Segmented mold adjusting device
Through the direct connection between the movable mold rod and the cylinder rod and the design of the opening and closing mechanism, combined with the limit switch and the oil coupling mechanism, the difficulty and stability of the movable mold adjustment device when replacing the movable mold is solved, and more efficient action is achieved Stability and ease of replacement.
Patent Information
- Application Number
- CN202323405443.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-13
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-12-13
AI Technical Summary
The existing movable mold adjustment device requires the removal of screws and semi-couplings when replacing the movable mold, which is time-consuming and labor-intensive, and the guide structure is unevenly under the force and poor stability.
The movable mold rod is directly connected to the cylinder rod, and the opening and closing mechanism is installed on the outer wall of the movable mold rod. The mold and the movable mold rod are locked and unlocked by the connecting flange, reducing the connection components, improving driving stability, and passing through the limit switch and oil coupling mechanism optimizes movement and maintenance.
The movement stability of the active mold adjustment device is improved, the difficulty of replacing the active mold is reduced, the independent mould and replacement convenience of the mold are enhanced, and the stability of the drive and the accuracy of movement are ensured.
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Figure CN222156749U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tire vulcanization equipment, in particular to an adjustable mold adjusting device. Background Art
[0002] The tire flexible mold is a tire molding and vulcanization equipment, which can meet the complex pattern shape and precision requirements of the tire. In the radial tire vulcanizer, the flexible mold adjustment device is mostly installed on the top, which is fastened to the top of the upper vulcanization chamber by screws. The function of the vulcanizer flexible mold adjustment device is to cooperate with mechanical actions under the control of the PLC program and use the oil cylinder to provide pressure to manipulate the flexible block on the tire flexible mold to achieve opening and closing actions. Then, during the disassembly, assembly and replacement of the flexible mold, the flexible mold adjustment device is connected or separated from the flexible mold through manual or mechanical semi-automatic or automatic forms, and the flexible mold is converted between the loose position and the locked position.
[0003] The current flexible mold adjustment device is limited by the flexible mold structure. The connecting plate and the flexible mold are mostly connected by screws. The synchronous movement of the flexible mold device after being connected to the mold is only transmitted by the screws, and the synchronization is poor and the stability is low. When replacing the flexible mold, it is necessary to remove the screws and remove the connecting plate and the half coupling to separate the mold, which is time-consuming and labor-intensive. At the same time, the flexible mold device mostly uses an external guide rod with a guide sleeve to achieve guidance during the movement of the flexible mold rod. The guide structure has few force points, resulting in uneven force and poor stability.
[0004] Therefore, how to improve the movement stability of the flexible mold adjusting device and reduce the difficulty of replacing the flexible mold is a problem that technical personnel in this field need to solve urgently. Utility Model Content
[0005] In view of this, an object of the present invention is to provide an adjustable mold adjusting device to improve the movement stability of the adjustable mold adjusting device and reduce the difficulty of replacing the adjustable mold.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A flexible mold adjustment device, comprising:
[0008] The flexible die rod is connected with the cylinder rod of the oil cylinder;
[0009] An opening and closing mechanism is sleeved on the outer wall of the active mold rod, and in the circumferential direction of the active mold rod, the opening and closing mechanism is locked and matched with the active mold rod;
[0010] The connecting flange is used to connect the mold and the flexible mold rod. One end of the flexible mold rod is embedded in the connecting flange and locked with the inner wall of the connecting flange. When the flexible mold rod rotates along its circumference by a first angle, the flexible mold rod is unlocked from the connecting flange.
[0011] Preferably, in the above-mentioned active mold adjustment device, one end of the active mold rod that cooperates with the connecting flange has an alternating concave and convex structure in the circumferential direction, and the inner wall of the connecting flange also has an alternating concave and convex structure, and the raised portion on the active mold rod is inserted into the recessed portion on the connecting flange to unlock the active mold rod and the connecting flange.
[0012] Preferably, in the above-mentioned active mold adjusting device, six said protrusions are evenly arranged on the circumference of the outer wall of the active mold rod, and the distance between two adjacent said protrusions is equal to that of a single said protrusion, and the first angle is 30°.
[0013] Preferably, the above-mentioned active mold adjustment device further includes a fixing frame, the oil cylinder is supported and fixed by the fixing frame, and the fixing frame is fixedly connected to the upper steam chamber by screws.
[0014] Preferably, in the above-mentioned flexible mold adjustment device, a guide groove is provided on the outer wall of the flexible mold rod, and a guide rod extending into the guide groove is fixedly provided on the fixing frame.
[0015] Preferably, in the above-mentioned active die adjustment device, key slots are provided at the contact positions between the active die rod and the opening and closing mechanism, and the opening and closing mechanism and the active die rod are rotationally locked by a key.
