Immersion roller production device
By designing the inner support structure and limiting device, the problem of stable nip limit of multiple rollers in vulcanization treatment is solved, and the stable placement of multiple groups of rollers and the effectiveness of vulcanization treatment is achieved.
Patent Information
- Application Number
- CN202420714500.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-09
AI Technical Summary
The existing immersion roller production device is difficult to ensure the stable nip limit between multiple roller bodies during vulcanization treatment, resulting in unstable vulcanization processing.
An immersion roller production device including a vulcanizing furnace, an outer frame, a chassis and an inner support structure is designed. The inner support structure consists of a pallet main body, a support chassis, a limit structure and a push rod, which is realized through the embedding groove and a movable opening. Stable limits and fine adjustments of multiple sets of rollers.
The stable support and limit fixation of multiple roller bodies is achieved, ensuring the stability and efficiency of vulcanization treatment.
Smart Images

Figure CN222156290U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of immersion rollers, in particular to an immersion roller production device. Background Art
[0002] When the cold rolled alloy steel strip or steel wire is hot-dip coated, the steel strip or steel wire is passed through a molten metal alloy aqueduct at about 230-650° C. The aqueduct is provided with one or more immersed rollers to support the cold rolled alloy steel strip or steel wire.
[0003] When the immersed roller is produced and processed, it is necessary to place the entire rubber-coated immersed roller in a vulcanizing furnace for vulcanization treatment. The temperature of the vulcanizing furnace is 137-138°C, the pressure of the vulcanization treatment is 2.8kg, and the vulcanization treatment time is 14-15h. When the existing vulcanizing furnace vulcanizes the immersed roller, the immersed roller is directly placed on the grid therein, or it is sent into the furnace for vulcanization treatment through an external tray structure and a feeding mechanism. There is a problem that multiple rollers cannot be stably supported and placed well. Some tray structures or grid structures use clamping structures to limit and fix the immersed rollers when supporting and placing them. However, since multiple rollers are mostly placed side by side, it is difficult to ensure stable clamping and limiting between the multiple rollers, which affects the vulcanization processing.
[0004] Therefore, the utility model proposes an immersion roller production device. Utility Model Content
[0005] In view of the defects in the prior art, the utility model provides an immersion roller production device, which can solve:
[0006] The existing immersed roller production device has the problem that it cannot stably support and place multiple rollers, and it is difficult to ensure the stable clamping and limiting of the multiple rollers.
[0007] In order to solve the above technical problems, the utility model proposes the following technical solutions:
[0008] An immersion roller production device comprises a fixedly connected vulcanization furnace and an outer frame and a bottom frame on the outer side thereof, a feeding mechanism is fixedly connected between the outer frame and the bottom frame, a reaction chamber is provided inside the vulcanization furnace, an inner supporting structure is embedded inside the reaction chamber, the inner supporting structure comprises a fixedly connected pallet body and a supporting bottom plate, a plurality of groups of embedding grooves are fixedly provided on the surface of the pallet body, movable openings are fixedly provided on the top surfaces of the embedding grooves, a limiting structure is embedded on the surface of the supporting bottom plate, a side seat is fixedly connected to the inner side of the pallet body, a push rod is fixedly connected to the inner side of the side seat, and a contact plate is fixedly connected to the outer end of the push rod.
[0009] Furthermore, the limiting structure penetrates the movable opening and is embedded in the embedding groove at the same time. The limiting structure includes a limiting frame and a limiting layer that are fixedly connected. The bottom layer is fixedly connected to both sides of the outer side of the limiting frame.
[0010] Furthermore, the tray body is in a rectangular shape, with the top and two sides of the front being open.
[0011] Furthermore, two sets of side seats and push rods are matched and arranged. The side seats are trapezoidal in shape as a whole and are arranged vertically in contact with the inner wall of the tray body. The push rods are arranged as spring sleeve rods.
[0012] Furthermore, the embedding groove is opened in the form of a longitudinal rectangular groove, and the movable opening is opened in the form of a strip longitudinally along the surface of the embedding groove.
