Rotary auxiliary device for wear-resistant pipeline machining

By designing a rotation auxiliary device for automatic clamping and locking, the problem of slippage in the prior art cannot be automatically clamped and rotated and achieved stable rotation and wide applicability to wear-resistant pipes.

CN222155509UActive Publication Date: 2024-12-13SHANDONG XINMAI ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202420170647.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-24
Publication Date
2024-12-13
Estimated Expiration
2034-01-24

AI Technical Summary

Technical Problem

Existing rotary auxiliary equipment cannot automatically clamp and fix wear-resistant pipes of different pipe diameters and sizes, and because the special shape of the pipe is prone to slip when rotating, it affects the processing quality.

Method used

A rotating auxiliary device including a base, a support rod, a mounting plate, a scissor support support and a fixing mechanism is designed, and an inner and outer clamping mechanism, a spring, a scissor rod, a sliding port, a sliding rod, a engaging mechanism, and a tightening mechanism are used. The structure of the pipes with different pipe diameters can realize automatic clamping and locking, ensuring that they are not easy to loosen during rotation processing.

Benefits of technology

It realizes automatic clamping and stable rotation of wear-resistant pipes of different pipe diameters, and is widely applicable, avoids loose problems in rotation processing and improves processing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rotation auxiliary device for wear-resistant pipeline processing, which comprises a base, the base is connected with a mounting plate through a support rod, the mounting plate is rotatably connected with the support rod, the support rod is also provided with a driving mechanism for controlling the rotation of the mounting plate, the base is also provided with a scissors fork support, and the scissors fork support is provided with a support rod. The shear fork support is arranged corresponding to the mounting plate in position; a fixing mechanism is arranged on the side, close to the shear fork supporting bracket, of the mounting plate. According to the clamping device, the multiple clamping plates and the shear fork rods are arranged, abrasion-resistant pipes with different outer diameters can be automatically clamped, meanwhile, the ratchet wheel structure used for clamping plate stirrups is further arranged, the abrasion-resistant pipes can be conveniently and rapidly fixed, and therefore the abrasion-resistant pipes can rotate in the machining process.
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Description

Technical Field

[0001] The utility model relates to the technical field of wear-resistant pipeline processing, in particular to a rotation auxiliary device for wear-resistant pipeline processing. Background Art

[0002] Wear-resistant pipe transportation is widely used in electricity, metallurgy, coal, petroleum, chemical industry, building materials, machinery and other industries, and is developing at a high speed. At the same time, the wear of wear-resistant pipes is also a common phenomenon. With the widespread application of wear-resistant pipes, the requirements for the processing technology of wear-resistant pipes are gradually becoming stricter.

[0003] During the production and processing of wear-resistant pipes, they will go through multiple processes, such as grinding. In these processes, the pipes need to be rotated to improve the production quality of the pipes. Since the pipes are large and small, when rotating a larger pipe, external auxiliary tools are required, so rotation auxiliary equipment will be used. However, the current rotation auxiliary equipment cannot automatically clamp and fix wear-resistant pipes of different diameters, resulting in limited applicability. In addition, due to the special shape of the pipe, it will slip during rotation, thus affecting the final wear-resistant pipe processing. For this reason, we propose a rotation auxiliary device for wear-resistant pipe processing to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art, such as: the current rotation auxiliary equipment cannot automatically clamp and fix wear-resistant pipes of different diameters, resulting in limited applicability, and due to the special shape of the pipeline, slipping may occur during rotation, and a rotation auxiliary device for wear-resistant pipeline processing is proposed.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A rotation auxiliary device for wear-resistant pipe processing, comprising a base, a mounting plate connected to the base through a support rod, the mounting plate is rotatably connected to the support rod, a driving mechanism for controlling the rotation of the mounting plate is also provided on the support rod, a scissor support bracket is also provided on the base, and the scissor support bracket is arranged correspondingly to the position of the mounting plate;

[0007] A fixing mechanism is provided on one side of the mounting plate close to the scissor support bracket.

