Stainless steel pipeline welding fixing device
By using rotating rods and lifting components to adjust the angle and height in stainless steel pipe welding fixtures, the problem that existing devices cannot adjust the welding angle is solved, and a more accurate and stable welding effect is achieved.
Patent Information
- Application Number
- CN202420885985.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The existing stainless steel pipe welding devices cannot adjust the welding angle, resulting in insufficient welding accuracy and stability.
A stainless steel pipe welding fixture is designed to drive the guide rail and clamping assembly by rotating the rotating rod to adjust the angle, and fine-tune the height and position by lifting the assembly to ensure that the pipeline remains stable during the welding process.
More precise welding angle adjustment is achieved, ensuring the accuracy and quality of welding, avoiding the loosening or dislocation of pipelines due to angle adjustment, and improving the stability and automation of welding.
Smart Images

Figure CN222154530U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stainless steel pipeline welding, in particular to a stainless steel pipeline welding fixing device. Background Art
[0002] Stainless steel pipe is a hollow long round steel, which is widely used in industrial pipelines such as petroleum, chemical, medical, food, light industry, mechanical instrumentation, and mechanical structural parts. In addition, when the bending and torsional strengths are the same, the weight is lighter, so it is also widely used in the manufacture of mechanical parts and engineering structures, and is also often used as furniture and kitchen utensils.
[0003] After searching, the Chinese patent document application number: 202221271529.3 discloses a processing and positioning device for a stainless steel pressure pipeline, including a workbench, a guide rail is arranged on the upper end surface of the workbench, two support platforms are slidably connected to the guide rail, clamping mechanisms are arranged on the two support platforms, a mounting groove is arranged on the workbench, a first motor is arranged on one side of the mounting groove, a first bidirectional lead screw is connected to the rotor shaft of the first motor, two first thread sleeves are threadedly connected to the first bidirectional lead screw, an L-shaped connecting rod is arranged on the top of the two first thread sleeves, a first sliding mouth is arranged on the top of the mounting groove, and one end of the L-shaped connecting rod is respectively connected to one side of the two support platforms; the pipelines to be welded are respectively placed on the bottom support platforms on the two operating tables, and after the pipelines are clamped by the top clamping plate and the movable clamping plate, the first motor is started by the control switch to drive the first bidirectional lead screw to rotate, so that the two pipelines move to the middle to complete the docking, so as to reduce the height difference at the pipeline docking point.
[0004] However, the above-mentioned processing and positioning device for stainless steel pressure pipe still has the following defects:
[0005] The above-mentioned processing and positioning device for stainless steel pressure pipes places the pipes to be welded on the bottom support tables on two operating tables respectively, and clamps the pipes through the top clamp and the movable clamp, and then starts the first motor through the control switch to drive the first bidirectional screw to rotate, so that the two pipes move toward the middle to complete the docking, thereby reducing the height difference at the pipe docking point. However, the device may not be able to adjust the welding angle of the two stainless steel pipes. Therefore, we need a stainless steel pipe welding fixing device to solve the above problem. Utility Model Content
[0006] The purpose of the utility model is to provide a stainless steel pipe welding and fixing device, which can mainly drive the guide rail connected to it and the clamping assembly above to make corresponding angle adjustments by rotating the rotating rod, so that the stainless steel pipe can be fine-tuned in angle as needed during welding to ensure the accuracy and quality of welding. The lifting assembly can further fine-tune the position of the guide rail and the clamping assembly above by adjusting its height. When adjusting the welding angle, not only can the angle be changed, but the height and position of the pipe can also be fine-tuned as needed, thereby achieving more accurate welding angle adjustment. By adjusting the clamping assembly, it can be ensured that the pipe remains stable during the welding process and will not loosen or shift due to angle adjustment.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stainless steel pipe welding and fixing device, comprising a workbench, two fixed columns are installed on one side of the surface of the workbench, and the inner walls of the two fixed columns are fixedly installed with rotating rods through bearings, and a guide rail is arranged in the middle of the two fixed columns, one end of the rotating rod passes through the bottom end of one side of the guide rail and is installed on the inner wall of one of the fixed columns, a clamping assembly is arranged above the guide rail, and a lifting assembly is arranged at the bottom end of the other side of the guide rail, a limiting block is fixedly installed above the lifting assembly, and the top of the limiting block is fit-connected with the bottom end of the guide rail, and a welding assembly is arranged in the middle of the surface of the workbench.
[0008] Preferably, the clamping assembly includes a fixed block, a second movable block, a second threaded rod and a motor, one side of the bottom end of the fixed block is fixedly mounted on the side wall of the guide rail, the inner wall of the fixed block is provided with a second movable groove, the base of the motor is fixedly mounted on the top of the fixed block, the output shaft of the motor is fixedly connected to one end of the second threaded rod, the other end of the second threaded rod is fixedly mounted on one side inner wall of the second movable groove through a bearing, one end of the second movable block is threadedly connected to the second threaded rod, and the bottom end of the second movable block is provided with an arc groove.