[0013] Furthermore, a plurality of groups of limiting structures are arranged side by side corresponding to the embedding grooves.
[0014] Furthermore, the limiting frame is configured as a metal frame in an inverted "T" shape, and the limiting layer is configured to protrude in an arc shape along both sides of the top of the limiting frame. The limiting layer is configured as a hard rubber layer, and the bottom layer is configured in an arc shape and is located below the limiting layer.
[0015] It can be seen from the above technical solution that the beneficial effects of the utility model are:
[0016] 1. The tray body cooperates with the push rod to facilitate the centralized placement of the external rollers and the subsequent limiting processing.
[0017] 2. The embedded groove cooperates with the movable opening on its surface to facilitate the installation and fixation of the limiting structure on the surface of the pallet body, and the setting of the movable opening facilitates the fine adjustment of the limiting structure according to the limiting fixation of the external roller body.
[0018] 3. The limiting frame is set as a supporting structure, and cooperates with the limiting layer and the bottom layer on its outer side to achieve the effect of contact limiting of multiple groups of rollers placed side by side. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.
[0020] Figure 1 It is a front view of the overall structure of the utility model;
[0021] Figure 2 This is a front view of the inner supporting structure connection in the utility model;
[0022] Figure 3 For the utility model Figure 2 A magnified view of the structure at center;
[0023] Figure 4 For the utility model Figure 2 Enlarged view of the structure at point B in the middle.
[0024] Reference numerals:
[0025] 1. Vulcanizing furnace; 2. Reaction chamber; 3. Inner supporting structure; 4. External frame; 5. Feeding mechanism; 6. Base frame; 7. Tray body; 8. Support chassis; 9. Limiting structure; 10. Embedded groove; 11. Limiting frame; 12. Movable opening; 13. Limiting layer; 14. Bottom layer; 15. Side seat; 16. Push rod; 17. Contact plate. DETAILED DESCRIPTION
[0026] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.
[0027] See also Figure 1-4 As shown, an immersion roller production device includes a fixedly connected vulcanization furnace 1 and an outer frame 4 and a bottom frame 6 on the outer side thereof, a feeding mechanism 5 is fixedly connected between the outer frame 4 and the bottom frame 6, a reaction chamber 2 is provided inside the vulcanization furnace 1, and an inner supporting structure 3 is embedded inside the reaction chamber 2. When the device is in use, multiple groups of external immersion rollers are placed between the limiting structures 9, and then the push rod 16 pushes the outermost roller body to simultaneously apply force to the multiple groups of roller bodies on the tray body 7 for clamping and limiting, and the limiting structures 9 between the multiple groups of roller bodies are adaptively adjusted along the range of the movable opening 12 under the force state to ensure the contact and limiting with the roller body surface, and the immersion rollers can be vulcanized after being placed.
[0028] In the embodiment of the utility model, the internal supporting structure 3 includes a fixedly connected pallet body 7 and a supporting chassis 8, a plurality of groups of embedding grooves 10 are fixedly provided on the surface of the pallet body 7, a movable opening 12 is fixedly provided on the top surface of the embedding groove 10, a limiting structure 9 is embedded on the surface of the supporting chassis 8, a side seat 15 is fixedly connected to the inner side of the pallet body 7, a push rod 16 is fixedly connected to the inside of the side seat 15, a contact plate 17 is fixedly connected to the outer end of the push rod 16, the limiting structure 9 simultaneously passes through the movable opening 12 and is embedded in the embedding groove 10, the limiting structure 9 includes a fixedly connected limiting frame 11 and a limiting layer 13, the outer sides of the limiting frame 11 are fixedly connected with a bottom layer 14, the pallet body 7 is rectangular, the top and the front sides are open, the side seat 15 and the push rod 16 are matched with two groups, the side seat 15 is a trapezoidal seat as a whole, and is vertically attached to the inner wall of the pallet body 7, the push rod 16 is set as a spring sleeve rod, and the effect of facilitating the centralized placement of the external roller body and the subsequent limiting treatment is achieved through the cooperation of the pallet body 7 with the push rod 16.
