Fixing support tool for gear machining
By introducing cleaning components of sliding frames, adsorbents, exhaust fans and filter boxes into gear processing fixture tooling, automatic cleaning of debris from work surfaces is achieved, solving the problem of manual cleaning of workers increasing workload, and improving cleaning efficiency and Effect.
Patent Information
- Application Number
- CN202420835190.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-19
AI Technical Summary
After the existing gear processing fixtures are used, workers need to manually clean the debris from the work surface, which increases the workload of workers.
A cleaning component including a sliding frame, an adsorbent, an exhaust fan and a filter box is designed. Through the sliding frame, the adsorbent generates suction force to suck debris into the filter box for filtering, and the cleaning process is automatically completed.
No manual cleaning of workers is required, which reduces workload and improves cleaning efficiency and effectiveness.
Smart Images
Figure CN222154774U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear processing, in particular to a fixed bracket tooling for gear processing. Background Art
[0002] Gears are mechanical components with teeth on the rim that can continuously mesh to transmit motion and power. They are mechanical parts with teeth that can mesh with each other and are widely used in the field of transmission. In the production and processing of gears, they need to undergo a series of processing. Before the start of processing, in order to put the gears in the correct position and ensure that they always remain in the correct position during the processing, the gears need to be clamped and fixed. Therefore, the fixation of the gears is particularly important.
[0003] At present, the prior art CN218135477U discloses a fixed support tooling for gear processing, including a base and a workbench, the workbench is arranged on the top of the base, a plurality of first electric cylinders are fixedly installed on the top of the workbench, the output ends of the plurality of first electric cylinders are respectively fixedly installed with arc-shaped clamping heads, and a second electric cylinder is fixedly installed on the bottom of the inner wall of the base. The utility model can effectively clamp and fix the side of the gear at multiple locations, and can also fix the top of the gear to prevent jumping, thereby improving the relative stability of the gear clamping and fixing, making it less likely to shake and deviate, saving time and effort, and no need to tighten the clamping manually, which is easy to use, and improves the efficiency and effect of the device clamping, and the elastic rubber pad can avoid hard contact between the device and the clamped gear, play a certain buffering role, and is not easy to cause scratches and clamping on the gear surface.
[0004] However, after using the above-mentioned fixed bracket tooling, workers are required to use a brush to clean the debris on the work surface, which increases the workload of the workers. Utility Model Content
[0005] The utility model aims to provide a fixed bracket tool for gear processing, aiming to solve the problem that after using the existing fixed bracket tool for gear processing, workers need to use a brush to clean the table surface, which increases the workload of the workers.
[0006] To achieve the above-mentioned purpose, the utility model provides a fixed bracket tooling for gear processing, including a workbench and a cleaning component, wherein the cleaning component is arranged on the top of the workbench, and the cleaning component includes a sliding frame, an adsorption component, an exhaust fan and a filter box; the sliding frame is arranged on the top of the workbench, the adsorption component is fixedly connected to the sliding frame and is located on one side of the sliding frame, the filter box is communicated with the adsorption component, and is fixedly connected to the sliding frame and is located on one side of the sliding frame, the exhaust fan is communicated with the filter box, and is fixedly connected to the sliding frame and is located on one side of the sliding frame.
[0007] Among them, the sliding frame includes a telescopic cylinder, a slider and a support frame, the telescopic cylinder is fixedly connected to the workbench and is located on the top of the workbench, the slider is slidably connected to the workbench and is fixedly connected to the telescopic cylinder and is located on one side of the telescopic cylinder, and the support frame is fixedly connected to the slider and is located on the side of the slider away from the workbench.
[0008] Among them, the adsorption component includes a telescopic rod, an air suction plate and a duct, the telescopic rod is fixedly connected to the support frame and is located on one side of the support frame, the air suction plate is fixedly connected to the telescopic rod and is located on the side of the telescopic rod away from the support frame, the duct is connected to the air suction plate and to the filter box, and is located on one side of the filter box and the air suction plate.
[0009] Wherein, the filter box includes a filter box body and a waste trough, the filter box body is fixedly connected to the support frame, communicated with the conduit, and located on one side of the support frame, and the waste trough is detachably connected to the filter box body and located at the bottom of the filter box body.
[0010] Among them, the fixed bracket tooling for gear processing also includes a moving component, and the moving component is arranged at the bottom of the workbench.
[0011] Among them, the moving component includes a base, a universal wheel and a pull rod. The base is fixedly connected to the workbench and is located at the bottom of the workbench. The universal wheel is rotatably arranged at the bottom of the base. The pull rod is fixedly connected to the workbench and is located on one side of the workbench.
