Vertical drilling machine for metal casting machining
By integrating dust cover, vacuum tube and collection components on the vertical drilling machine, the problem of metal chips cannot be collected is solved, the effective collection of metal chips is achieved, and the safety of the processing environment is improved.
Patent Information
- Application Number
- CN202420498733.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the vertical drilling machine processed with metal castings, the metal chips generated cannot be collected effectively, which affects the processing environment and operator health.
A vertical drilling machine including a dust cover, a vacuum tube, a vacuum head, a fan and a collection member is designed. By starting the fan, the suction force is generated, so that the vacuum head can suck in the generated metal chips and pass through the vacuum tube and the conveying tube. Transfer to the collection box to achieve effective collection of metal chips.
Effectively prevent metal chips from splashing everywhere, reduce the impact on the processing environment and operator health, and improve the safety of the processing environment.
Smart Images
Figure CN222154836U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting processing, in particular to a vertical drilling machine for metal casting processing. Background Art
[0002] A vertical drilling machine is a metal cutting machine with a vertically arranged spindle and a fixed center position. The worktable and spindle box can be adjusted along the column guide rail to accommodate workpieces of different heights. Vertical drilling machines are often used in machinery manufacturing and repair factories to process holes in medium and small workpieces.
[0003] The existing patent CN219357998U discloses a vertical drilling machine for mechanical processing, including a support mechanism, and also includes a drilling mechanism arranged on the support mechanism for simultaneously drilling the flange holes on the end face of the valve body, and a clamping mechanism is arranged on the lower side of the drilling mechanism for internally supporting and fixing the valve body during the downward movement of the drilling mechanism, and the drilling mechanism, the clamping mechanism and the supporting mechanism are connected. The utility model, through the arrangement of the drilling mechanism and the clamping mechanism, enables the crossbeam of the drilling mechanism to contact the support wheel on the front side through the push plate during the downward movement, and the push guide column slides forward, pushing the rotating rod to drive the cam to rotate, pushing the clamping plate on the outer side of the cam outward, supporting and fixing the inner ring of the valve body, and then drilling multiple holes on the end face flange of the valve body simultaneously through the drilling assembly, avoiding repeated positioning of the valve body or multiple movements of the drill position, thereby improving the efficiency of drilling holes on the valve body.
[0004] However, when using the existing patented vertical drilling machine, metal chips are generated during the casting processing, and the generated metal chips will fly around and cannot be effectively collected, thereby affecting the processing environment and the health of the operator. Utility Model Content
[0005] The purpose of the utility model is to provide a vertical drilling machine for processing metal castings, which solves the above-mentioned problem that in the process of using the vertical drilling machine for processing metal castings, metal chips are generated during the processing of castings, and the generated metal chips will splash everywhere and cannot be effectively collected, thereby affecting the processing environment and the health of the operator.
[0006] To achieve the above-mentioned purpose, the utility model provides a vertical drilling machine for metal casting processing, including a workbench, a fixed seat, a drilling machine body, a clamping assembly, a supporting assembly and a dustproof assembly, the fixed seat is fixedly mounted on the workbench, the drilling machine body is fixedly mounted on the workbench, the clamping assembly is mounted on the fixed seat, the supporting assembly is mounted on the workbench, the dustproof assembly includes a dust cover, a dust suction pipe, a dust suction head, a fan and a collecting component, the dust cover is fixedly mounted on the workbench, the dust suction pipe is mounted on the dust cover, the dust suction head is mounted on one end of the dust suction pipe, the dust suction head is connected to the dust suction pipe, the other end of the dust suction pipe is connected to the fan, the fan is fixedly mounted on the workbench, and the collecting component is mounted on the workbench.
[0007] Wherein, the collecting component comprises a collecting box and a conveying pipe, the collecting box is fixedly mounted on the workbench; one end of the conveying pipe is connected to the fan, and the other end of the conveying pipe is connected to the collecting box.
[0008] Wherein, the clamping assembly includes a bearing, a bidirectional threaded rod, a clamping plate and a driving member, the fixed seat has a placement groove, the bearing is fixedly installed in the placement groove, the bidirectional threaded rod is installed on the bearing, and the bidirectional threaded rod is rotatably connected to the bearing; the number of the clamping plates is two, the two clamping plates are respectively installed on the bidirectional threaded rod, and the clamping plates are threadedly connected to the bidirectional threaded rod; the driving member is installed on the workbench.