[0008] Preferably, the fixing mechanism comprises an inner clamping mechanism and an outer clamping mechanism, and the inner clamping mechanism and the outer clamping mechanism are arranged parallel to each other, the inner clamping mechanism comprises an inner clamping plate 1 and an inner clamping plate 2 which are arranged correspondingly above and below, and the outer clamping mechanism also comprises an outer clamping plate 1 and an outer clamping plate 2 which are arranged correspondingly above and below, the inner clamping plate 1 and the inner clamping plate 2 as well as the outer clamping plate 1 and the outer clamping plate 2 are all connected by a spring 1, the inner clamping plate 1 and the outer clamping plate 1 as well as the inner clamping plate 2 and the outer clamping plate 2 are all connected by a telescopic rod, the inner clamping plate 1 and the outer clamping plate 2 as well as the inner clamping plate 2 and the outer clamping plate 1 are connected by a scissor rod, the side wall of the mounting plate is provided with a vertically arranged sliding mouth, and the side wall of the inner clamping plate 1 is fixedly provided with a sliding rod matching the sliding mouth, the inner clamping plate 1 is slidably connected to the mounting plate via the sliding mouth and the sliding rod, the inner clamping plate 2 is fixedly connected to the mounting plate, and the mounting plate is also provided with a clamping mechanism for controlling the inner clamping plate 1.

[0009] Preferably, the locking mechanism includes a locking block and a protrusion cooperating therewith, the mounting plate is also provided with a slide groove, and a slide plate is slidably connected in the slide groove through a second spring, the locking block is fixedly connected to the slide plate, and the protrusion is fixedly connected to an inner clamping plate.

[0010] Preferably, a clamping mechanism is also provided between the outer clamp plate one and the outer clamp plate two, and the clamping mechanism includes a ratchet bar fixedly arranged on one side wall of the outer clamp plate and a ratchet arranged on the side wall of the outer clamp plate two. A fixing frame is provided on the side wall of the outer clamp plate two, and the ratchet is rotatably arranged in the fixing frame through a one-way bearing. An unlocking mechanism is also provided on the fixing frame.

[0011] Preferably, the unlocking mechanism includes a rotating shaft and a rotating knob slidably connected to the rotating shaft, the ratchet is fixedly connected to the rotating shaft, a fixing ring is sleeved on the rotating shaft, and a one-way bearing is located between the fixing ring and the rotating shaft, the rotating knob and the fixing ring are connected via a spring, a clamping rod is provided on the side wall of the rotating knob, a clamping ring is provided at the connection between the rotating shaft and the fixed frame, and a notch matching the clamping rod is provided on the clamping ring.

[0012] Preferably, pull rings are fixedly provided at the ends of the inner clamping plate 1, the outer clamping plate 1 and the outer clamping plate 2.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. By setting a plurality of spring mechanisms and scissor rods, a plurality of pairs of clamps are controlled to engage, and a fixing mechanism for controlling the spring is set, so that the rotating device plays the role of automatic clamping, and can be applied to wear-resistant pipes of different diameters during the automatic clamping process, and has a wide range of applicability.

[0015] 2. By setting a number of ratchets and ratchet bar structures, the clamping mechanism can be locked during the automatic clamping process, and the clamping effect of the pre-fixed wear-resistant pipe can be strengthened again with the help of external force, so that it is not easy to loosen during the rotation processing, thereby not affecting the final processing technology of the wear-resistant pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model is a structural schematic diagram of a rotation auxiliary device for wear-resistant pipeline processing.

[0017] Figure 2 for Figure 1 Schematic diagram of the structure of A.

[0018] Figure 3 This is a schematic diagram of the structure at location A from a top-down perspective.

[0019] Figure 4 It is a structural schematic diagram of the connection relationship between the protrusion and the clamping block in the utility model.

[0020] Figure 5 The utility model is a schematic structural diagram of the cross section of the ratchet and the ratchet bar in a rotation auxiliary device for wear-resistant pipe processing proposed by the utility model.

[0021] Figure 6 The utility model is a schematic diagram of the disassembled structure of a ratchet rotation control mechanism in a rotation auxiliary device for wear-resistant pipe processing.

[0022] Figure 7 The utility model discloses a schematic diagram of a ratchet rotation control mechanism in a rotation auxiliary device for wear-resistant pipe processing.