[0016] Preferably, the above-mentioned active mold adjustment device also includes a limit switch, which includes a bracket and an upper limit portion and a lower limit portion arranged on the bracket, and the upper limit portion and the lower limit portion are locked at intervals at any position on the bracket to limit the upper and lower limit positions of the cylinder rod.
[0017] Preferably, in the above-mentioned movable mold adjustment device, the bracket is provided with a groove between the upper limit portion and the lower limit portion, and a limit rod extending into the groove is fixedly provided on the cylinder rod, or,
[0018] The upper limit portion and the lower limit portion are position sensors, and an induction ring for detection by the position sensor is arranged on the cylinder rod.
[0019] Preferably, the above-mentioned flexible mold adjusting device further includes an oil receiving mechanism, which includes an oil receiving pot and an oil receiving bracket, and the oil receiving pot is provided with an oil receiving hole to receive and store the leaked oil.
[0020] Preferably, in the above-mentioned flexible mold adjustment device, the connecting flange is fixedly connected to the mold by screws.
[0021] It can be seen from the above technical scheme that the flexible mold adjustment device provided by the utility model comprises an flexible mold rod, an opening and closing mechanism and a connecting flange, wherein the flexible mold rod is directly connected to the cylinder rod of the oil cylinder so that the oil cylinder can directly drive the flexible mold rod to avoid the instability existing in indirect driving, and the opening and closing mechanism is sleeved on the outer wall of the flexible mold rod, and at the same time, in the circumferential direction of the flexible mold rod, the opening and closing mechanism and the flexible mold rod are locked and matched. It should be noted that, here it specifically refers to that the flexible mold rod can withstand the torque of the opening and closing mechanism in the circumferential direction of the flexible mold rod, so as to apply a rotational action to the flexible mold rod through the opening and closing mechanism, which can be realized by slot hole matching, welding or clamping, and the connecting flange is used to connect the mold and the flexible mold rod, specifically, its opposite sides are respectively connected to the mold and the flexible mold rod. The mold rod is connected, and one end of the active mold rod is embedded in the connecting flange and is locked with the inner wall of the connecting flange, so that the active mold rod can drive the connecting flange and the mold on the other side to move, and the locking connection between the active mold rod and the connecting flange here can be achieved by the interference fit of the inner wall. At the same time, when the active mold rod is rotated by a first angle along its circumferential direction, the locking fit between the active mold rod and the connecting flange is unlocked, so that the mold can move independently for replacement and other operations. In the above-mentioned active mold adjustment device, since the active mold rod is directly driven by the cylinder rod, the movement process of the active mold rod is more stable. At the same time, the active mold rod and the connecting flange are locked and unlocked by rotation, which reduces the connecting parts and improves the convenience of unlocking the active mold rod and the connecting flange. The flexible mold adjusting device provided by the utility model directly connects the flexible mold rod with the cylinder rod of the oil cylinder, so that the oil cylinder rod can directly drive the flexible mold rod to ensure the driving stability. At the same time, one end of the flexible mold rod is locked and connected with the inner wall of the connecting flange to drive the connecting flange and the mold on the other side to move. The locking connection is set to abut interference fit, so that the flexible mold rod and the connecting flange can be unlocked when the flexible mold rod is rotated along its circumferential direction by a first angle, so that the replacement of the mold and the connecting flange is convenient and efficient, and the rotation drive of the flexible mold rod is performed by the opening and closing mechanism, which is sleeved on the outer wall of the flexible mold rod and locked with the flexible mold rod in the circumferential direction of the flexible mold rod. The operator can realize the rotation of the flexible mold rod by driving the opening and closing mechanism, and then conveniently perform the locking and unlocking actions of the flexible mold rod and the connecting flange. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 A schematic diagram of the structure of the flexible mold adjustment device provided in the embodiment of the utility model;
[0024] Figure 2 A schematic diagram of the structure of the flexible mold rod provided in the embodiment of the utility model;
[0025] Figure 3 for Figure 2 A top view of
[0026] Figure 4 A schematic diagram of the cross-sectional structure of a connecting flange provided in an embodiment of the utility model;
[0027] Figure 5 for Figure 4 A top view of
[0028] Figure 6 A schematic diagram of the connection between the opening and closing mechanism and the flexible mold rod provided in an embodiment of the utility model;
[0029] Figure 7 A schematic diagram of the limit switch structure provided by an embodiment of the utility model;
[0030] Figure 8 A schematic diagram of the structure of the oil receiving mechanism provided in the embodiment of the utility model;
[0031] Among them, 10-active mold rod; 110-protrusion; 20-oil cylinder; 210-oil cylinder rod; 30-opening and closing mechanism; 40-connecting flange; 410-recessed part; 50-fixed frame; 60-keyway; 70-limit switch; 710-bracket; 720-upper limit part; 730-lower limit part; 80-oil receiving mechanism; 810-oil receiving pot; 820-oil receiving bracket. DETAILED DESCRIPTION
[0032] The core of the utility model is to disclose an active mold adjusting device to improve the movement stability of the active mold adjusting device and reduce the difficulty of replacing the active mold.
