Burr processor for plastic box production

By designing a plastic box burr processor with adjustable electric heating knives and automatic detection system, the problems of dust dispersion and specification differences caused by traditional grinding methods are solved, and efficient and safe burr treatment is achieved.

CN222156322UActive Publication Date: 2024-12-13CHANGSHU ZHENGTIAN PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202420934295.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-13
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

During the production process of plastic boxes, traditional grinding and burr removal methods can easily cause dust to scatter, and the practicality of handling plastic boxes of different specifications is poor.

Method used

A burr handler including an adjustable electric heater is designed. Through components such as motors, linear motors, electric telescopic rods and hydraulic rods, the position of the electric heater and the height of the plastic box are automatically adjusted. Combined with industrial camera inspection, it ensures accurate processing and collection of burr. .

Benefits of technology

Effectively prevent dust from dissipating, improve the efficiency and safety of burrs for plastic boxes of different specifications, and ensure the accuracy and safety of the processing process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222156322U_ABST
Patent Text Reader

Abstract

The utility model discloses a burr processor for plastic box production, which relates to the technical field of plastic boxes and comprises a table body and an adjusting unit. A top frame is arranged on the top face of the table body, a controller is fixed to the front side face of the table body, and a detection unit is arranged on the side face of the top frame; the adjusting unit comprises a motor, a support, linear motors, an electric telescopic rod and a tool apron, the motor is fixed to the top face of the top frame, an output shaft of the motor is connected with the top face of the support, the linear motors are fixed to the two sides of the interior of the support, the electric telescopic rod is installed on the bottom face of a rotor base of each linear motor, and the bottom end of each electric telescopic rod is connected with the middle of the top face of the tool apron; the plastic box production line further comprises an electric heating knife and a burr processor for plastic box production, the adjustable electric heating knife can be used for processing burrs at the connector according to different specifications of the plastic boxes so as to meet the use requirements of the plastic boxes of different specifications, and therefore the problem that dust is prone to scattering when the burrs are removed through traditional polishing can be solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic boxes, in particular to a burr processor for producing plastic boxes. Background Art

[0002] Plastic boxes are transparent folding boxes, cylinders, lid boxes, hand bags, hanging cards and other related plastic products made of PVC / PET / PP / PS and other materials. They can achieve UV offset printing, silk screen printing, hot stamping / silver, frosting and other printing effects. Plastic boxes have the characteristics of increasing user experience, permanent and durable packaging, moisture-proof, waterproof, high toughness, strong transportation safety performance, and improving product grade. After the production of plastic boxes is completed, burrs are prone to appear at the interfaces. Traditionally, most of them are processed with grinders, which easily causes dust to scatter and affect people's physical safety. In addition, the practicability of processing burrs for plastic boxes of different specifications is poor. For this reason, we propose a burr processor for plastic box production. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a burr processor for the production of plastic boxes. An adjustable electric hot knife can be used to process the burrs at the interface according to the different specifications of the plastic boxes to meet the use of plastic boxes of different specifications. This can prevent the problem of dust scattering easily caused by traditional grinding to remove burrs, and can effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a burr processor for producing plastic boxes, comprising a platform and an adjustment unit;

[0005] Platform: A top frame is provided on the top surface, a controller is fixed on the front side of the platform, and a detection unit is provided on the side of the top frame;

[0006] Adjustment unit: comprising a motor, a bracket, a linear motor, an electric telescopic rod and a knife seat, wherein the motor is fixed to the top surface of the top frame, the output shaft of the motor is connected to the top surface of the bracket, the linear motor is fixed on both sides of the inside of the bracket, the electric telescopic rod is installed on the bottom surface of the linear motor mover seat, and the bottom end of the electric telescopic rod is connected to the middle of the top surface of the knife seat;

[0007] It also includes an electric heating knife, which is installed inside the knife seat. The input ends of the electric heating knife, motor, linear motor and electric telescopic rod are electrically connected to the output end of the controller, and the input end of the controller is electrically connected to the output end of the external power supply.

[0008] The electric hot knife is installed inside the knife holder, and the linear motor and the electric telescopic rod are started to adjust the position of the electric hot knife. Then the motor is started to drive the two electric hot knives to rotate to process the burrs at the sealing of the plastic box to prevent the problem of dust scattering that is prone to traditional grinding.

