Optical element blank bar cutting device

By designing the clamping structure of the support table and double-headed fixture, combined with the design of the lifting rod and the leaking window sink, the problems of manual feeding, unsafe cutting and incomplete chip cleaning in the cutting of optical component blank bars are solved, and the problem of manual feeding is achieved. Automation, precision cutting and efficient cleaning effects.

CN222155726UActive Publication Date: 2024-12-13FUZHOU ALPHA OPTICS CO LTD
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Patent Information

Application Number
CN202420918058.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-13
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing optical component blank bar material cutting technology has problems such as laborious manual feeding, unsafe cutting, impact on the quality of the cut joint and incomplete chip cleaning.

Method used

An optical element blank rod material cutting device including a support table, a cutting box, a first double-head fixture and a second double-head fixture is designed. The up and down movement of the cutting knife is controlled by a lifting rod, and the material is clamped with the double-head fixture and Cutting, set up leaking windows and sinks to achieve automatic cutting and cleaning.

Benefits of technology

It realizes labor-saving and safe cutting of materials, improves the accuracy of cut joints and the cleanliness of small sections of bars, and avoids the residue of flying materials and chips.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an optical element blank bar cutting device which comprises a supporting table and a cutting box, a cutting knife is arranged at the bottom of the cutting box, and a first double-head clamp and a second double-head clamp located at the front end of the first double-head clamp are arranged on the upper end face of the supporting table. A gap between the first double-end clamp and the second double-end clamp is a cutting position, a door-shaped frame is fixedly arranged at the top of the supporting table, a lifting rod is fixedly connected to the top of the door-shaped frame, the cutting box is located in the door-shaped frame, the top of the cutting box is fixedly connected with an output shaft of the lifting rod, and the cutting knife is located over the cutting position. The cutting device has the advantages that feeding is more labor-saving and safer, joint cutting is more accurate, discharging is more convenient after cutting, small sections of bars after cutting can be cleaned, and cleanliness of the small sections of bars is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of optical element cutting, in particular to a device for cutting optical element blank bars. Background Art

[0002] Optical parts, also known as optical elements, are the basic components of optical systems. Most optical parts play the role of imaging, such as lenses, prisms, reflectors, etc. In addition, there are some parts that play special roles in optical systems (such as light splitting, image transmission, filtering, etc.), such as gratings, filters, gratings for optical fiber parts, etc. Holographic lenses, gradient refractive index lenses, binary optical elements, etc. are new optical parts that have appeared in the past 10 to 20 years.

[0003] At present, the utility model with publication number CN209566351U proposes the cutting and forming of rod materials in optical parts, and provides a blank forming of optical parts with compact structure and automatic discharging. The cutting table includes a supporting part and a flipping part; the supporting part is provided with a receiving port adapted to the flipping part; a fixedly connected hinge shaft is provided on one side below the flipping part; the hinge shaft is movably connected to the frame; the material transfer mechanism includes gear one, gear two and a motor; the gear one is fixedly arranged on the hinge shaft; the motor is fixedly arranged on the frame and is located on one side of the hinge shaft; the gear two is fixedly connected to the rotating shaft of the motor; the gear two is meshed with gear one; the material receiving mechanism includes a material receiving seat and a linear drive mechanism; the utility model has the characteristics of compact structure and automatic discharging.

[0004] However, the above-mentioned prior art still has the following shortcomings when used: 1. The blank bar needs to be held manually and then fed in the direction of the cutting knife. This cutting method is laborious and unsafe; 2. When the blank bar is cut by hand, the part to be cut and detached is easy to twist when it is in a critical detachment state. When the twist occurs, it will affect the quality of the cut, and the part to be cut and detached is easy to fly out under the drive of the cutting knife, which is easy to damage the cut and detached part; 3. The chips on the detached part after cutting are sucked by suction. Due to the uneven suction force, there is a problem of incomplete cleaning.

[0005] To this end, the utility model provides an optical element blank bar material cutting device. Utility Model Content

[0006] In view of the shortcomings of the prior art, the purpose of the utility model is to provide an optical element blank bar cutting device to solve the problems raised in the above-mentioned background technology. The utility model has the advantages of labor-saving and safe loading, more precise cutting, and more convenient unloading after cutting. It also has the advantage of cleaning the small sections of bar after cutting, thereby improving the cleanliness of the small sections of bar.