[0029] The embedding groove 10 is opened in the form of a longitudinal rectangular groove, and the movable opening 12 is opened in the form of a strip longitudinally along the surface of the embedding groove 10. The embedding groove 10 cooperates with the movable opening 12 opened on its surface to facilitate the installation and fixation of the limiting structure 9 on the surface of the pallet body 7. The setting of the movable opening 12 facilitates the fine-tuning of the limiting structure 9 according to the limiting fixation of the external roller body.
[0030] There are multiple groups of limiting structures 9 corresponding to the embedded grooves 10 arranged side by side, and the external roller body is placed between the multiple groups of limiting structures 9. At this time, the push rod 16 limits and fixes the centrally placed roller body from the two sides of the tray body 7, and the roller body is subjected to force and the external force is applied to the limiting structure 9 at the same time. Each group of limiting structures 9 can better contact with the surface of the roller body within the limited range of the movable opening 12, thereby ensuring the limiting fixation of the roller body.
[0031] The limiting frame 11 is configured as a metal frame in an inverted "T" shape, and the limiting layer 13 is configured along both sides of the top of the limiting frame 11 in an arc-shaped protrusion. The limiting layer 13 is configured as a hard rubber layer, and the bottom layer 14 is configured in an arc shape and is located below the limiting layer 13. The limiting frame 11 is configured as a supporting structure, and cooperates with the limiting layer 13 and the bottom layer 14 on its outer side to achieve the effect of contact limiting of multiple groups of rollers placed side by side.
[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.
Claims
1. An immersion roller production device, comprising a fixedly connected vulcanizing furnace (1) and an outer frame (4) and a bottom frame (6) outside the vulcanizing furnace, a feeding mechanism (5) is fixedly connected between the outer frame (4) and the bottom frame (6), a reaction chamber (2) is provided inside the vulcanizing furnace (1), and is characterized in that: An internal supporting structure (3) is embedded in the reaction chamber (2), and the internal supporting structure (3) comprises a tray body (7) and a supporting chassis (8) which are fixedly connected. A plurality of embedding grooves (10) are fixedly provided on the surface of the tray body (7), and a movable opening (12) is fixedly provided on the top surface of the embedding groove (10). A limiting structure (9) is embedded in the surface of the supporting chassis (8), and a side seat (15) is fixedly connected to the inner side of the tray body (7), and a push rod (16) is fixedly connected to the inner side of the side seat (15), and a contact plate (17) is fixedly connected to the outer end of the push rod (16).
2. The immersion roller production device according to claim 1, characterized in that: The limiting structure (9) simultaneously penetrates the movable opening (12) and is embedded in the embedding groove (10). The limiting structure (9) comprises a fixedly connected limiting frame (11) and a limiting layer (13). The bottom layer (14) is fixedly connected to both sides of the outer side of the limiting frame (11).
3. The immersion roller production device according to claim 1, characterized in that: The tray body (7) is in a rectangular shape, with the top and two sides of the front being open.
4. The immersion roller production device according to claim 1, characterized in that: The side seat (15) and the push rod (16) are matched and arranged in two groups. The side seat (15) is a trapezoidal seat body that is vertically attached to the inner wall of the tray body (7). The push rod (16) is arranged as a spring sleeve rod.
5. The immersion roller production device according to claim 1, characterized in that: The embedding groove (10) is opened in the form of a longitudinal rectangular groove, and the movable opening (12) is opened in the form of a strip along the surface of the embedding groove (10).
6. The immersion roller production device according to claim 2, characterized in that: The limiting structures (9) are arranged in multiple groups in parallel corresponding to the embedding grooves (10).
7. The immersion roller production device according to claim 2, characterized in that: The limiting frame (11) is configured as a metal frame and is configured in an inverted "T" shape, while the limiting layer (13) is configured along both sides of the top of the limiting frame (11) and is configured to protrude outward in an arc shape. The limiting layer (13) is configured as a hard rubber layer, and the bottom layer (14) is configured in an arc shape and is located below the limiting layer (13).