[0012] The utility model discloses a fixed bracket tool for gear processing, the workbench is used to fix the gear to be processed, so that the worker can perform mechanical processing on the gear to be processed, the cleaning component is used to clean the debris on the workbench surface, the cleaning component is connected to a power supply, after the gear processing is completed, the worker starts the cleaning component through a controller, the sliding frame of the cleaning component is powered on and slides on the workbench, and at the same time the exhaust fan is powered on, so that the adsorption component generates suction, which sucks up the debris on the workbench surface and guides it into the filter box for filtration, thereby completing the cleaning of the debris on the workbench, without the need for workers to clean, which reduces the workers' workload and has a better cleaning effect, thereby solving the problem that after the existing fixed bracket tool for gear processing is used, the workers need to use a brush to clean the table surface, which increases the workers' workload. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.
[0014] Figure 1It is a structural schematic diagram of a fixed bracket tooling for gear machining according to the first embodiment of the utility model.
[0015] Figure 2 It is a structural schematic diagram of another direction of a fixed bracket tooling for gear machining according to the first embodiment of the utility model.
[0016] Figure 3 It is a structural schematic diagram of a fixed bracket tooling for gear machining according to the second embodiment of the utility model.
[0017] In the figure: 101-workbench, 102-cleaning component, 103-sliding frame, 104-adsorbent, 105-exhaust fan, 106-filter box, 107-telescopic cylinder, 108-sliding block, 109-support frame, 110-telescopic rod, 111-suction plate, 112-duct, 113-filter box body, 114-waste trough, 201-moving component, 202-base, 203-universal wheel, 204-pull rod. DETAILED DESCRIPTION
[0018] The first embodiment of the present application is:
[0019] See also Figure 1-Figure 2 , Figure 1 It is a structural schematic diagram of the utility model. Figure 2 It is a structural schematic diagram of another direction of the utility model, including a workbench 101 and a cleaning component 102, the cleaning component 102 includes a sliding frame 103, an adsorbent 104, an exhaust fan 105 and a filter box 106; the sliding frame 103 includes a telescopic cylinder 107, a slider 108 and a support frame 109, the adsorbent 104 includes a telescopic rod 110, an air suction plate 111 and a duct 112, and the filter box 106 includes a filter box body 113 and a waste trough 114. The above-mentioned scheme solves the problem that after the existing fixed bracket tooling for gear processing is used, workers need to use a brush to clean the table surface, which increases the workload of workers. It can be understood that the above-mentioned scheme can be used in the scenario of gear processing.
[0020] According to this specific embodiment, the workbench 101 is used to fix the gear to be processed, so as to facilitate workers to perform mechanical processing on the gear to be processed.
[0021] The cleaning component 102 is arranged on the top of the workbench 101, the sliding frame 103 is arranged on the top of the workbench 101, the adsorbent 104 is fixedly connected to the sliding frame 103 and is located on one side of the sliding frame 103, the filter box 106 is communicated with the adsorbent 104, and is fixedly connected to the sliding frame 103 and is located on one side of the sliding frame 103, the exhaust fan 105 is communicated with the filter box 106, and is fixedly connected to the sliding frame 103 and is located on one side of the sliding frame 103, the cleaning component 102 is used to clean the debris on the workbench 101, and the cleaning component 10 2 is connected to a power source. After the gear processing is completed, the worker starts the cleaning component 102 through the controller, and the sliding frame 103 of the cleaning component 102 is powered on to slide on the workbench 101. At the same time, the exhaust fan 105 is powered on, so that the adsorption member 104 generates suction, and the debris on the table of the workbench 101 is sucked up and introduced into the filter box 106 for filtration, thereby completing the cleaning of the debris on the workbench 101, without the need for workers to clean, reducing the workers' workload and achieving better cleaning effects, thereby solving the problem that after the existing fixed bracket tooling for gear processing is used, workers need to use a brush to clean the table, which increases the workers' workload.
[0022] Secondly, the telescopic cylinder 107 is fixedly connected to the workbench 101 and is located on the top of the workbench 101. The slider 108 is slidably connected to the workbench 101 and is fixedly connected to the telescopic cylinder 107 and is located on one side of the telescopic cylinder 107. The support frame 109 is fixedly connected to the slider 108 and is located on the side of the slider 108 away from the workbench 101. The telescopic cylinder 107 is energized and telescopic to drive the slider 108 to slide back and forth on the workbench 101. The sliding of the slider 108 drives the support frame 109 to slide, thereby making the adsorption component 104 slide back and forth on the workbench 101 to clean up debris.
[0023] At the same time, the telescopic rod 110 is fixedly connected to the support frame 109 and is located on one side of the support frame 109, the air intake plate 111 is fixedly connected to the telescopic rod 110 and is located on the side of the telescopic rod 110 away from the support frame 109, the duct 112 is communicated with the air intake plate 111 and is communicated with the filter box 106, and is located on one side of the filter box 106 and the air intake plate 111, the telescopic rod 110 is an electric telescopic rod, which is a common technology on the market, when the sliding frame 103 slides, the telescopic rod 110 and the exhaust fan 105 are powered on, and the telescopic rod 110 lowers the air intake plate 111, so that the air intake plate 111 is close to the surface of the workbench 101, so that the air intake plate 111 sucks up the debris on the surface of the workbench 101, and introduces it into the filter box 106 through the duct 112 for filtration, thereby achieving the cleaning of the surface of the workbench 101.