[0009] Wherein, the driving component includes a driving motor and a driving shaft, the driving motor is fixedly installed on the workbench; one end of the driving shaft is fixedly connected to the output shaft of the driving motor, and the other end of the driving shaft is fixedly connected to the bidirectional threaded rod.
[0010] Wherein, the support assembly includes a support rod and a support base, the number of the support rods is four, the four support rods are respectively installed on the workbench, the support base is installed on each of the support rods, and the support base is fixedly connected to the support rod.
[0011] The utility model discloses a vertical drilling machine for processing metal castings, wherein the dust cover is fixedly mounted on the workbench, the dust suction pipe is mounted on the dust cover, the dust suction head is mounted on the dust suction pipe, the fan is fixedly mounted on the workbench, and the fan is connected to the dust suction pipe. When in use, the metal casting is placed on the fixed seat, the drive motor is started to drive the drive shaft, so that the two-way threaded rod rotates on the bearing, driving the two clamping plates to move towards each other, clamping and fixing the metal casting, and then closing the side door on the dust cover so that the metal casting is in a closed space, the drilling machine body is started to drill holes in the metal casting, and the fan is started at the same time to generate suction, so that the dust suction head sucks in the generated metal chips and transports them to the collection box through the dust suction pipe and the conveying pipe, so that the metal chips will not splash around and are collected, thereby reducing the impact on the processing environment and the health of the operator. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.
[0013] Figure 1 It is a schematic diagram of the overall structure of a vertical drilling machine for metal casting processing according to the first embodiment of the utility model.
[0014] Figure 2 It is a schematic diagram of the installation structure of the dust collector head of the first embodiment of the utility model.
[0015] Figure 3 It is a schematic diagram of the installation structure of the clamping plate of the first embodiment of the utility model.
[0016] Figure 4 It is a schematic diagram of the installation structure of the bearing of the first embodiment of the utility model.
[0017] Figure 5 It is a schematic diagram of the installation structure of the support base of the second embodiment of the utility model.
[0018] In the figure: 101-workbench, 102-fixed seat, 103-drilling machine body, 104-dust cover, 105-dust suction pipe, 106-dust suction head, 107-fan, 108-collection box, 109-conveying pipe, 110-bearing, 111-bidirectional threaded rod, 112-clamping plate, 113-placing groove, 114-driving motor, 115-driving shaft, 201-support rod, 202-support base. DETAILED DESCRIPTION
[0019] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0020] The first embodiment of the present application is:
[0021] See also Figures 1 to 4 ,in Figure 1 It is a schematic diagram of the overall structure of a vertical drilling machine for metal casting processing according to the first embodiment of the utility model; Figure 2 It is a schematic diagram of the installation structure of the dust collector head of the first embodiment of the utility model; Figure 3 It is a schematic diagram of the installation structure of the clamping plate of the first embodiment of the utility model; Figure 4 It is a schematic diagram of the installation structure of the bearing of the first embodiment of the utility model.
[0022] The utility model provides a vertical drilling machine for metal casting processing: comprising a workbench 101, a fixed seat 102, a drilling machine body 103, a clamping assembly, a supporting assembly and a dustproof assembly, wherein the dustproof assembly comprises a dust cover 104, a dust suction pipe 105, a dust suction head 106, a fan 107 and a collecting component, wherein the collecting component comprises a collecting box 108 and a conveying pipe 109, and the clamping assembly comprises a bearing 110, a bidirectional threaded rod 111, a clamping plate 112 and a driving component, wherein the driving component comprises a driving motor 114 and a driving shaft 115. The above-mentioned scheme solves the above-mentioned problem that in the process of using the vertical drilling machine for metal casting processing, metal chips will be generated during the processing of the castings, and the generated metal chips will splash everywhere and cannot be effectively collected, thereby affecting the processing environment and the health of the operator. It can be understood that the above-mentioned scheme can be used in the scene of metal casting processing, and can also be used to solve the support problem.
[0023] In this embodiment, the fixing base 102 is fixedly mounted on the workbench 101, the drilling machine body 103 is fixedly mounted on the workbench 101, the clamping assembly is mounted on the fixing base 102, the supporting assembly is mounted on the workbench 101, and the dustproof assembly is mounted on the workbench 101, so that metal chips are effectively collected, reducing the impact on the processing environment and the health of the operator. The drilling machine body 103 is a mature prior art and will not be described in detail in this solution.