[0009] Furthermore, the adjustment unit also includes a bracket, a hydraulic rod, a pressure plate and an electric push rod. The hydraulic rod is fixed to the bottom surface of the platform, the top end of the hydraulic rod is connected to the middle part of the bottom surface of the bracket, hydraulic rods are installed in the grooves on the left and right sides of the bracket, the outer end of the hydraulic rod is connected to the middle part of the inner side surface of the pressure plate, the input ends of the hydraulic rod and the electric push rod are electrically connected to the output end of the controller, the hydraulic rod is started to make the pressure plate fix plastic boxes of different specifications, and the electric push rod can adjust the height of the plastic box to facilitate subsequent burr processing.

[0010] Furthermore, the adjustment unit also includes an anti-slip strip and an anti-slip pad, the anti-slip strip is bonded to the top surface of the bracket, and the anti-slip pad is bonded to the outer side of the pressure plate. The bonded anti-slip strip and the anti-slip pad can increase the firmness of the plastic box.

[0011] Furthermore, the detection unit includes a main industrial camera, a frame, an adjustment block, a screw and a secondary industrial camera, the screw is installed on the outer side of the top frame, the screw is threadedly connected to the screw hole on the surface of the adjustment block, the adjustment block is slidably connected to the adjustment groove on the side of the top frame, the inner end of the adjustment block is fixed with a frame, the main industrial camera is placed inside the frame, there are two secondary industrial cameras and they are respectively fixed on the front and rear sides of the top frame, the input ends of the main industrial camera and the secondary industrial camera are electrically connected to the output end of the controller, the screw is rotated to adjust the height of the main industrial camera, and the specifications of the plastic box can be detected in conjunction with the secondary industrial camera, thereby automatically adjusting the position of the electric hot knife to prevent the burr processing from being offset, thereby improving the efficiency of the burr processing.

[0012] Furthermore, it also includes a base frame, a leakage trough and a waste box. There are two base frames and they are fixed on the bottom surface of the table body on the left and right sides respectively. Waste boxes are placed inside the two base frames. The leakage trough is opened on the top surface of the table body. The burrs that fall off the knife pass through the leakage trough and enter the waste box for collection, so as to facilitate unified processing by personnel.

[0013] Furthermore, it also includes a fixing groove and a fixing block, wherein the fixing groove is opened on the side of the base frame, and the fixing block is fixed on the side of the waste box. The fixing block is correspondingly engaged with the fixing groove, and the fixing block cooperates with the fixing groove to facilitate fixing the waste box.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the burr processor for producing plastic boxes has the following advantages:

[0015] 1. Start the linear motor and the electric telescopic rod to adjust the position of the electric hot knife, then start the motor to drive the two electric hot knives to rotate to process the burrs at the sealing of the plastic box to prevent the problem of dust scattering that is prone to occur during traditional grinding.

[0016] 2. The hydraulic rod is used to fix the plastic boxes of different specifications on the pressing plate, while the electric push rod can adjust the height of the plastic box to facilitate the subsequent burr treatment, and the bonded anti-slip strip and anti-slip pad can increase the firmness of the plastic box fixation.

[0017] 3. The height of the main industrial camera can be adjusted by turning the screw, and the specifications of the plastic box can be detected by cooperating with the auxiliary industrial camera, so as to automatically adjust the position of the electric hot knife to prevent the burr treatment from being offset, thereby improving the efficiency of burr treatment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the detection unit of the utility model;

[0020] Figure 3 It is a partial enlarged structural schematic diagram of point A of the utility model.

[0021] In the figure: 1 body, 2 adjustment unit, 21 motor, 22 bracket, 23 linear motor, 24 electric telescopic rod, 25 knife holder, 26 bracket, 27 hydraulic rod, 28 pressure plate, 29 electric push rod, 210 anti-skid strip, 211 anti-skid pad, 3 detection unit, 31 main industrial camera, 32 frame, 33 adjustment block, 34 screw, 35 auxiliary industrial camera, 4 top frame, 5 electric hot knife, 6 bottom frame, 7 leakage trough, 8 waste box, 9 fixed trough, 10 fixed block, 11 controller. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-3 ,This embodiment provides a technical solution: a burr processor for plastic box production, comprising a platform 1 and an adjustment unit 2;