[0024] In addition, the filter box body 113 is fixedly connected to the support frame 109, and is communicated with the conduit 112, and is located on one side of the support frame 109. The waste trough 114 is detachably connected to the filter box body 113, and is located at the bottom of the filter box body 113. The filter box body 113 has a filter screen inside, which filters out debris introduced by the conduit 112, and collects the debris through the waste trough 114.
[0025] After the gear processing is completed, the worker starts the cleaning component 102 through the controller, and the telescopic cylinder 107 is energized to extend and retract to drive the slider 108 to slide back and forth on the workbench 101. The sliding of the slider 108 drives the support frame 109 to slide. At the same time, the exhaust fan 105 and the telescopic rod 110 are energized, and the telescopic rod 110 lowers the suction plate 111, so that the suction plate 111 is close to the surface of the workbench 101, so that the suction plate 111 sucks up the debris on the surface of the workbench 101 and introduces it into the filter box 106 for filtration through the duct 112, thereby cleaning the surface of the workbench 101.
[0026] The second embodiment of the present application is:
[0027] Based on the first embodiment, please refer to Figure 3 , Figure 3 2 is a schematic diagram of the structure of the utility model. The fixed bracket tooling for gear processing in this embodiment also includes a moving component 201. The moving component 201 includes a base 202, a universal wheel 203 and a pull rod 204.
[0028] According to this specific embodiment, the moving component 201 is arranged at the bottom of the workbench 101. The arrangement of the moving component 201 facilitates the movement and transportation of the workbench 101 and improves practicality.
[0029] Among them, the base 202 is fixedly connected to the workbench 101 and is located at the bottom of the workbench 101. The universal wheel 203 is rotatably set at the bottom of the base 202. The pull rod 204 is fixedly connected to the workbench 101 and is located on one side of the workbench 101. The base 202 provides support for the workbench 101 and provides support conditions for the universal wheel 203. The setting of the universal wheel 203 enables the workbench 101 to slide in the workshop, realizing the mobile transportation of the workbench 101. The setting of the pull rod 204 makes it convenient for workers to pull one side of the workbench 101.
[0030] When the moving assembly 201 is in use, a worker pulls the pull rod 204 with his hands, and the workbench 101 is subjected to the force of the universal wheel 203 and moves in the direction pulled by the worker.
[0031] The above disclosure is only a preferred embodiment of a fixed bracket tooling for gear processing of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.
Claims
1. A fixed support tool for gear processing, comprising a workbench, characterized in that: It also includes a cleaning component, which is arranged on the top of the workbench and includes a sliding frame, an adsorption member, an exhaust fan and a filter box; The sliding frame is arranged on the top of the workbench, the adsorption component is fixedly connected to the sliding frame and is located on one side of the sliding frame, the filter box is communicated with the adsorption component, and is fixedly connected to the sliding frame and is located on one side of the sliding frame, and the exhaust fan is communicated with the filter box, and is fixedly connected to the sliding frame and is located on one side of the sliding frame.
2. A fixed support fixture for gear machining as claimed in claim 1, characterized in that: The sliding frame includes a telescopic cylinder, a slider and a support frame. The telescopic cylinder is fixedly connected to the workbench and is located on the top of the workbench. The slider is slidably connected to the workbench and is fixedly connected to the telescopic cylinder and is located on one side of the telescopic cylinder. The support frame is fixedly connected to the slider and is located on a side of the slider away from the workbench.
3. A fixed support fixture for gear machining as claimed in claim 2, characterized in that: The adsorption component includes a telescopic rod, an air suction plate and a duct. The telescopic rod is fixedly connected to the support frame and is located on one side of the support frame. The air suction plate is fixedly connected to the telescopic rod and is located on a side of the telescopic rod away from the support frame. The duct is communicated with the air suction plate and the filter box, and is located on one side of the filter box and the air suction plate.
4. A fixed support fixture for gear machining as claimed in claim 3, characterized in that: The filter box includes a filter box body and a waste trough. The filter box body is fixedly connected to the support frame, communicated with the conduit, and located on one side of the support frame. The waste trough is detachably connected to the filter box body and located at the bottom of the filter box body.
5. A fixed support fixture for gear machining as claimed in claim 4, characterized in that: The fixed support tooling for gear processing also includes a moving component, and the moving component is arranged at the bottom of the workbench.
6. A fixed support fixture for gear machining as claimed in claim 5, characterized in that: The moving assembly includes a base, a universal wheel and a pull rod. The base is fixedly connected to the workbench and is located at the bottom of the workbench. The universal wheel is rotatably arranged at the bottom of the base. The pull rod is fixedly connected to the workbench and is located at one side of the workbench.