PE pipe cooling device

By combining the design of cooling box, nozzle and shunt chamber in the PE tube cooling device, all-round cooling of PE tube is achieved, solving the problem of uneven cooling in the prior art, and the combination of tooth plate and stepper motor is achieved through the combination of tooth plate and stepper motor , adapts to pipe extruders of different heights, improving cooling efficiency and operational convenience.

CN222156579UActive Publication Date: 2024-12-13HONGZE NEW MATERIAL TECH (QINGHAI) CO LTD
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Patent Information

Application Number
CN202420141523.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-19
Publication Date
2024-12-13
Estimated Expiration
2034-01-19

AI Technical Summary

Technical Problem

The cooling method of existing PE pipe cooling devices is uneven, resulting in a high temperature on the lower surface of the pipe and affecting the quality.

Method used

A PE pipe cooling device is designed, including a combination of a cooling box, a second through hole, a nozzle and a shunt chamber. The cooling water is pumped into the shunt chamber through a water pump and sprayed through the nozzle to achieve all-round cooling of the pipe and through the teeth. The combination of plates, stepper motors and driving gears can adjust the height of the support table to suit different pipe extruders.

Benefits of technology

Improves uniformity and comprehensiveness of pipe cooling and simplifies the scope of use and operation of the device.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a PE pipe cooling device which comprises a device body, a supporting table is arranged above the device body, a cooling box is arranged on the surface of the top of the supporting table, a second through hole is formed in the surface of the cooling box in a penetrating mode, and a flow dividing cavity is formed between the cooling box and the second through hole. Nozzles are installed around the inner wall of the second through hole, a water pump is installed on the surface of the top of the cooling box, and the output end of the water pump is in through connection with the cooling box through a pipeline. According to the cooling device, the cooling box, the second through hole, the nozzle and the flow dividing cavity are matched for use, so that the pipeline can be conveniently and comprehensively cooled, the pipeline penetrates through the second through hole when being extruded from the interior of the extruder, then the water pump is started, cooling water is pumped into the flow dividing cavity under the action of the water pump, and then the cooling water is sprayed out through the nozzle; and therefore, all parts of the surface of the pipeline are sprayed, the pipeline is cooled in all directions, and the cooling uniformity and comprehensiveness of the pipeline are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of PE processing, in particular to a PE pipe cooling device. Background Art

[0002] In recent years, polyethylene pipes (PE pipes) have developed rapidly in my country. Due to their excellent performance, their market share has begun to lead other plastic water pipe materials. PE pipes have the advantages of long service life, good corrosion resistance, convenient construction, excellent flexibility, good scratch resistance, etc. In addition, their excellent cost performance makes them stand out from various water pipes. In just a few years, they have developed very rapidly and are widely used.

[0003] In the process of producing PE pipes, after the PE pipes are formed by injection molding and extrusion, the pipes need to be quickly cooled and shaped to avoid deformation of the pipes, which will affect the appearance and cause quality problems. The existing pipe cooling methods are to spray from the upper surface of the pipe through a spray head, and the spray area of ​​the spray head is limited. Since the upper surface of the pipe is within the spray range of the spray head, the upper surface temperature of the pipe is relatively low. Since the lower surface of the pipe exceeds the spray range of the spray head, the lower surface temperature of the pipe is relatively high, and the cooling is uneven, which seriously affects the quality of the pipe.

[0004] Therefore, it is necessary to provide a PE pipe cooling device to solve the above technical problems. Utility Model Content

[0005] The utility model provides a PE pipe cooling device, which solves the problems in the background technology.

[0006] In order to solve the above technical problems, the utility model provides a PE pipe cooling device, including a device body, a support platform is arranged above the device body, a cooling box is arranged on the top surface of the support platform, a second through hole is opened through the surface of the cooling box, a diversion cavity is opened between the cooling box and the second through hole, a nozzle is installed around the inner wall of the second through hole, a water pump is installed on the top surface of the cooling box, and the output end of the water pump is connected to the cooling box through a pipeline.