[0007] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: an optical element blank bar cutting device, comprising a support table and a cutting box, a cutting knife is arranged at the bottom of the cutting box, a first double-headed clamp and a second double-headed clamp located at the front end of the first double-headed clamp are arranged on the upper end surface of the support table, a gap between the first double-headed clamp and the second double-headed clamp is a cutting position, a portal frame is fixedly arranged on the top of the support table, a lifting rod is fixedly connected to the top of the portal frame, the cutting box is located in the portal frame and its top is fixedly connected to the output shaft of the lifting rod, the cutting knife is located directly above the cutting position, a material leakage window is opened on the support table and is located below the second double-headed clamp, and a water tank is arranged below the support table and is located below the material leakage window.

[0008] Furthermore, the first double-head clamp includes a first vertical plate, a first transmission shaft, a first V-shaped clamp and a synchronous control group. The number of the first vertical plates is two and the bottom and the upper end surface of the support platform are welded together. A first transmission shaft is connected through one side of the first vertical plate. The first transmission shaft and the first vertical plate are slidably connected. The first transmission shafts on the two first vertical plates are coaxially arranged, and the first V-shaped clamps are welded to the opposite ends of the two first transmission shafts. The synchronous control group is connected to the two first vertical plates and is used to control the synchronous opposite and reverse sliding of the two first transmission shafts.

[0009] Furthermore, the second double-headed clamp includes a second vertical plate, a second transmission shaft and a second V-shaped clamp. There are two second vertical plates and the bottom and the upper end surface of the support platform are welded together. There are two second transmission shafts and they are slidably matched with the two second vertical plates respectively. The two second transmission shafts are coaxial and have second V-shaped clamps welded on the opposite ends. A linkage control component is arranged between the first double-headed clamp and the second double-headed clamp. Under the action of the linkage control component, the two first V-shaped clamps and the two second V-shaped clamps move synchronously with different amplitudes of opening and closing.

[0010] Furthermore, the linkage control component includes a connecting rod and a return spring. A support rod close to one end is welded to the outer side of the first vertical plate. One end of the connecting rod is hingedly connected to one end of the support rod and both sides thereof are rotatably and slidably connected to the first transmission shaft. A baffle located on the outer side of the second vertical plate is fixedly sleeved on the second transmission shaft. The return spring is sleeved on the second transmission shaft and located between the baffle and the second vertical plate. One end of the second transmission shaft is against one side of the connecting rod.

[0011] Furthermore, an adjusting shaft is screwed onto one end of the second transmission shaft, and one end of the adjusting shaft abuts against one side of the connecting rod.

[0012] Furthermore, the synchronous control group includes a driving shaft, a left thread sleeve and a right thread sleeve, the driving shaft passes through the two first vertical plates and is arranged to rotate, the away ends of the two first transmission shafts are welded with connecting arms, the left thread sleeve and the right thread sleeve are arranged on the driving shaft and are screwed together, and one end of the connecting arm on the two first transmission shafts is respectively welded to the left thread sleeve and the right thread sleeve.

[0013] Furthermore, a filter screen is provided in the water tank.

[0014] The beneficial effects of the utility model are as follows:

[0015] 1. The utility model clamps the blank bar material by arranging a first double-head clamp on the support platform, which is convenient for fixing the blank bar material. By arranging the cutting box into an up and down movement structure controlled by a lifting rod, the cutting of the blank bar material does not require manual feeding, which has the advantages of labor saving and safety.

[0016] 2. The utility model provides a first double-headed clamp and a second double-headed clamp to facilitate the separate clamping of the blank bar and the small section bar to be cut and separated, so that the small section bar to be cut and separated will not have the problem of twisting and dislocation when cutting at the critical state, thereby improving the accuracy of the cutting seam, and will not have the problem of flying material, which is safer.

