plug block.
[0011] Furthermore, one end of the insert block facing the fixture block is hemispherical, and the slot is a hemispherical groove corresponding to the insert block.
[0012] Furthermore, it includes a paper conveying device, which includes a rotating drum, a gear rod and a paper tray symmetrically distributed on both sides of the welding device. The paper tape passes through the rotating drum, the gear rod and the paper tray respectively. The two rotating drums are respectively located on both sides of the lower end of the pressure rod and are located at the same height. The paper tape passing through the two rotating drums is attached to the lower end surface of the pressure rod.
[0013] Furthermore, a pressing device is installed on the upper end surface of the fixed table, and the pressing device is respectively located at the previous station and the next station of the ultrasonic welding device in the flow direction of the turntable. The pressing device includes a support, a cylinder and a pressure block. The support is fixedly installed on the fixed table, and the cylinder is installed on the support. The protruding end of the cylinder faces downward and is installed with a pressure block.
[0014] Furthermore, a supporting device is installed on the upper end surface of the base plate, and the supporting device is located below the turntable. The supporting device is located on both sides of the welding base, and the supporting device includes a bracket and a roller. The bracket is fixedly installed on the base plate, and the roller is rotatably connected to the upper end of the bracket. The center axis of the roller is arranged radially toward the turntable, and the upper end of the roller is against the lower end surface of the turntable.
[0015] The beneficial effects of the utility model are:
[0016] The utility model provides a device for placing a clamp assembly on a rotatable turntable, an ultrasonic welding device on the rotation path of the turntable, a welding machine that can be raised and lowered is provided above the welding station of the clamp assembly, and a welding base is provided below the welding station. When the clamp assembly with a shell placed thereon is rotated to between the welding machine and the welding base, the welding machine descends and presses against the shell, the shell presses against the movable seat, and the movable seat presses against the welding base to perform stable ultrasonic welding. The utility model can replace glue to fix and connect two shells, thereby significantly improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic diagram of this embodiment.
[0018] Figure 2 It is a cross-sectional view of the ultrasonic welding device part in this embodiment.
[0019] Figure 3 2 is a cross-sectional view of the clamp assembly in this embodiment.
[0020] Figure 4 for Figure 3 Enlarged view of point A in the middle.
[0021] Figure numerals: 1, bottom plate; 2, turntable; 21, turntable; 211, through slot; 212, first spring; 22, fixed platform; 3, fixture assembly; 31, fixed seat; 311, mounting seat; 312, through hole; 3121, plug hole; 3122, limit hole; 313, mounting hole; 3131, guide hole; 32, movable seat; 321, baffle; 322, plug block; 323, partition; 33, fixture block; 331, shoulder; 332, slot ; 34. Block; 341. Retaining ring; 35. Second spring; 36. Block; 4. Ultrasonic welding device; 41. Welding machine; 411. Pressure rod; 42. Welding base; 421. Limiting groove; 5. Paper transfer device; 51. Rotating drum; 52. Retaining rod; 53. Paper tray; 54. Paper tape; 6. Pressing device; 61. Support; 62. Cylinder; 63. Pressure block; 7. Support device; 71. Bracket; 72. Roller; 8. First shell; 9. Second shell. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in this embodiment to clearly and completely describe the technical solution in this embodiment. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0023] like Figure 1 , Figure 2As shown, this embodiment discloses an ultrasonic welding device, including a base plate 1, a flow turntable 2, a fixture assembly 3, an ultrasonic welding device 4, and a paper transfer device 5. The flow turntable 2 is installed on the upper end surface of the base plate 1. The flow turntable 2 includes a turntable 21 and a fixed platform 22. The turntable 21 is rotatably connected to the base plate 1, and the fixed platform 22 is fixedly connected to the base plate 1. The turntable 21 and the fixed platform 22 are both concentrically arranged circles. The fixed platform 22 is located above the turntable 21. The diameter of the fixed platform 22 is smaller than the diameter of the turntable 21. The turntable 21 is provided with through grooves 211. The through grooves 211 are evenly distributed around the circumferential direction of the turntable 21. The through grooves 211 pass through the upper and lower end surfaces of the turntable 21. The through grooves 211 pass through the upper and lower end surfaces of the turntable 21. 11 is used to install the clamp assembly 3, the clamp assembly 3 is installed on the turntable 21 and is evenly distributed in the circumferential direction of the turntable 21, the ultrasonic welding device 4 is installed on the upper end surface of the bottom plate 1, the ultrasonic welding device 4 is located on the rotation path of the turntable 21, and the clamp assembly 3 can prevent the first shell 8 and the second shell 9 from being fitted together. The turntable 21 rotates to transfer the first shell 8 and the second shell 9 after loading to the welding station of the ultrasonic welding device 4, and the ultrasonic welding device 4 performs welding to weld and fix the inner bottom surface of the first shell 8 and the lower end surface of the second shell 9. The continuously rotating turntable 21 can continuously perform material circulation processing, and the work efficiency is significantly improved.