[0009] Preferably, the surface of the guide rail is provided with arc grooves of equal size, and the inner walls of the two arc grooves are both provided with a rubber layer.
[0010] Preferably, the lifting assembly includes a second support frame, a hand-screw piece, an internally threaded sleeve and a screw rod, the bottom end of the second support frame is fixedly connected to the surface of the workbench, a threaded hole is opened on the surface of the second support frame, one end of the screw rod is threaded through the threaded hole and is fixedly connected to the hand-screw piece, the screw rod is threadedly sleeved with the internally threaded sleeve, the internally threaded sleeve is arranged on the surface of the second support frame, and the other end of the screw rod is fixedly connected to the bottom end of the limit block.
[0011] Preferably, a telescopic rod is provided at the top end of the second support frame, a base of the telescopic rod is fixedly mounted on the top surface of the second support frame, and a piston rod end of the telescopic rod is fixedly connected to the bottom end of the limit block.
[0012] Preferably, a moving assembly is arranged above the welding assembly, and the moving assembly includes a first support frame, a driving motor, a first threaded rod and a first moving block. The first support frame is fixedly installed in the middle of the surface of the workbench, the first support frame is arranged in an inverted U shape, and a first moving groove is opened inside the bottom end of the first support frame. The base of the driving motor is fixedly installed on one side of the first support frame, the output shaft of the driving motor is fixedly connected to one end of the first threaded rod, and the other end of the first threaded rod is fixedly installed on one side inner wall of the first moving groove through a bearing, and one end of the first moving block is threadedly connected to the first threaded rod.
[0013] Preferably, the welding assembly includes a cylinder and a welding head, the first moving block is arranged in an L shape, the base of the cylinder is fixedly mounted on the other end surface of the first moving block, the piston rod end of the cylinder passes through the first moving block and is clamped with one end of the welding head, and a discharge trough is arranged below the welding head, and the bottom end of the discharge trough is placed on the surface of the workbench.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model mainly drives the guide rail connected to it and the clamping assembly above to make corresponding angle adjustments by rotating the rotating rod, so that the stainless steel pipe can be fine-tuned in angle as needed during welding to ensure the accuracy and quality of welding. The lifting assembly can further fine-tune the position of the guide rail and the clamping assembly above by adjusting its height. When adjusting the welding angle, not only the angle can be changed, but also the height and position of the pipe can be fine-tuned as needed, thereby achieving more accurate welding angle adjustment. By adjusting the clamping assembly, it can be ensured that the pipe remains stable during the welding process and will not loosen or shift due to angle adjustment. Equivalent components are set on both sides of the surface of the workbench, so that the device can simultaneously fix two pipes to be welded, and fine-tune the angle and position through their respective adjustment mechanisms. The welding assembly set in the middle of the workbench can conveniently perform welding operations on the adjusted pipes. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional bottom view of the utility model;
[0017] Figure 2 It is a three-dimensional top view of the utility model;
[0018] Figure 3 It is a schematic diagram of the exploded structure of the mobile component of the utility model;
[0019] Figure 4 It is a schematic diagram of the exploded structure of the lifting assembly of the utility model;
[0020] Figure 5 It is a schematic diagram of the exploded structure of the clamping assembly of the utility model.
[0021] In the figure: 1. workbench; 2. first support frame; 201. drive motor; 202. first threaded rod; 203. first moving block; 204. cylinder; 205. welding head; 206. first moving groove; 3. fixed column; 4. rotating rod; 5. second support frame; 501. telescopic rod; 502. internal threaded sleeve; 503. screw rod; 504. hand-tightening piece; 505. limit block; 6. guide rail; 7. fixed block; 701. second moving block; 702. second threaded rod; 703. motor; 704. second moving groove; 8. discharge trough. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-5 The utility model provides a technical solution: a stainless steel pipe welding fixing device, comprising a workbench 1, two fixing columns 3 are installed on one side of the surface of the workbench 1, and a rotating rod 4 is fixedly installed on the inner wall of the two fixing columns 3 through a bearing, and a guide track 6 is arranged in the middle of the two fixing columns 3, one end of the rotating rod 4 passes through the bottom end of one side of the guide track 6 and is installed on the inner wall of one of the fixing columns 3, a clamping assembly is arranged above the guide track 6, and a lifting assembly is arranged at the bottom end of the other side of the guide track 6, a limit block 505 is fixedly installed above the lifting assembly, and the top of the limit block 505 is fitted and connected with the bottom end of the guide track 6, and a welding assembly is arranged in the middle of the surface of the workbench 1;
[0024] During use, by rotating the rotating rod 4, the guide rail 6 connected to it and the clamping assembly above can be driven to make corresponding angle adjustments, so that the stainless steel pipe can be fine-tuned in angle as needed during welding to ensure the accuracy and quality of welding. The lifting assembly can further fine-tune the position of the guide rail 6 and the clamping assembly above by adjusting its height. When adjusting the welding angle, not only can the angle be changed, but the height and position of the pipe can also be fine-tuned as needed, thereby achieving more accurate welding angle adjustment. By adjusting the clamping assembly, it can be ensured that the pipe remains stable during the welding process and will not loosen or shift due to angle adjustment. Equivalent components are set on both sides of the surface of the workbench 1, so that the device can simultaneously fix two pipes to be welded, and fine-tune the angle and position through their respective adjustment mechanisms. The welding assembly set in the middle of the workbench 1 can conveniently perform welding operations on the adjusted pipes.