[0023] In the figure: 1 base, 2 scissor support bracket, 3 support rod, 4 mounting plate, 5 inner splint 1, 6 outer splint 1, 7 inner splint 2, 8 outer splint 2, 9 slide plate, 10 spring 1, 11 scissor rod, 12 sliding mouth, 13 sliding rod, 14 ratchet bar, 15 fixing frame, 16 pull ring, 17 telescopic rod, 18 slide groove, 19 spring 2, 20 block, 21 protrusion, 22 ratchet, 23 rotating shaft, 24 fixing ring, 25 snap ring, 26 knob, 27 spring 3, 28 clamping rod. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] Reference Figure 1-Figure 7A rotation auxiliary device for wear-resistant pipe processing includes a base 1, a mounting plate 4 is connected to the base 1 through a support rod 3, the mounting plate 4 is rotatably connected to the support rod 3, and a driving mechanism for controlling the rotation of the mounting plate 4 is also provided on the support rod 3 to drive the mounting plate 4 to rotate, thereby facilitating the rotation auxiliary operation of the wear-resistant pipe processing. A scissor support bracket 2 is also provided on the base 1, and the position of the scissor support bracket 2 and the mounting plate 4 are correspondingly arranged. The structure of the scissor support bracket 2 is as follows: Figure 1 As shown, the structure is a prior art, which is used to support the wear-resistant pipe, and the support height can be adjusted according to the position of the fixing mechanism. A fixing mechanism is provided on the side of the mounting plate 4 close to the scissor support bracket 2. When one end of the wear-resistant pipe is fixed by the fixing mechanism, the other end of the wear-resistant pipe is supported on the scissor support bracket 2. Therefore, when the driving mechanism drives the fixing mechanism to rotate, the wear-resistant pipe can be driven to rotate, thereby providing auxiliary support for the rotation processing of the wear-resistant pipe.

[0026] The fixing mechanism includes an inner clamping mechanism and an outer clamping mechanism, and the inner clamping mechanism and the outer clamping mechanism are arranged parallel to each other, the inner clamping mechanism includes an inner splint 1 5 and an inner splint 2 7 which are arranged correspondingly up and down, and the outer clamping mechanism also includes an outer splint 1 6 and an outer splint 2 8 which are arranged correspondingly up and down, the inner splint 1 5 and the inner splint 2 7 as well as the outer splint 1 6 and the outer splint 2 8 are all triangles corresponding to each other up and down, and the inner splint 1 5 and the inner splint 2 7 as well as the outer splint 1 6 and the outer splint 2 8 can be spliced ​​into a rhombus, the inner splint 1 5 and the inner splint 2 7 as well as the outer splint 1 6 and the outer splint 2 8 are connected by two identical springs 10, and the initial state of the springs is in a stretched state, the inner splint 1 5 and the inner splint 2 7 as well as the outer splint 1 6 and the outer splint 2 8 are all connected by two identical springs 10, and the initial state of the springs is in a stretched state, the inner splint 1 5 and the inner splint 2 The outer splint 1 6 and the inner splint 2 7 and the outer splint 2 8 are connected by a telescopic rod 17, the inner splint 1 5 and the outer splint 2 8 as well as the inner splint 2 7 and the outer splint 1 6 are connected by a scissor rod 11, and the scissor rod 11 is symmetrically arranged. The side wall of the mounting plate 4 is provided with two symmetrically arranged vertical sliding openings 12, and the side wall of the inner splint 1 5 is symmetrically fixed with sliding rods 13 matching the sliding openings 12. The inner splint 1 5 and the mounting plate 4 are slidingly connected by the sliding openings 12 and the sliding rods 13, and the inner splint 2 7 and the mounting plate 4 are fixedly connected. The mounting plate 4 is also provided with a clamping mechanism for controlling the inner splint 1 5, which is used to automatically complete the clamping operation of the wear-resistant pipe, which is very convenient.

[0027] The engaging mechanism is symmetrically arranged on both sides of the mounting plate and the slide plate, and the engaging mechanism includes a block 20 and a protrusion 21 that matches with the mounting plate 4. A slide groove 18 is also provided on the mounting plate 4, and a slide plate 9 is slidably connected in the slide groove 18 through a plurality of springs 19. The size of the slide plate 9 matches the slide groove 18. The block 20 is fixedly connected to the slide plate 9, and the protrusion 21 is fixedly connected to the inner clamping plate 5. Figure 4When the slide plate 9 drives the block 20 to move downward, the block 20 and the protrusion 21 can be automatically released from the engagement because the spring 10 is in a stretched state when engaged.