[0007] Preferably, a toothed plate is vertically mounted on the bottom surface of the support platform, a strip hole is penetrated through the top surface of the device body, a stepper motor is mounted on the bottom end of the device body, a driving gear is arranged at the output end of the stepper motor, and the driving gear is meshed with the toothed plate.

[0008] Preferably, a processing box is provided on the top surface of the support platform at one side of the cooling box, a first through hole is penetrated through the surface of the processing box, and a water-absorbing sponge is provided on the inner wall of the first through hole.

[0009] Preferably, a reflow cover is provided on the top surface of the support platform outside the cooling box, and a flow guide pipe is provided through the outer surface of the reflow cover.

[0010] Preferably, a limiting rod is vertically installed at the bottom end of the support platform, and a limiting hole is penetrated through the top surface of the device body, and the limiting hole is slidably plugged into the limiting rod.

[0011] Preferably, a supporting leg is provided at the bottom end of the device body, and a plurality of supporting legs are provided, and the plurality of supporting legs are installed at equal distances at the four corners of the bottom end of the device body, and a pulley is installed at the bottom end of the support platform.

[0012] Preferably, a controller is installed on the outer surface of the device body.

[0013] Compared with the related art, the PE pipe cooling device provided by the utility model has the following beneficial effects:

[0014] 1. Compared with the prior art, this PE pipe cooling device facilitates all-round cooling of the pipe by setting a cooling box, a second through hole, a nozzle (the nozzle is mounted around the inner wall of the second through hole), and a diversion chamber. When the pipe is extruded from the extruder, it passes through the second through hole, and then the water pump is started. Then, under the action of the water pump, cooling water is pumped into the diversion chamber, and then sprayed out through the nozzle, so that the spray is sprayed on various parts of the pipe surface, thereby cooling the pipe in all directions and improving the uniformity and comprehensiveness of its cooling.

[0015] 2. Compared with the prior art, this PE pipe cooling device facilitates the adjustment of the height of the support table by setting the coordinated use of a tooth plate, a stepper motor, and a driving gear, so that the device body can be adapted to the use of pipe extruders of different heights. When adjusting, the stepper motor is started, and then the stepper motor drives the tooth plate to move up and down through the driving gear, thereby completing the height adjustment of the support table. This method is simple to operate and is convenient for the use range of the device body. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic diagram of the structure of a PE pipe cooling device provided by the utility model;

[0017] Figure 2 A schematic diagram of the internal structure of a PE pipe cooling device provided by the utility model;

[0018] Figure 3 A schematic diagram of the structure of a reflux hood of a PE pipe cooling device provided by the utility model;

[0019] Figure 4 This is a schematic diagram of the second through hole structure of a PE pipe cooling device provided by the utility model.

[0020] Numbers in the figure:

[0021] 1. Device body; 2. Support platform; 3. Processing box; 4. First through hole; 5. Water pump; 6. Cooling box; 7. Second through hole; 8. Reflux cover; 9. Guide pipe; 10. Pulley; 11. Support leg; 12. Controller; 13. Water-absorbing sponge; 14. Diversion chamber; 15. Nozzle; 16. Stepper motor; 17. Driving gear; 18. Tooth plate. DETAILED DESCRIPTION

[0022] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0023] First embodiment

[0024] Please refer to Figure 1-4 A PE pipe cooling device comprises a device body 1, a support platform 2 is arranged above the device body 1, a cooling box 6 is arranged on the top surface of the support platform 2, a second through hole 7 is opened through the surface of the cooling box 6, a diversion cavity 14 is opened between the cooling box 6 and the second through hole 7, a nozzle 15 is installed around the inner wall of the second through hole 7, a water pump 5 is installed on the top surface of the cooling box 6, and the output end of the water pump 5 is connected with the cooling box 6 through a pipeline.