[0024] Table body 1: A top frame 4 is provided on the top surface, a controller 11 is fixed on the front side of the table body 1, a detection unit 3 is provided on the side of the top frame 4, and the detection unit 3 includes a main industrial camera 31, a frame 32, an adjustment block 33, a screw 34 and an auxiliary industrial camera 35. The screw 34 is installed on the outer side of the top frame 4, and the screw 34 is threadedly connected with the screw hole on the surface of the adjustment block 33. The adjustment block 33 is slidably connected with the adjustment groove on the side of the top frame 4. The inner end of the adjustment block 33 is fixed with the frame 32, and the main industrial camera 31 is placed inside the frame 32. There are two auxiliary industrial cameras 35 and they are respectively fixed on the front and rear sides of the top frame 4. The input ends of the main industrial camera 31 and the auxiliary industrial camera 35 are electrically connected to the output end of the controller 11. The screw 34 is rotated to adjust the height of the main industrial camera 31, and the auxiliary industrial camera 35 can be used to detect the specifications of the plastic box, thereby automatically adjusting the position of the electric hot knife 5 to prevent the burr processing from being offset, thereby improving the efficiency of the burr processing;

[0025] Adjustment unit 2: includes a motor 21, a bracket 22, a linear motor 23, an electric telescopic rod 24 and a knife seat 25. The motor 21 is fixed to the top surface of the top frame 4. The output shaft of the motor 21 is connected to the top surface of the bracket 22. Linear motors 23 are fixed on both sides of the inside of the bracket 22. The bottom surface of the linear motor 23 mover seat is installed with an electric telescopic rod 24. The bottom end of the electric telescopic rod 24 is connected to the middle of the top surface of the knife seat 25. The adjustment unit 2 also includes a bracket 26, a hydraulic rod 27, a pressure plate 28 and an electric push rod 29. The hydraulic rod 27 is fixed to the bottom surface of the platform 1. The top of the hydraulic rod 27 is connected to the middle of the bottom surface of the bracket 26. The left and right sides of the bracket 26 A hydraulic rod 27 is installed in each groove, and the outer end of the hydraulic rod 27 is connected to the middle of the inner side of the pressing plate 28. The input ends of the hydraulic rod 27 and the electric push rod 29 are electrically connected to the output end of the controller 11. The hydraulic rod 27 is started to make the pressing plate 28 fix plastic boxes of different specifications, and the electric push rod 29 can adjust the height of the plastic box to facilitate the subsequent burr treatment. The adjustment unit 2 also includes an anti-slip strip 210 and an anti-slip pad 211. The anti-slip strip 210 is bonded to the top surface of the bracket 26, and the anti-slip pad 211 is bonded to the outer side of the pressing plate 28. The bonded anti-slip strip 210 and the anti-slip pad 211 can increase the firmness of the plastic box fixation;

[0026] The electric heating knife 5 is also included, and the electric heating knife 5 is installed inside the knife seat 25. The input ends of the electric heating knife 5, the motor 21, the linear motor 23 and the electric telescopic rod 24 are electrically connected to the output end of the controller 11. The input end of the controller 11 is electrically connected to the output end of the external power supply. The electric heating knife 5 is installed inside the knife seat 25. The linear motor 23 and the electric telescopic rod 24 are started to adjust the position of the electric heating knife 5. Then the motor 21 is started to drive the two electric heating knives 5 to rotate to process the burrs at the sealing of the plastic box to prevent the problem of dust scattering that is easy to occur in traditional grinding. It includes a base frame 6, a leakage trough 7 and a waste box 8. There are two base frames 6, which are fixed on the bottom surface of the platform body 1 on the left and right. Waste boxes 8 are placed inside the two base frames 6. The leakage trough 7 is opened on the top surface of the platform body 1. The burrs that fall off the knife pass through the leakage trough 7 and enter the waste box 8 for collection, so as to facilitate unified processing by personnel. It also includes a fixed groove 9 and a fixed block 10. The fixed groove 9 is opened on the side of the base frame 6, and the fixed block 10 is fixed on the side of the waste box 8. The fixed block 10 is correspondingly connected with the fixed groove 9, and the fixed block 10 cooperates with the fixed groove 9 to fix the waste box 8 conveniently.

[0027] The working principle of the burr processor for plastic box production provided by the utility model is as follows: first, the plastic box is buckled on the top surface of the bracket 26, the hydraulic rod 27 is started to make the pressure plate 28 fix the plastic boxes of different specifications, and the electric push rod 29 can adjust the height of the plastic box, the adhesive anti-slip strip 210 cooperates with the anti-slip pad 211 to increase the firmness of the plastic box fixation, and then the electric hot knife 5 is installed inside the knife seat 25, the screw 34 is rotated to adjust the height of the main industrial camera 31, and the auxiliary industrial camera 35 can cooperate to adjust the specifications of the plastic box. Detection is performed to automatically start the linear motor 23 and the electric telescopic rod 24 to adjust the position of the electric hot knife 5. The starting motor 21 drives the two electric hot knives 5 to rotate to process the burrs at the sealing of the plastic box to prevent the problem of dust scattering that is easily caused by traditional grinding. The main industrial camera 31 and the auxiliary industrial camera 35 are set to detect the plastic box in real time to prevent the burr treatment from being offset, thereby improving the efficiency of the burr treatment. The burrs that have fallen off are collected inside the knife waste box 8 through the leakage trough 7 to facilitate unified treatment by personnel.