[0017] 3. The utility model provides a material leakage window on the support platform to facilitate the falling of small sections of bar material after cutting, and then provides a water tank under the support platform so that the small sections of bar material can directly fall into the water tank. The impact force of the water body can effectively clean the chips on the small sections of bar material, thereby improving the cleanliness of the small sections of bar material. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of an optical element blank bar cutting device of the utility model;

[0019] Figure 2 Based Figure 1 The main view of

[0020] Figure 3 It is a schematic diagram of a material leakage window and a water tank of an optical element blank bar cutting device of the utility model;

[0021] Figure 4 for Figure 1 The enlarged schematic diagram of the part "a" in the middle;

[0022] In the figure: 1. support table; 2. cutting box; 3. first double-head clamp; 31. first vertical plate; 311. support rod; 32. first transmission shaft; 321. connecting arm; 33. first V-shaped clamp; 34. synchronous control group; 341. drive shaft; 342. left thread sleeve; 343. right thread sleeve; 4. second double-head clamp; 41. second vertical plate; 42. second transmission shaft; 421. baffle plate; 422. adjusting shaft; 43. second V-shaped clamp; 5. door frame; 6. leakage window; 7. linkage control part; 71. connecting rod; 72. reset spring; 8. lifting rod; 9. cutting knife; 101. sink; 1011. filter. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] See also Figures 1 to 4 The utility model provides a technical solution: an optical element blank bar cutting device, comprising a support table 1 and a cutting box 2, the bottom of the support table 1 is welded with legs, and a cutting knife 9 is arranged at the bottom of the cutting box 2. Specifically, a pulley transmission group is arranged in the cutting box 2, and then a driving motor is installed on the outside of the cutting box 2, and the driving motor is connected to the cutting knife 9 through the belt transmission group, and the cutting knife 9 is a disc knife.

[0025] In the present technical solution, the upper end surface of the support table 1 is provided with a first double-headed clamp 3 and a second double-headed clamp 4 located at the front end of the first double-headed clamp 3. The gap between the first double-headed clamp 3 and the second double-headed clamp 4 is the cutting position. The first double-headed clamp 3 is used to clamp the optical element blank bar, and the second double-headed clamp 4 is used to clamp the part that is detached after cutting. Therefore, when the second double-headed clamp 4 is controlled to be released after cutting, the small section of bar formed after cutting will fall off. This setting can improve the cutting accuracy and avoid the problem of small sections of bar flying out after cutting.

[0026] Specifically, the first double-head clamp 3 includes a first vertical plate 31, a first transmission shaft 32, a first V-shaped clamp 33 and a synchronous control group 34. There are two first vertical plates 31 and the bottom is welded to the upper end surface of the support platform 1. The two first vertical plates 31 are parallel. A first transmission shaft 32 is connected through one side of the first vertical plate 31. The first transmission shaft 32 and the first vertical plate 31 are slidably connected. One first vertical plate 31 corresponds to one first transmission shaft 32. The first transmission shafts 32 on the two first vertical plates 31 are coaxially arranged. The opposite ends of the two first transmission shafts 32 are welded with first V-shaped clamps 33. The synchronous control group 34 is connected to the two first vertical plates 31 and is used to control the synchronous opposite and reverse sliding of the two first transmission shafts 32. When the two first transmission shafts 32 move synchronously towards each other, the first V-shaped clamp 33 is used to clamp the blank bar.

[0027] The above-mentioned synchronous control group 34 includes a driving shaft 341, a left thread sleeve 342 and a right thread sleeve 343. The driving shaft 341 is a double-headed screw structure. The driving shaft 341 passes through the two first vertical plates 31 and is rotatably arranged. The driving shaft 341 is located below the first V-shaped clamping plate 33. The divergent ends of the two first transmission shafts 32 are welded with connecting arms 321. The left thread sleeve 342 and the right thread sleeve 343 are sleeved on the driving shaft 341 and are screwed together. The threads in the left thread sleeve 342 and the right thread sleeve 343 have opposite rotation directions. One end of the connecting arm 321 on the two first transmission shafts 32 is welded to the left thread sleeve 342 and the right thread sleeve 343 respectively. Therefore, when the driving shaft 341 is controlled to rotate, the two first transmission shafts 32 can be controlled to move synchronously.

[0028] In this embodiment, the second double-headed clamp 4 includes a second vertical plate 41, a second transmission shaft 42 and a second V-shaped clamp 43. The number of the second vertical plates 41 is two, and the bottom and the upper end surface of the support platform 1 are welded and connected. The two second vertical plates 41 are also arranged in parallel. The number of the second transmission shafts 42 is two, and they are respectively slidably matched with the two second vertical plates 41. The two second transmission shafts 42 are coaxial and have second V-shaped clamps 43 welded at the opposite ends. The two second V-shaped clamps 43 are used to clamp the parts that are detached after cutting. A linkage control component 7 is arranged between the first double-headed clamp 3 and the second double-headed clamp 4. Under the action of the linkage control component 7, the two first V-shaped clamps 33 and the two second V-shaped clamps 43 open and close synchronously with different amplitudes. That is to say, when the two first V-shaped clamps 33 are slightly loose, the two second V-shaped clamps 43 are in a greatly loosened state. This arrangement can save cost investment and improve the efficiency of material cutting after cutting.