[0028] A clamping mechanism is also provided between the outer clamping plate 1 6 and the outer clamping plate 2 8. The clamping mechanism includes a ratchet bar 14 fixedly arranged on the side wall of the outer clamping plate 1 6 and a ratchet 22 arranged on the side wall of the outer clamping plate 2 8. A fixing frame 15 is provided on the side wall of the outer clamping plate 2 8. The ratchet 22 is rotatably arranged in the fixing frame 15 through a one-way bearing. An unlocking mechanism is also provided on the fixing frame 15, which can strengthen the clamping effect of the fixing mechanism on the wear-resistant pipe, so that it is not easy to slip during rotation.

[0029] The unlocking mechanism includes a rotating shaft 23 and a rotating knob 26 which is slidably connected to the rotating shaft 23, and the rotating knob 26 does not rotate with the rotating shaft 23. The ratchet 22 is fixedly connected to the rotating shaft 23. A fixing ring 24 is sleeved on the rotating shaft 23, and a one-way bearing is located between the fixing ring 24 and the rotating shaft 23. The rotating knob 26 and the fixing ring 24 are connected by a spring 27. A clamping rod 28 is provided on the side wall of the rotating knob 26. A clamping ring 25 is provided at the connection between the rotating shaft 23 and the fixed frame 15, and a notch matching the clamping rod 28 is provided on the clamping ring 25.

[0030] The ends of the inner plate 1 5, the outer plate 1 6 and the outer plate 2 8 are fixed with a pull ring 16, and the inner and outer sides of the pull ring are provided with anti-slip structure, which makes it easy to restore the fixing mechanism in the application scheme to the initial position, thereby facilitating the replacement of materials.

[0031] In the present invention, when it is necessary to fix and rotate the wear-resistant tube, refer to the attached Figure 2 and 3 , insert the wear-resistant tube into the fixing mechanism, when the wear-resistant tube abuts against the slide plate 9 and squeezes the slide plate 9, the slide plate 9 moves toward the mounting plate 4 and compresses the spring 2 19, refer to the attached Figure 4 When the clamping block 20 follows the sliding plate 9 to slide, the clamping block 20 and the protrusion 21 are released. Under the action of the spring 10, the inner clamping plate 15 slides downward through the cooperation of the sliding port 12 and the sliding rod 13, and cooperates with the inner clamping plate 27 to complete the pre-fixation of the wear-resistant pipe. At the same time, the outer clamping plate 16 and the outer clamping plate 28 are moved closer to each other to complete the clamping under the action of the telescopic rod 17 and the scissor rod 11, and move to the side away from the mounting plate 4. Therefore, the fixing mechanism can automatically complete the fixing and clamping function when the wear-resistant pipe is inserted, and can play an auxiliary role in the rotation processing of the wear-resistant pipe under the cooperation of the driving mechanism and the scissor support 2.

[0032] See attached Figure 2 As shown, a clamping mechanism is also provided between the outer clamping plate 1 6 and the outer clamping plate 2 8. The clamping mechanism of this scheme adopts a ratchet mechanical structure. When the outer clamping plate 1 6 moves downward, the ratchet bar 14 moves downward. Figure 5 In this perspective, the ratchet bar 14 moves to the right but cannot move to the left. Therefore, when the external extrusion force is applied, the fixing mechanism in the present application can strengthen the clamping of the wear-resistant pipe to avoid slipping during auxiliary rotation. When the material needs to be replaced, refer to the attached Figure 5 From the perspective of the embodiment of the present invention, the knob 26 is rotated counterclockwise, thereby driving the ratchet 22 to rotate counterclockwise through the rotating shaft 23, so that the ratchet 22 is separated from the ratchet bar 14, thereby releasing the engagement. Figure 5 and attached Figure 6 When the knob 26 is rotated counterclockwise, the clamping rod 28 is driven to rotate to the notch on the clamping ring 25. Under the action of the spring three 27, the clamping rod 28 is stuck in the notch, so that the ratchet 22 is separated from the ratchet bar 14 for a long time, so that it is convenient for the staff to replace the material.