[0028] It is worth noting that the controller 11 disclosed in the above embodiment uses the model S7-200, the electric telescopic rod 24 and the electric push rod 29 can be freely configured according to the actual application scenario, and it is recommended to use the electric telescopic rod of model YHT523, the main industrial camera 31 and the auxiliary industrial camera 35 can use the industrial camera of model GX2500-C, and the electric hot knife 5 can use the electric hot knife of model HS-10A. The controller 11 controls the motor 21, the linear motor 23, the electric telescopic rod 24, the electric push rod 29, the hydraulic rod 27, the main industrial camera 31, the auxiliary industrial camera 35 and the electric hot knife 5 to work using the commonly used methods in the prior art.

[0029] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A burr processor for plastic box production, characterized by: It comprises a platform (1) and an adjustment unit (2); Platform (1): a top frame (4) is provided on the top surface, a controller (11) is fixed on the front side of the platform (1), and a detection unit (3) is provided on the side of the top frame (4); The adjustment unit (2) comprises a motor (21), a bracket (22), a linear motor (23), an electric telescopic rod (24) and a knife seat (25), wherein the motor (21) is fixed on the top surface of the top frame (4), the output shaft of the motor (21) is connected to the top surface of the bracket (22), the linear motor (23) is fixed on both sides of the inside of the bracket (22), the electric telescopic rod (24) is installed on the bottom surface of the moving part seat of the linear motor (23), and the bottom end of the electric telescopic rod (24) is connected to the middle of the top surface of the knife seat (25); The invention further comprises an electric heating knife (5), wherein the electric heating knife (5) is installed inside the knife seat (25), and the input ends of the electric heating knife (5), the motor (21), the linear motor (23) and the electric telescopic rod (24) are electrically connected to the output end of the controller (11), and the input end of the controller (11) is electrically connected to the output end of an external power supply.

2. The burr processor for plastic box production according to claim 1, characterized in that: The adjustment unit (2) also includes a bracket (26), a hydraulic rod (27), a pressure plate (28) and an electric push rod (29); the hydraulic rod (27) is fixed to the bottom surface of the platform (1); the top end of the hydraulic rod (27) is connected to the middle of the bottom surface of the bracket (26); hydraulic rods (27) are installed in grooves on both sides of the bracket (26); the outer end of the hydraulic rod (27) is connected to the middle of the inner side surface of the pressure plate (28); the input ends of the hydraulic rod (27) and the electric push rod (29) are electrically connected to the output end of the controller (11).

3. The burr processor for plastic box production according to claim 2, characterized in that: The adjustment unit (2) further comprises an anti-slip strip (210) and an anti-slip pad (211), wherein the anti-slip strip (210) is bonded to the top surface of the bracket (26), and the anti-slip pad (211) is bonded to the outer side surface of the pressure plate (28).

4. The burr processor for plastic box production according to claim 1, characterized in that: The detection unit (3) comprises a main industrial camera (31), a frame (32), an adjustment block (33), a screw (34) and an auxiliary industrial camera (35); the screw (34) is mounted on the outer side of the top frame (4); the screw (34) is threadedly connected to a screw hole on the surface of the adjustment block (33); the adjustment block (33) is slidably connected to an adjustment groove on the side of the top frame (4); the inner end of the adjustment block (33) is fixed with the frame (32); the main industrial camera (31) is placed inside the frame (32); there are two auxiliary industrial cameras (35) which are respectively fixed to the front and rear sides of the top frame (4); the input ends of the main industrial camera (31) and the auxiliary industrial camera (35) are electrically connected to the output end of the controller (11).

5. The burr processor for plastic box production according to claim 1, characterized in that: It also includes a base frame (6), a material leakage trough (7) and a waste box (8), wherein the base frames (6) are provided with two and are fixed on the bottom surface of the platform (1) on the left and right sides respectively, and waste boxes (8) are placed inside the two base frames (6), and the material leakage trough (7) is opened on the top surface of the platform (1).

6. The burr processor for plastic box production according to claim 1, characterized in that: It also comprises a fixing groove (9) and a fixing block (10), wherein the fixing groove (9) is provided on the side of the base frame (6), and the fixing block (10) is fixed on the side of the waste box (8), and the fixing block (10) is correspondingly engaged with the fixing groove (9).