[0029] The linkage control member 7 comprises a connecting rod 71 and a return spring 72. A support rod 311 near one end is welded on the outer side of the first vertical plate 31. One end of the connecting rod 71 is hingedly connected to one end of the support rod 311 and both sides thereof are connected to the first transmission shaft 32 for rotation and sliding. Specifically, a through hole can be provided on the outer peripheral wall of the first transmission shaft 32, a limit axis is welded in the through hole, and then a waist-shaped hole sleeved on the outside of the limit axis is provided on the rod body of the connecting rod 71. When the first transmission shaft 32 moves axially, the connecting rod 71 will swing passively. A baffle plate 421 located on the outer side of the second vertical plate 41 is fixedly sleeved on the second transmission shaft 42. The return spring 72 is sleeved on the second transmission shaft 42 and located between the baffle plate 421 and the second vertical plate 41. The function of the return spring 72 is to apply an elastic thrust to the second transmission shaft 42 for outward movement. One end of the second transmission shaft 42 is against one side of the connecting rod 71. When the connecting rod 71 swings inward, it will push the second transmission shaft 42 to slide inward.

[0030] A portal frame 5 is fixedly arranged on the top of the support platform 1, and a lifting rod 8 is fixedly connected to the top of the portal frame 5. The lifting rod 8 can be one of an oil cylinder, an air cylinder and an electric telescopic rod. The cutting box 2 is located in the portal frame 5 and its top is fixedly connected to the output shaft of the lifting rod 8. The cutting knife 9 is located directly above the cutting position. The cutting knife 9 can cut and process the bar material passing through the cutting position when it moves up and down. There is no need for manual feeding, which is safer and more labor-saving.

[0031] A material leakage window 6 is provided on the support table 1 below the second double-head clamp 4. When the small sections of rod material formed after the above cutting fall, they will pass through the material leakage window 6. A water tank 101 is provided below the support table 1 below the material leakage window 6. When the small sections of rod material fall into the water tank 101, the chips adsorbed on the rod material can be washed away by the impact of the water, thereby improving the cleanliness.

[0032] In this embodiment, an adjusting shaft 422 is screwed onto one end of the second transmission shaft 42, and an external hexagonal head is welded to the outer head of the adjusting shaft 422. One end of the adjusting shaft 422 is abutted against one side of the connecting rod 71. When the adjusting shaft 422 is controlled to rotate, the exposed length of the adjusting shaft 422 relative to the second transmission shaft 42 can be adjusted. This arrangement adjusts the extrusion pressure of the second V-shaped clamp 43 on a small section of the rod, and can also facilitate the processing of rods with different outer diameters.

[0033] In this embodiment, a filter screen 1011 is provided in the water tank 101. The filter screen 1011 has the function of preventing the cut small sections of the bar material from sinking to the bottom, making it easy to take out.

[0034] Working principle: 1. Preparation: Pour clean water into the water tank 101, control the cutting knife 9 to be at the highest point, and then manually control the driving shaft 341 to rotate. The left thread sleeve 342 and the right thread sleeve 343 will drive the two first transmission shafts 32 to move in the opposite direction, and the two first V-shaped clamps 33 will open slightly. When the two connecting rods 71 ​​swing outward, the two second V-shaped clamps 43 will open greatly under the push of the reset spring 72.

[0035] 2. Loading: Insert the blank bar of the optical element from one end between the two first V-shaped clamps 33, and then push the blank bar so that the part to be cut is located between the two second V-shaped clamps 43, and then control the driving shaft 341 to rotate in the opposite direction, the two first transmission shafts 32 move in opposite directions, and the two connecting rods 71 ​​swing in opposite directions. When the two first V-shaped clamps 33 clamp the bar, the connecting rod 71 pushes the second transmission shaft 42 so that the two second V-shaped clamps 43 clamp the part to be separated.

[0036] 3. Cutting: Start the cutting box 2, the cutting knife 9 rotates, and the lifting rod 8 is controlled to push, and the cutting knife 9 descends and enters the cutting position for cutting.