[0025] The clamping assembly includes a fixed block 7, a second movable block 701, a second threaded rod 702 and a motor 703. One side of the bottom end of the fixed block 7 is fixedly installed on the side wall of the guide rail 6. The inner wall of the fixed block 7 is provided with a second movable groove 704. The base of the motor 703 is fixedly installed on the top of the fixed block 7. The output shaft of the motor 703 is fixedly connected to one end of the second threaded rod 702. The other end of the second threaded rod 702 is fixedly installed on one side inner wall of the second movable groove 704 through a bearing. One end of the second movable block 701 is threadedly connected to the second threaded rod 702. The bottom end of the second movable block 701 is provided with an arc groove. Driven by the motor 703, the clamping process of the clamping assembly can be automated, reducing the tediousness and errors of manual operation. The arc groove design at the bottom end of the second movable block 701 enables the clamping assembly to adapt to stainless steel pipes of different diameters.
[0026] The surface of the guide rail 6 is provided with arc grooves of equal size, and the inner walls of the two arc grooves are provided with a rubber layer. By providing arc grooves of equal size, the guide rail 6 can better adapt to stainless steel pipes of different shapes and sizes. During the welding process, friction between the pipe and the guide rail 6 is inevitable, and the presence of the rubber layer can reduce this friction and reduce damage to the pipe surface.
[0027] The lifting assembly includes a second support frame 5, a hand-screw piece 504, an internally threaded sleeve 502 and a screw 503. The bottom end of the second support frame 5 is fixedly connected to the surface of the workbench 1. A threaded hole is provided on the surface of the second support frame 5. One end of the screw 503 is threaded through the threaded hole and fixedly connected to the hand-screw piece 504. The screw 503 is threadedly sleeved with the internally threaded sleeve 502. The internally threaded sleeve 502 is arranged on the surface of the second support frame 5. The other end of the screw 503 is fixedly connected to the bottom end of the limit block 505. The threaded sleeve structure of the internally threaded sleeve 502 and the screw 503 ensures the accuracy of the lifting adjustment. By rotating the hand-screw piece 504, the screw 503 can be driven to rotate in the threaded hole and move up and down. Since the other end of the screw 503 is fixedly connected to the bottom end of the limit block 505, the movement of the screw 503 will drive the limit block 505 and the guide rail 6 and the clamping assembly connected thereto to move up and down.
[0028] A telescopic rod 501 is provided at the top of the second support frame 5, and the base of the telescopic rod 501 is fixedly installed on the top surface of the second support frame 5. The piston rod end of the telescopic rod 501 is fixedly connected to the bottom end of the limit block 505. The fixed connection between the telescopic rod 501 and the limit block 505 can ensure that when the height or angle is adjusted, the guide rail 6 and the clamping assembly can maintain a stable posture to avoid shaking or displacement during the welding process.
[0029] A moving assembly is arranged above the welding assembly, and the moving assembly includes a first support frame 2, a driving motor 201, a first threaded rod 202 and a first moving block 203. The first support frame 2 is fixedly installed in the middle of the surface of the workbench 1, and the first support frame 2 is arranged in an inverted U shape. A first moving groove 206 is provided inside the bottom end of the first support frame 2. The base of the driving motor 201 is fixedly installed on one side of the first support frame 2. The output shaft of the driving motor 201 is fixedly connected to one end of the first threaded rod 202. The other end of the first threaded rod 202 is fixedly installed on one side of the inner wall of the first moving groove 206 through a bearing. One end of the first moving block 203 is threadedly connected to the first threaded rod 202. Since the moving assembly has a large moving range and precise adjustment capability, it can adapt to stainless steel pipe welding tasks of different specifications and shapes. Whether it is straight line welding or curve welding, the moving assembly can provide stable and precise support to ensure welding quality.