[0024] Among them, the dust cover 104 is fixedly installed on the workbench 101, the dust suction pipe 105 is installed on the dust cover 104, the dust suction head 106 is installed at one end of the dust suction pipe 105, the dust suction head 106 is connected with the dust suction pipe 105, the other end of the dust suction pipe 105 is connected with the fan 107, the fan 107 is fixedly installed on the workbench 101, and the collecting component is installed on the workbench 101. The dust cover 104 is made of transparent acrylic material, and the dust cover 104 surrounds the fixing seat 102. The dust cover 104 has a side door and a top door. The side door is convenient for placing the metal casting on the fixing seat 102, and the top door is convenient for manually cleaning the metal chips that have not been sucked in after the processing is completed. The dust cover 104 prevents the metal chips from splashing around and limits the moving distance of the metal chips; the dust suction pipe 105 is made of stainless steel, and the dust suction pipe 105 has good flexibility, high temperature resistance, corrosion resistance, light texture, etc. The dust suction pipe 105 transports the sucked metal chips; the dust suction head 106 sucks the metal chips; the fan 107 generates negative pressure, so that the dust collector 106 sucks in metal chips. The fan 107 is a mature existing technology and is not described in detail in this solution. The collecting component collects the sucked-in metal chips. When in use, the metal casting is placed on the fixing seat 102, and the metal casting is placed in a closed space under the action of the dust cover 104. During drilling, the fan 107 is started to generate negative pressure, so that the dust collector 106 sucks in the generated metal chips and transports them to the dust collector pipe 105. The metal chips are then collected by the collecting component, so that the metal chips will not splash around and are collected, thereby reducing the impact on the processing environment and the health of the operator.
[0025] Secondly, the collection box 108 is fixedly mounted on the workbench 101; one end of the delivery pipe 109 is connected to the fan 107, and the other end of the delivery pipe 109 is connected to the collection box 108. The collection box 108 is made of stainless steel and is mounted on the workbench 101 by welding. The collection box 108 collects metal chips; the delivery pipe 109 is made of stainless steel and delivers metal chips.
[0026] Again, the fixed seat 102 has a placement groove 113, the bearing 110 is fixedly installed in the placement groove 113, the bidirectional threaded rod 111 is installed on the bearing 110, and the bidirectional threaded rod 111 is rotatably connected to the bearing 110; the number of the clamping plates 112 is two, and the two clamping plates 112 are respectively installed on the bidirectional threaded rod 111, and the clamping plates 112 are threadedly connected to the bidirectional threaded rod 111; the driving component is installed on the workbench 101. The material of the fixing seat 102 is stainless steel, and the fixing seat 102 is provided with the placement groove 113, and the placement groove 113 accommodates the bearing 110, the bidirectional threaded rod 111 and the clamping plate 112, and the placement groove 113 limits the clamping plate 112 so that the clamping plate 112 moves horizontally on the placement groove 113; the bearing 110 and the bidirectional threaded rod 111 rotate; the thread directions of the left and right ends of the bidirectional threaded rod 111 are inconsistent, and when the bidirectional threaded rod 111 rotates clockwise, the thread on the left side causes the clamping plate 112 to move to the right, and the thread on the right side causes the clamping plate 112 to move to the right. The grooves cause the clamping plate 112 to move leftward, so that the two clamping plates 112 move toward each other to clamp and fix the metal casting; the clamping plate 112 is rotated by the bidirectional threaded rod 111, and moves horizontally on the placement groove 113 to clamp the metal casting; the driving member drives the bidirectional threaded rod 111 to rotate; through the driving member, the bidirectional threaded rod 111 is rotated on the bearing 110, so that the two clamping plates 112 move toward each other to fix and clamp the metal casting, so that the metal casting is fixed on the fixing seat 102 and will not move during drilling.
[0027] Then, the driving motor 114 is fixedly installed on the workbench 101; one end of the driving shaft 115 is fixedly connected to the output shaft of the driving motor 114, and the other end of the driving shaft 115 is fixedly connected to the bidirectional threaded rod 111. The driving motor 114 drives the driving shaft 115; the driving shaft 115 is made of stainless steel, and the driving shaft 115 connects the driving motor 114 and the bidirectional threaded rod 111 to drive the bidirectional threaded rod 111 to rotate; the driving motor 114 is started to drive the driving shaft 115, so that the bidirectional threaded rod 111 rotates on the bearing 110.