[0025] By setting up the cooling box 6, the second through hole 7, the nozzle 15 (the nozzle 15 is installed around the inner wall of the second through hole 7), and the diversion chamber 14, it is convenient to cool the pipeline in all directions, so that when the pipeline is extruded from the inside of the extruder, it passes through the second through hole 7, and then the water pump 5 is started. Then, under the action of the water pump 5, the cooling water is pumped into the inside of the diversion chamber 14, and then sprayed out through the nozzle 15, so that the spray is sprayed on various parts of the pipeline surface, thereby cooling the pipeline in all directions and improving the uniformity and comprehensiveness of its cooling.

[0026] The working principle of a PE pipe cooling device provided by the utility model is as follows:

[0027] This PE pipe cooling device allows the pipe to pass through the second through hole 7 when it is extruded from the extruder, and then the water pump 5 is started. Then, under the action of the water pump 5, the cooling water is pumped into the diversion chamber 14, and then sprayed out through the nozzle 15, so that the spray is sprayed on various parts of the pipe surface, thereby cooling the pipe in all directions and improving the uniformity and comprehensiveness of its cooling. By setting the tooth plate 18, the stepping motor 16, and the driving gear 17 for coordinated use, it is convenient to adjust the height of the support platform 2, so that the device body 1 can be adapted to the use of pipe extruders of different heights. When adjusting, the stepping motor 16 is started, and then the stepping motor 16 drives the tooth plate 18 to move up and down through the driving gear 17, thereby completing the height adjustment of the support platform 2. This method is simple to operate and is convenient for the use range of the device body 1.

[0028] Compared with the related art, the PE pipe cooling device provided by the utility model has the following beneficial effects:

[0029] By setting the cooling box 6, the second through hole 7, the nozzle 15 (the nozzle 15 is mounted around the inner wall of the second through hole 7), and the diversion chamber 14, it is convenient to cool the pipeline in all directions, so that when the pipeline is extruded from the inside of the extruder, it passes through the second through hole 7, and then the water pump 5 is started. Then, under the action of the water pump 5, the cooling water is pumped into the inside of the diversion chamber 14, and then sprayed out through the nozzle 15, so that the spray is sprayed on various parts of the pipeline surface, so that the pipeline is cooled in all directions, and the uniformity and comprehensiveness of its cooling are improved. By setting the tooth plate 18, the stepping motor 16, and the driving gear 17, it is convenient to adjust the height of the support platform 2, so that the device body 1 can be adapted to the use of pipeline extruders of different heights. When adjusting, the stepping motor 16 is started, and then the stepping motor 16 drives the tooth plate 18 to move up and down through the driving gear 17, so as to complete the height adjustment of the support platform 2. This method is simple to operate and convenient for the use range of the device body 1.

[0030] Second embodiment

[0031] Please refer to Figure 1-4 Based on the PE pipe cooling device provided by the first embodiment of the present application, the second embodiment of the present application provides another PE pipe cooling device. The second embodiment is only a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.

[0032] Specifically, the difference of a PE pipe cooling device provided in the second embodiment of the present application is that a tooth plate 18 is vertically installed on the bottom surface of the support platform 2, a strip hole is penetrated through the top surface of the device body 1, and a stepper motor 16 is installed at the bottom end of the inside of the device body 1, and a driving gear 17 is provided at the output end of the stepper motor 16, and the driving gear 17 is meshed with the tooth plate 18. By setting the tooth plate 18, the stepper motor 16, and the driving gear 17, it is convenient to adjust the height of the support platform 2, so that the device body 1 can be adapted to the use of pipe extruders of different heights, so that when adjusting, the stepper motor 16 is started, and then the stepper motor 16 drives the tooth plate 18 to move up and down through the driving gear 17, thereby completing the height adjustment of the support platform 2. This method is simple to operate and is convenient for the use range of the device body 1.

[0033] By adopting this technical solution, a processing box 3 is provided on the top surface of the support platform 2 on one side of the cooling box 6, and a first through hole 4 is opened through the surface of the processing box 3. A water-absorbing sponge 13 is provided on the inner wall of the first through hole 4. By setting the processing box 3, the first through hole 4 and the water-absorbing sponge 13 for coordinated use, after the pipeline is cooled, the water pipe enters the first through hole 4, and then the water-absorbing sponge 13 absorbs the water stains adsorbed on the surface, thereby facilitating subsequent processing of the pipeline.