[0030] The welding assembly includes a cylinder 204 and a welding head 205. The first moving block 203 is arranged in an L shape. The base of the cylinder 204 is fixedly installed on the other end surface of the first moving block 203. The piston rod end of the cylinder 204 passes through the first moving block 203 and is clamped with one end of the welding head 205. A discharge chute 8 is arranged below the welding head 205. The bottom end of the discharge chute 8 is placed on the surface of the workbench 1. The welding head 205 is driven up and down by the cylinder 204 to realize the automation of the welding process. The setting of the discharge chute 8 can conveniently collect the waste generated during the welding process, thereby avoiding the contamination of the workbench 1 and the pipeline by the waste.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A stainless steel pipe welding fixture, comprising a workbench (1), characterized in that: Two fixed columns (3) are installed on one side of the surface of the workbench (1), and a rotating rod (4) is fixedly installed on the inner walls of the two fixed columns (3) through bearings. A guide rail (6) is arranged in the middle of the two fixed columns (3), and one end of the rotating rod (4) passes through the bottom end of one side of the guide rail (6) and is installed on the inner wall of one of the fixed columns (3). A clamping assembly is arranged above the guide rail (6), and a lifting assembly is arranged at the bottom end of the other side of the guide rail (6). A limit block (505) is fixedly installed above the lifting assembly, and the top end of the limit block (505) is fitted and connected to the bottom end of the guide rail (6). A welding assembly is arranged in the middle of the surface of the workbench (1).
2. A stainless steel pipeline welding and fixing device according to claim 1, characterized in that: The clamping assembly comprises a fixed block (7), a second movable block (701), a second threaded rod (702) and a motor (703); one side of the bottom end of the fixed block (7) is fixedly mounted on the side wall of the guide track (6); the inner wall of the fixed block (7) is provided with a second movable groove (704); the base of the motor (703) is fixedly mounted on the top of the fixed block (7); the output shaft of the motor (703) is fixedly connected to one end of the second threaded rod (702); the other end of the second threaded rod (702) is fixedly mounted on one side inner wall of the second movable groove (704) via a bearing; one end of the second movable block (701) is threadedly connected to the second threaded rod (702); and the bottom end of the second movable block (701) is provided with an arc groove.
3. A stainless steel pipeline welding and fixing device according to claim 2, characterized in that: The surface of the guide rail (6) is provided with arc grooves of equal size, and the inner walls of the two arc grooves are both provided with a rubber layer.
4. A stainless steel pipeline welding and fixing device according to claim 3, characterized in that: The lifting assembly comprises a second support frame (5), a hand-tightening member (504), an internally threaded sleeve (502) and a screw rod (503); the bottom end of the second support frame (5) is fixedly connected to the surface of the workbench (1); a threaded hole is provided on the surface of the second support frame (5); one end of the screw rod (503) is threadedly passed through the threaded hole and is fixedly connected to the hand-tightening member (504); the screw rod (503) is threadedly sleeved with the internally threaded sleeve (502); the internally threaded sleeve (502) is arranged on the surface of the second support frame (5); and the other end of the screw rod (503) is fixedly connected to the bottom end of the limit block (505).
5. A stainless steel pipeline welding and fixing device according to claim 4, characterized in that: A telescopic rod (501) is provided at the top end of the second support frame (5); a base of the telescopic rod (501) is fixedly mounted on the top surface of the second support frame (5); and a piston rod end of the telescopic rod (501) is fixedly connected to the bottom end of a limit block (505).
6. A stainless steel pipeline welding and fixing device according to claim 5, characterized in that: A moving assembly is arranged above the welding assembly, the moving assembly comprising a first support frame (2), a driving motor (201), a first threaded rod (202) and a first moving block (203); the first support frame (2) is fixedly mounted in the middle of the surface of the workbench (1); the first support frame (2) is arranged in an inverted U shape; a first moving groove (206) is provided inside the bottom end of the first support frame (2); a base of the driving motor (201) is fixedly mounted on one side of the first support frame (2); an output shaft of the driving motor (201) is fixedly connected to one end of the first threaded rod (202); the other end of the first threaded rod (202) is fixedly mounted on an inner wall of one side of the first moving groove (206) via a bearing; and one end of the first moving block (203) is threadedly connected to the first threaded rod (202).
7. A stainless steel pipeline welding and fixing device according to claim 6, characterized in that: The welding assembly comprises a cylinder (204) and a welding head (205); the first moving block (203) is arranged in an L shape; the base of the cylinder (204) is fixedly mounted on the other end surface of the first moving block (203); the piston rod end of the cylinder (204) passes through the first moving block (203) and is clamped with one end of the welding head (205); a discharge trough (8) is arranged below the welding head (205); and the bottom end of the discharge trough (8) is placed on the surface of the workbench (1).