[0033] In order to make the technical personnel in this field better understand the present invention, the embodiments of the present invention are described below with reference to the accompanying drawings. In addition, the embodiments shown below do not limit the contents of the utility model described in the claims. In addition, the entire contents of the structures represented by the following embodiments are not limited to those necessary for the solutions of the utility model described in the claims.
[0034] like Figure 1 As shown, the flexible mold adjustment device provided by the embodiment of the utility model comprises a flexible mold rod 10, an opening and closing mechanism 30 and a connecting flange 40, wherein the flexible mold rod 10 is directly connected to the cylinder rod 210 of the oil cylinder 20, so that the oil cylinder 20 can directly drive the flexible mold rod 10 to avoid the instability existing in indirect driving, and the opening and closing mechanism 30 is sleeved on the outer wall of the flexible mold rod 10, and at the same time, in the circumferential direction of the flexible mold rod 10, the opening and closing mechanism 30 and the flexible mold rod 10 are locked and matched. It should be noted that, here specifically refers to that the flexible mold rod 10 can withstand the torque of the opening and closing mechanism 30 in the circumferential direction of the flexible mold rod 10, so as to apply a rotational action to the flexible mold rod 10 through the opening and closing mechanism 30, which can be realized by slot hole matching, welding or clamping, and the connecting flange 40 is used to connect the mold and the flexible mold rod 10, specifically, its opposite sides are respectively connected to the mold and the flexible mold rod 10. The mold rod 10 is connected, and one end of the active mold rod 10 is embedded in the connecting flange 40 and is locked with the inner wall of the connecting flange 40, so that the active mold rod 10 can drive the connecting flange 40 and the mold on the other side to move, and the locking connection between the active mold rod 10 and the connecting flange 40 here can be achieved by the interference fit of the inner wall. At the same time, when the active mold rod 10 is rotated by a first angle along its circumferential direction, the locking fit between the active mold rod 10 and the connecting flange 40 is unlocked, so that the mold can move independently for replacement and other operations. In the above-mentioned active mold adjustment device, since the active mold rod 10 is directly driven by the cylinder rod 210, the movement process of the active mold rod 10 is more stable. At the same time, the active mold rod 10 and the connecting flange 40 are locked and unlocked by rotation, which reduces the connecting components and improves the convenience of unlocking the active mold rod 10 and the connecting flange 40.
[0035] The flexible mold adjustment device provided by the embodiment of the utility model directly connects the flexible mold rod 10 with the cylinder rod 210 of the oil cylinder 20, so that the cylinder rod 210 can directly drive the flexible mold rod 10 to ensure the stability of the driving. At the same time, one end of the flexible mold rod 10 is locked and connected to the inner wall of the connecting flange 40 to drive the connecting flange 40 and the mold on the other side to move. The locking connection is set to abut interference fit, so that the flexible mold rod 10 can be unlocked from the connecting flange 40 when it rotates along its circumferential direction by a first angle, so that the replacement of the mold and the connecting flange 40 is convenient and efficient, and the rotation drive of the flexible mold rod 10 is performed by the opening and closing mechanism 30, which is sleeved on the outer wall of the flexible mold rod 10 and locked with the flexible mold rod 10 in the circumferential direction of the flexible mold rod 10. The operator can realize the rotation of the flexible mold rod 10 by driving the opening and closing mechanism 30, and then conveniently perform the locking and unlocking actions of the flexible mold rod 10 and the connecting flange 40.
[0036] Furthermore, if Figure 2-5 As shown, in a preferred embodiment of the present invention, one end of the active mold rod 10 that cooperates with the connecting flange 40 has an alternating concave and convex structure in the circumferential direction, and correspondingly, the inner wall of the connecting flange 40 also has an alternating concave and convex structure. When one end of the active mold rod 10 is embedded in the connecting flange 40 and installed, when the raised portion 110 on the active mold rod 10 is butted against the raised portion 110 on the connecting flange 40, the active mold rod 10 and the connecting flange 40 are in contact due to the interference fit of the two raised portions 110. The flange 40 is locked, and the active mold rod 10 can move synchronously with the connecting flange 40. When the active mold rod 10 rotates a certain angle in the circumferential direction, the raised portion 110 on the active mold rod 10 rotates to a position corresponding to the recessed portion 410 on the connecting flange 40. At this time, the raised portion 110 on the active mold rod 10 and the recessed portion 410 on the connecting flange 40 are loosely matched, and the active mold rod 10 and the connecting flange 40 are unlocked, so that the connecting flange 40 can move independently.