[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A rotation auxiliary device for wear-resistant pipe processing, comprising a base (1), characterized in that: The base (1) is connected to a mounting plate (4) via a support rod (3); the mounting plate (4) is rotatably connected to the support rod (3); a driving mechanism for controlling the rotation of the mounting plate (4) is also provided on the support rod (3); a scissor support bracket (2) is also provided on the base (1); and the scissor support bracket (2) and the mounting plate (4) are arranged in a corresponding position; A fixing mechanism is provided on one side of the mounting plate (4) close to the scissor support bracket (2).

2. A rotation assist device for wear-resistant pipe processing according to claim 1, characterized in that: The fixing mechanism comprises an inner clamping mechanism and an outer clamping mechanism, and the inner clamping mechanism and the outer clamping mechanism are arranged in parallel with each other, the inner clamping mechanism comprises an inner clamping plate 1 (5) and an inner clamping plate 2 (7) arranged correspondingly from top to bottom, and the outer clamping mechanism also comprises an outer clamping plate 1 (6) and an outer clamping plate 2 (8) arranged correspondingly from top to bottom, the inner clamping plate 1 (5) and the inner clamping plate 2 (7) as well as the outer clamping plate 1 (6) and the outer clamping plate 2 (8) are connected by a spring 1 (10), the inner clamping plate 1 (5) and the outer clamping plate 1 (6) as well as the inner clamping plate 2 (7) and the outer clamping plate 2 (8) are connected by a telescopic rod (1 7), the inner plate 1 (5) and the outer plate 2 (8) as well as the inner plate 2 (7) and the outer plate 1 (6) are connected via a scissor rod (11), the side wall of the mounting plate (4) is provided with a vertically arranged sliding opening (12), and the side wall of the inner plate 1 (5) is fixedly provided with a sliding rod (13) matching the sliding opening (12), the inner plate 1 (5) and the mounting plate (4) are slidably connected via the sliding opening (12) and the sliding rod (13), the inner plate 2 (7) and the mounting plate (4) are fixedly connected, and the mounting plate (4) is also provided with a clamping mechanism for controlling the inner plate 1 (5).

3. A rotation assist device for wear-resistant pipe processing according to claim 2, characterized in that: The engaging mechanism comprises a clamping block (20) and a protrusion (21) matched therewith. A sliding groove (18) is also provided on the mounting plate (4), and a slide plate (9) is slidably connected in the sliding groove (18) via a second spring (19). The clamping block (20) is fixedly connected to the slide plate (9), and the protrusion (21) is fixedly connected to the first inner clamping plate (5).

4. A rotation assist device for wear-resistant pipe processing according to claim 2, characterized in that: A clamping mechanism is also provided between the outer clamp plate 1 (6) and the outer clamp plate 2 (8), and the clamping mechanism includes a ratchet bar (14) fixedly arranged on the side wall of the outer clamp plate 1 (6) and a ratchet (22) arranged on the side wall of the outer clamp plate 2 (8). A fixing frame (15) is provided on the side wall of the outer clamp plate 2 (8), and the ratchet (22) is rotatably arranged in the fixing frame (15) through a one-way bearing. An unlocking mechanism is also provided on the fixing frame (15).

5. A rotation auxiliary device for wear-resistant pipe processing according to claim 4, characterized in that: The unlocking mechanism comprises a rotating shaft (23) and a rotating button (26) slidably connected to the rotating shaft (23); the ratchet (22) is fixedly connected to the rotating shaft (23); a fixing ring (24) is sleeved on the rotating shaft (23); a one-way bearing is located between the fixing ring (24) and the rotating shaft (23); the rotating button (26) and the fixing ring (24) are connected via a spring three (27); a clamping rod (28) is provided on the side wall of the rotating button (26); a clamping ring (25) is provided at the connection between the rotating shaft (23) and the fixing frame (15); and a notch matching the clamping rod (28) is provided on the clamping ring (25).

6. A rotation assist device for wear-resistant pipe processing according to claim 2, characterized in that: Pull rings (16) are fixedly provided at the ends of the inner clamping plate 1 (5), the outer clamping plate 1 (6) and the outer clamping plate 2 (8).