[0024] like Figure 2 , Figure 3 As shown, the clamp assembly 3 includes a fixed seat 31 and a movable seat 32. The movable seat 32 is installed in the through slot 211. The movable seat 32 can move along the through slot 211. The upper end surface of the movable seat 32 can be placed on the shell to be welded. The fixed seat 31 is fixedly installed on the upper end surface of the turntable 21. The fixed seat 31 includes a mounting seat 311. The mounting seat 311 is provided with a through hole 312. The through hole 312 runs through the upper and lower end surfaces of the mounting seat 311. The movable seat 32 is provided with a baffle 321. A spring is installed in the through slot 211. The spring presses against the baffle 321 and then the upper end surface of the movable seat 32 presses against the lower end surface of the fixed seat 31. The upper end surface of the movable seat 32 After being subjected to the pressing force, the movable seat 32 will move downward along the through groove 211. The through hole 312 includes a socket 3121, and the socket 3121 is located at the lower end of the through hole 312. The movable seat 32 includes an insert block 322, and the insert block 322 is located on the upper end surface of the movable seat 32. The insert block 322 is located in the socket 3121. The insert block 322 cooperates with the socket 3121 to guide the movement of the movable seat 32. At the same time, a partition 323 is installed on the upper end surface of the insert block 322. The partition 323 is made of flexible material such as cloth, which can reduce the friction between the bottom surface of the material and the upper end surface of the insert block 322 during welding, thereby preventing the surface of the material from being worn.
[0025] like Figure 2 , Figure 3 , Figure 4As shown, the clamp assembly 3 includes a clamp block 33, the clamp block 33 is installed in the through hole 312, the through hole 312 includes a limiting hole 3122, the limiting hole 3122 is located at the upper end of the through hole 312, the clamp block 33 is provided with a stop shoulder 331, the stop shoulder 331 is located in the limiting hole 3122, the stop shoulder 331 and the limiting hole 3122 form a limit for the clamp block 33 on the mounting seat 311, the inner wall of the mounting seat 311 is installed with a retractable clamp block 34, the side wall of the mounting seat 311 is provided with a mounting hole 313, the diameter of one end of the mounting hole 313 connected to the through hole 312 is reduced to form a guide hole 3131, the clamp block 34 is partially installed in the guide hole 3131, at least a part of the clamp block 34 The retaining ring 341 is capable of moving along the mounting hole 313, and the retaining ring 341 limits the length of the retaining ring 34 extending out of the limiting hole 3122. A second spring 35 is installed in the mounting hole 313, and the second spring 35 abuts against the retaining block 34. The second spring 35 abuts against the retaining block 34 in the direction of the clamp block 33. One end of the mounting hole 313 is blocked by the retaining block 36, and the other end of the second spring 35 abuts against the retaining block 36. The outer wall of the clamp block 33 is provided with a slot 332 cooperating with the retaining block 34, and the inner wall of the clamp block 33 forms a space for placing materials, and the clamp block 33 can be replaced according to different welding materials.
[0026] More preferably, the end of the card block 34 facing the clamp block 33 is hemispherical, and the slot 332 is a hemispherical slot corresponding to the card block 34. The clamp block 33 is installed from above the through hole 312, and the lower edge of the clamp block 33 presses against the spherical surface of the card block 34 to retract the card block 34 into the limiting hole 3122. When the card block 34 contacts the slot 332, it is inserted into the slot 332 to lock the clamp block 33. The clamp block 33 needs a certain amount of force to be pulled upward to be disengaged from the through hole 312 for replacement.
[0027] like Figure 2 , Figure 3As shown, the ultrasonic welding device 4 includes a welding machine 41 and a welding base 42. The welding machine 41 is located above the clamp assembly 3. The welding machine 41 is provided with a downwardly extending pressure rod 411. The welding base 42 is located below the clamp assembly 3. The pressure rod 411 can be lowered to press the second shell 9 so that the lower end surface of the movable seat 32 can press against the upper end surface of the welding base 42. At least a part of the lower end of the movable seat 32 extends downward beyond the through groove 211. A limiting groove 421 is provided on the upper end surface of the welding base 42. The lower end of the movable seat 32 can extend into the limiting groove 421, and the first shell is placed. When the clamp assembly 3 of 8 and the second shell 9 rotates to between the welding machine 41 and the welding base 42, the lower pressure rod 411 of the welding machine 41 presses against the upper end surface of the second shell 9, and the first shell 8 presses against the movable seat 32. The lower end of the movable seat 32 extends into the limiting groove 421 and presses against the welding base 42 to perform stable ultrasonic welding, which can replace glue to fix the two shells together, and the work efficiency is significantly improved. After welding is completed, the welding machine 41 is raised, and the movable seat 32 is lifted so that the lower end surface of the movable seat 32 is higher than the upper end surface of the welding base 42, which will not interfere with the normal rotation of the turntable 21.