[0037] 4. Unloading: Control the cutting box 2 to withdraw, and then control the driving shaft 341 to rotate. At this time, the two first V-shaped clamps 33 are slightly loose, and the blank bar material will not fall, while the two second V-shaped clamps 43 are greatly opened, and the cut small sections of the bar material will directly fall into the water tank 101.

[0038] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An optical element blank bar cutting device, comprising a support table (1) and a cutting box (2), wherein a cutting knife (9) is provided at the bottom of the cutting box (2), characterized in that: The upper end surface of the support platform (1) is provided with a first double-headed clamp (3) and a second double-headed clamp (4) located at the front end of the first double-headed clamp (3); the gap between the first double-headed clamp (3) and the second double-headed clamp (4) is a cutting position; a portal frame (5) is fixedly provided on the top of the support platform (1); a lifting rod (8) is fixedly connected to the top of the portal frame (5); the cutting box (2) is located in the portal frame (5) and its top is fixedly connected to the output shaft of the lifting rod (8); the cutting knife (9) is located directly above the cutting position; a material leakage window (6) is opened on the support platform (1) and is located below the second double-headed clamp (4); and a water tank (101) is provided below the material leakage window (6) below the support platform (1).

2. The optical element blank bar cutting device according to claim 1, characterized in that: The first double-head clamp (3) comprises a first vertical plate (31), a first transmission shaft (32), a first V-shaped clamp (33) and a synchronous control group (34); the number of the first vertical plates (31) is two, and the bottom is welded to the upper end surface of the support platform (1); a first transmission shaft (32) is connected through one side of the first vertical plate (31); the first transmission shaft (32) and the first vertical plate (31) are slidably connected; the first transmission shafts (32) on the two first vertical plates (31) are coaxially arranged; the first V-shaped clamp (33) is welded to the opposite ends of the two first transmission shafts (32); the synchronous control group (34) is connected to the two first vertical plates (31) and is used to control the synchronous opposite and reverse sliding of the two first transmission shafts (32).

3. The optical element blank bar cutting device according to claim 2, characterized in that: The second double-headed clamp (4) comprises a second vertical plate (41), a second transmission shaft (42) and a second V-shaped clamp (43); the number of the second vertical plates (41) is two and the bottom is welded to the upper end surface of the support platform (1); the number of the second transmission shafts (42) is two and they are respectively slidably matched with the two second vertical plates (41); the two second transmission shafts (42) are coaxial and the opposite ends are welded with the second V-shaped clamp (43); a linkage control component (7) is provided between the first double-headed clamp (3) and the second double-headed clamp (4); under the action of the linkage control component (7), the two first V-shaped clamps (33) and the two second V-shaped clamps (43) are synchronously opened and closed with different amplitudes.

4. The optical element blank bar cutting device according to claim 3, characterized in that: The linkage control component (7) comprises a connecting rod (71) and a return spring (72); a support rod (311) close to one end is welded on the outer side of the first vertical plate (31); one end of the connecting rod (71) is hingedly connected to one end of the support rod (311) and both sides thereof are rotatably and slidably connected to the first transmission shaft (32); a baffle plate (421) located on the outer side of the second vertical plate (41) is fixedly sleeved on the second transmission shaft (42); the return spring (72) is sleeved on the second transmission shaft (42) and is located between the baffle plate (421) and the second vertical plate (41); one end of the second transmission shaft (42) is against one side of the connecting rod (71).

5. The optical element blank bar cutting device according to claim 4, characterized in that: An adjusting shaft (422) is screwed onto one end of the second transmission shaft (42), and one end of the adjusting shaft (422) abuts against one side of the connecting rod (71).

6. The optical element blank bar cutting device according to claim 2, characterized in that: The synchronous control group (34) comprises a driving shaft (341), a left thread sleeve (342) and a right thread sleeve (343); the driving shaft (341) passes through the two first vertical plates (31) and is rotatably arranged; the two first transmission shafts (32) have their diverging ends welded with connecting arms (321); the left thread sleeve (342) and the right thread sleeve (343) are sleeved on the driving shaft (341) and are screwed together; one end of the connecting arm (321) on the two first transmission shafts (32) is respectively welded to the left thread sleeve (342) and the right thread sleeve (343).

7. The optical element blank bar cutting device according to claim 1, characterized in that: A filter screen (1011) is arranged in the water tank (101).