[0028] When the vertical drilling machine for processing metal castings of the present embodiment is used, the metal casting is placed on the fixing seat 102, the driving motor 114 is started, the driving shaft 115 is driven, the bidirectional threaded rod 111 is rotated on the bearing 110, and the two clamping plates 112 are driven to move toward each other to clamp and fix the metal casting, and then the side door on the dust cover 104 is closed to place the metal casting in a closed space, the drilling machine body 103 is started to drill holes in the metal casting, and the fan 107 is started to generate suction, so that the dust head 106 sucks the generated metal chips and transports them to the collection box 108 through the dust suction pipe 105 and the conveying pipe 109, so that the metal chips will not splash around and are collected, thereby reducing the impact on the processing environment and the health of the operator.
[0029] The second embodiment of the present application is:
[0030] See also Figure 5 ,in Figure 5 It is a schematic diagram of the installation structure of the support base of the second embodiment of the utility model.
[0031] The support assembly provided by the utility model includes a support rod 201 and a support base 202 .
[0032] There are four support rods 201, which are respectively installed on the workbench 101. The support base 202 is installed on each support rod 201, and the support base 202 is fixedly connected to the support rod 201. The support rod 201 is made of steel with strong hardness, and the support rod 201 supports the workbench 101; the support base 202 is made of steel, and the support base 202 supports the support rod 201. The side of the support base 202 in contact with the ground has a rubber pad to increase the friction between the support base 202 and the ground.
[0033] When the vertical drilling machine for metal casting processing of this embodiment is in use, the workbench 101 is supported by the support rod 201 and the support base 202, so that there is a certain distance between the workbench 101 and the ground, thereby preventing the workbench 101 from getting damp and ensuring the normal operation of the equipment.
[0034] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.
Claims
1. A vertical drilling machine for metal casting processing, comprising a workbench, a fixed seat, a drilling machine body, a clamping assembly and a supporting assembly, wherein the fixed seat is fixedly mounted on the workbench, the drilling machine body is fixedly mounted on the workbench, the clamping assembly is mounted on the fixed seat, and the supporting assembly is mounted on the workbench, characterized in that: Also includes dust protection components; The dustproof assembly includes a dust cover, a dust suction pipe, a dust suction head, a fan and a collecting component. The dust cover is fixedly installed on the workbench, the dust suction pipe is installed on the dust cover, the dust suction head is installed at one end of the dust suction pipe, the dust suction head is connected to the dust suction pipe, the other end of the dust suction pipe is connected to the fan, the fan is fixedly installed on the workbench, and the collecting component is installed on the workbench.
2. The vertical drilling machine for metal casting processing according to claim 1, characterized in that: The collecting component comprises a collecting box and a conveying pipe. The collecting box is fixedly mounted on the workbench. One end of the conveying pipe is connected to the fan, and the other end of the conveying pipe is connected to the collecting box.
3. The vertical drilling machine for metal casting processing according to claim 1, characterized in that: The clamping assembly includes a bearing, a bidirectional threaded rod, a clamping plate and a driving member. The fixed seat has a placement groove, the bearing is fixedly installed in the placement groove, the bidirectional threaded rod is installed on the bearing, and the bidirectional threaded rod is rotatably connected to the bearing; the number of the clamping plates is two, the two clamping plates are respectively installed on the bidirectional threaded rod, and the clamping plates are threadedly connected to the bidirectional threaded rod; the driving member is installed on the workbench.
4. The vertical drilling machine for metal casting processing according to claim 3, characterized in that: The driving component includes a driving motor and a driving shaft. The driving motor is fixedly mounted on the workbench. One end of the driving shaft is fixedly connected to the output shaft of the driving motor, and the other end of the driving shaft is fixedly connected to the bidirectional threaded rod.
5. The vertical drilling machine for metal casting processing according to claim 1, characterized in that: The support assembly includes a support rod and a support base. The number of the support rods is four. The four support rods are respectively installed on the workbench. The support base is installed on each of the support rods. The support base is fixedly connected to the support rod.