[0028] like Figure 1 , Figure 2 As shown, the paper conveying device 5 includes a rotating drum 51, a gear rod 52, and a paper tray 53 symmetrically distributed on both sides of the ultrasonic welding device 4. The paper tray 53 is used to wind a paper tape 54. The paper tape 54 is transmitted from the paper tray 53 at one end through the first gear rod 52, the first rotating drum 51, the pressure rod 411, the second rotating drum 51, and the second gear rod 52 to the paper tray 53 at the other end. The paper tape 54 passes through the rotating drum 51, the gear rod 52, and the paper tray 53 respectively. The two rotating drums 51 are respectively located on both sides of the lower end of the pressure rod 411 and are located at the same height. The paper tape 54 passing through the two rotating drums 51 is in contact with the lower end surface of the pressure rod 411. The entire paper conveying device 5 can be raised and lowered simultaneously with the pressure rod 411. The paper tape 54 is used to separate the lower end surface of the pressure rod 411 and the upper end surface of the second shell 9 to prevent the pressure rod 411 from wearing the upper end of the second shell 9 during the vibration transmission process.
[0029] like Figure 1 , Figure 2 As shown, a pressing device 6 is installed on the upper end surface of the fixed table 22, and the pressing device 6 is respectively located at the previous station and the next station of the ultrasonic welding device 4 in the flow direction of the turntable 21. The pressing device 6 includes a support 61, a cylinder 62 and a pressure block 63. The support 61 is fixedly installed on the fixed table 22, and the cylinder 62 is installed on the support 61. The protruding end of the cylinder 62 faces downward and is installed with the pressure block 63. The pressing device 6 located at the previous station of the ultrasonic welding device 4 is used to preliminarily press the first shell 8 and the second shell 9 and monitor whether there is material on the fixture assembly 3. The pressing device 6 located at the next station of the ultrasonic welding device 4 is used to monitor whether the first shell 8 and the second shell 9 after welding are accidentally adhered to the paper tape 54 and separated from the fixture assembly 3.
[0030] like Figure 2 As shown, a support device 7 is installed on the upper end surface of the base plate 1, and the support device 7 is located below the turntable 21. The support device 7 is located on both sides of the welding base 42. The support device 7 includes a bracket 71 and a roller 72. The bracket 71 is fixedly installed on the base plate 1, and the roller 72 is rotatably connected to the upper end of the bracket 71. The center axis of the roller 72 is radially arranged toward the turntable 21, and the upper end of the roller 72 is against the lower end surface of the turntable 21. During welding, the pressure rod 411 presses the movable seat 32 so that the first spring 212 applies downward pressure to the turntable 21, so that the part of the turntable 21 located at the ultrasonic welding device 4 receives a downward force, which affects the stability of the welding. This can be eliminated by the support of the roller 72, and at the same time, the rotation direction of the roller 72 can match the rotation of the turntable 21.
[0031] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. An ultrasonic welding device, characterized in that: The invention comprises a bottom plate (1), a flow turntable (2), a fixture assembly (3), and an ultrasonic welding device (4), wherein the flow turntable (2) is mounted on the upper end surface of the bottom plate (1), the flow turntable (2) comprises a turntable (21) and a fixed platform (22), the turntable (21) is rotatably connected to the bottom plate (1), the fixed platform (22) is fixedly connected to the bottom plate (1), the fixture assembly (3) is mounted on the turntable (21) and is evenly distributed around the circumference of the turntable (21), the ultrasonic welding device (4) is mounted on the upper end surface of the bottom plate (1), the ultrasonic welding device (4) is located on the rotation path of the turntable (21), and the ultrasonic welding device (4) comprises a welding machine (41) and A welding base (42), the welding machine (41) is located above the clamp assembly (3), the welding machine (41) is provided with a pressure rod (411) extending downward, the welding base (42) is located below the clamp assembly (3), the clamp assembly (3) includes a movable seat (32), the turntable (21) is provided with a through groove (211), the movable seat (32) is installed in the through groove (211), the movable seat (32) can move along the through groove (211), the upper end surface of the movable seat (32) can be placed on the shell to be welded, the pressure rod (411) can be lowered to press the shell so that the lower end surface of the movable seat (32) can press against the upper end surface of the welding base (42).