[0034] By adopting this technical solution, a return hood 8 is provided on the top surface of the support platform 2, which is located outside the cooling box 6. A guide pipe 9 is provided on the outer surface of the return hood 8. By providing the return hood 8 and the guide pipe 9, the cooling water falls into the return hood 8 after being discharged from the inside of the cooling box 6, and then is discharged through the guide pipe 9, thereby collecting the cooling water.

[0035] By adopting this technical solution, a limit rod is vertically installed at the bottom end of the support platform 2, and a limit hole is opened through the top surface of the device body 1. The limit hole is slidably connected with the limit rod. By setting the limit rod and the limit hole, the stability of the up and down movement of the support platform 2 is easily improved.

[0036] According to this technical solution, a supporting leg 11 is provided at the bottom of the device body 1, and a plurality of supporting legs 11 are provided, and the plurality of supporting legs 11 are installed at equal distances at the four corners of the bottom of the device body 1. A pulley 10 is installed at the bottom of the support platform 2. By providing the supporting legs 11, the support of the device body 1 is facilitated, thereby ensuring the stability of the device body 1 during operation.

[0037] With this technical solution, a controller 12 is installed on the outer surface of the device body 1. By setting up the controller 12, it is convenient to control the electrical components inside the device body 1. The control circuit of the controller 12 can be realized by simple programming by technicians in this field. It is common knowledge in this field and is only used without modification. Therefore, the control method and circuit connection will not be described in detail.

[0038] It should be noted that all kinds of components used in this application document are standard parts and can be purchased on the market. The specific connection methods of each part adopt conventional means such as mature bolts, rivets and welding in the existing technology. Machinery, parts and electrical equipment all adopt conventional models in the existing technology. Circuit connections adopt conventional connection methods in the existing technology. Electrical equipment are connected to an external safe power supply, and no specific description is given here.

[0039] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A PE pipe cooling device, comprising a device body (1), characterized in that: A support platform (2) is arranged above the device body (1), a cooling box (6) is arranged on the top surface of the support platform (2), a second through hole (7) is opened through the surface of the cooling box (6), a diversion chamber (14) is opened between the cooling box (6) and the second through hole (7), a nozzle (15) is installed around the inner wall of the second through hole (7), a water pump (5) is installed on the top surface of the cooling box (6), the output end of the water pump (5) is connected to the cooling box (6) through a pipeline, a tooth plate (18) is vertically installed on the bottom surface of the support platform (2), a strip hole is opened through the top surface of the device body (1), a stepping motor (16) is installed at the bottom end of the device body (1), a driving gear (17) is arranged at the output end of the stepping motor (16), and the driving gear (17) is meshed with the tooth plate (18).

2. A PE pipe cooling device according to claim 1, characterized in that: A processing box (3) is arranged on the top surface of the support platform (2) and located on one side of the cooling box (6). A first through hole (4) is opened through the surface of the processing box (3), and a water-absorbing sponge (13) is arranged on the inner wall of the first through hole (4).

3. A PE pipe cooling device according to claim 1, characterized in that: A reflow cover (8) is arranged on the top surface of the support platform (2) and located outside the cooling box (6), and a flow guide pipe (9) is arranged through the outer surface of the reflow cover (8).

4. A PE pipe cooling device according to claim 1, characterized in that: A limiting rod is vertically mounted at the bottom end of the support platform (2), and a limiting hole is formed through the top surface of the device body (1), and the limiting hole is slidably plugged into the limiting rod.

5. A PE pipe cooling device according to claim 1, characterized in that: A supporting leg (11) is provided at the bottom end of the device body (1), and a plurality of supporting legs (11) are provided, and the plurality of supporting legs (11) are installed at equal distances at four corners of the bottom end of the device body (1), and a pulley (10) is installed at the bottom end of the support platform (2).

6. A PE pipe cooling device according to claim 1, characterized in that: A controller (12) is installed on the outer surface of the device body (1).