2. An ultrasonic welding device according to claim 1, characterized in that: The clamp assembly (3) comprises a fixed seat (31), wherein the fixed seat (31) is fixedly mounted on the upper end surface of the turntable (21), the fixed seat (31) comprises a mounting seat (311), the mounting seat (311) is provided with a through hole (312), the through hole (312) passes through the upper and lower end surfaces of the mounting seat (311), the movable seat (32) is provided with a baffle (321), a first spring (212) is installed in the through groove (211), the first spring (212) abuts against the baffle (321), and the upper end surface of the movable seat (32) abuts against the lower end surface of the fixed seat (31).
3. The ultrasonic welding device according to claim 1, characterized in that: At least a portion of the lower end of the movable seat (32) extends downward beyond the through slot (211), and a limiting slot (421) is provided on the upper end surface of the welding base (42), and the lower end of the movable seat (32) can extend into the limiting slot (421).
4. The ultrasonic welding device according to claim 2, characterized in that: The through hole (312) comprises a plug hole (3121), and the plug hole (3121) is located at the lower end of the through hole (312); the movable seat (32) comprises an insert block (322), and the insert block (322) is located on the upper end surface of the movable seat (32); the insert block (322) is located in the plug hole (3121).
5. The ultrasonic welding device according to claim 2, characterized in that: The clamp assembly (3) comprises a clamp block (33), wherein the clamp block (33) is installed in the through hole (312), wherein the through hole (312) comprises a limiting hole (3122), wherein the limiting hole (3122) is located at the upper end of the through hole (312), wherein the clamp block (33) is provided with a stop shoulder (331), wherein the stop shoulder (331) is located in the limiting hole (3122), wherein a retractable clamp block (34) is installed on the inner wall of the mounting seat (311), and wherein the outer wall of the clamp block (33) is provided with a slot (332) cooperating with the clamp block (34).
6. An ultrasonic welding device according to claim 5, characterized in that: A mounting hole (313) is provided on the side wall of the mounting seat (311); the diameter of one end of the mounting hole (313) connected to the through hole (312) is reduced to form a guide hole (3131); the block (34) is partially installed in the guide hole (3131); at least a portion of the block (34) exceeds the guide hole (3131); the block (34) includes a retaining ring (341); the retaining ring (341) is movable along the mounting hole (313); a second spring (35) is installed in the mounting hole (313); the second spring (35) abuts against the block (34).
7. The ultrasonic welding device according to claim 5, characterized in that: One end of the clamp block (34) facing the fixture block (33) is hemispherical, and the slot (332) is a hemispherical slot corresponding to the clamp block (34).
8. The ultrasonic welding device according to claim 1, characterized in that: The invention comprises a paper conveying device (5), wherein the paper conveying device (5) comprises a rotating drum (51), a stopper rod (52), a paper plate (53), and a paper tape (54) symmetrically distributed on both sides of an ultrasonic welding device (4); the paper tape (54) passes through the rotating drum (51), the stopper rod (52), and the paper plate (53) respectively; the two rotating drums (51) are respectively located on both sides of the lower end of the pressure rod (411) and are located at the same height; the paper tape (54) passing through the two rotating drums (51) is in contact with the lower end surface of the pressure rod (411).
9. The ultrasonic welding device according to claim 1, characterized in that: A pressing device (6) is installed on the upper end surface of the fixed platform (22). The pressing device (6) is respectively located at a previous station and a subsequent station of the ultrasonic welding device (4) in the flow direction of the turntable (21). The pressing device (6) comprises a support (61), a cylinder (62) and a pressure block (63). The support (61) is fixedly installed on the fixed platform (22), the cylinder (62) is installed on the support (61), and the protruding end of the cylinder (62) faces downward and is installed with the pressure block (63).
10. The ultrasonic welding device according to claim 1, characterized in that: A supporting device (7) is installed on the upper end surface of the base plate (1), and the supporting device (7) is located below the turntable (21). The supporting device (7) is located on both sides of the welding base (42). The supporting device (7) comprises a bracket (71) and a roller (72). The bracket (71) is fixedly installed on the base plate (1), and the roller (72) is rotatably connected to the upper end of the bracket (71). The central axis of the roller (72) is arranged radially toward the turntable (21), and the upper end of the roller (72) abuts against the lower end surface of the turntable (21).
Citation Information
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