[0037] Further, on the basis of the above embodiment, it is preferred that six protrusions 110 are evenly arranged on the outer wall of the flexible mold rod 10 in the circumferential direction. Here, the uniform arrangement of the six protrusions 110 means that the central angle corresponding to the area of each protrusion 110 is the same, and the spacing between two adjacent protrusions 110 is equal to that of a single protrusion 110, that is, the flexible mold rod 10 is divided into twelve equal parts in the circumferential direction, and the central angle corresponding to each protrusion 110 is 30°, and the central angle corresponding to the area between two adjacent protrusions 110 is also 30°. Correspondingly, the wall surface of the connection flange 40 and the flexible mold rod 10 is also divided into twelve equal parts and the concave and convex parts are alternately arranged. At this time, the first angle is 30°.
[0038] It should be noted that the number of protrusions 110 on the flexible mold rod 10 can be designed to be other numbers. It is only necessary to design the connecting flange 40 to be a corresponding structure and select the corresponding first angle to achieve locking and unlocking of the flexible mold rod 10 and the connecting flange 40.
[0039] Furthermore, in a specific embodiment of the utility model, a fixing frame 50 is provided for stably supporting the oil cylinder 20. The fixing frame 50 is arranged on one side of the active mold rod 10 or around the active mold rod 10, and the fixing frame 50 is fixedly connected to the upper steam chamber by screws.
[0040] Furthermore, in a specific embodiment of the present invention, a guide groove is also provided on the outer wall of the active mold rod 10, and correspondingly, a guide rod extending into the guide groove is fixedly provided on the fixed frame 50, that is, the guide rod is a stable guide reference, and the guide groove is a recessed area on the active mold rod 10, which can be regarded as the active mold rod 10 itself as a guide structure, making it more stable during movement.
[0041] Furthermore, if Figure 2 and Figure 6 As shown, in a preferred embodiment of the utility model, key slots 60 are provided at the contact positions of the active mold rod 10 and the opening and closing mechanism 30, and the positions of the key slots 60 correspond to each other, so that the opening and closing mechanism 30 and the active mold rod 10 can achieve rotational locking cooperation through a key, so that the torque applied to the opening and closing mechanism 30 can be smoothly transmitted to the active mold rod 10 through the key.
[0042] It should be noted that the opening and closing mechanism 30 may be driven manually, by a motor, or by a combination of manual and motor drive.
[0043] In order to further optimize the above technical solution, Figure 1 and Figure 7 As shown, a limit switch 70 is also provided in the active mold adjustment device provided in the embodiment of the utility model. The limit switch 70 includes a bracket 710 and an upper limit portion 720 and a lower limit portion 730 arranged on the bracket 710, wherein the upper limit portion 720 and the lower limit portion 730 are arranged at intervals, and they can respectively move along the bracket 710 and lock at any position arranged on the bracket 710 to limit the upper and lower limit positions of the cylinder rod 210, thereby making the opening and closing positions of the active mold more precise, thereby protecting both the active mold and the cylinder 20 and increasing the service life of the active mold and the cylinder 20.
[0044] Further, on the basis of the above-mentioned embodiment, the limiting structure of the limit switch 70 for the cylinder rod 210 can be that the bracket 710 is provided with a groove between the upper limit portion 720 and the lower limit portion 730, and the cylinder rod 210 is fixedly provided with a limiting rod extending into the groove, when the limiting rod moves along the groove to the upper limit portion 720 and the lower limit portion 730, it will be blocked by the upper limit portion 720 and the lower limit portion 730 to be limited; and the limiting structure of the limit switch 70 for the cylinder rod 210 can also be that the upper limit portion 720 and the lower limit portion 730 are both position sensors, and the cylinder rod 210 is provided with an induction ring for detection by the position sensor, when the upper limit portion 720 and the lower limit portion 730 detect the induction ring, it means that the cylinder rod 210 moves to the position of the upper limit portion 720 or the lower limit portion 730, and then the feedback controller is used to stop the drive of the cylinder 20, thereby realizing the limiting requirement of the cylinder rod 210.
[0045] Furthermore, if Figure 1 and Figure 8 As shown, in a specific embodiment of the utility model, the flexible mold adjustment device also includes an oil receiving mechanism 80, and the oil receiving mechanism 80 specifically includes an oil receiving pot 810 and an oil receiving bracket 820. The oil receiving pot 810 is provided with an oil receiving hole. Oil dripping during daily maintenance or operation will be diverted to the oil receiving hole and then stored in the oil receiving pot 810 to prevent the oil from contaminating the surrounding components and affecting the tire quality.
[0046] Furthermore, in the flexible mold adjustment device provided in the embodiment of the utility model, the connecting flange 40 is fixedly connected to the mold by screws.
[0047] The terms "first", "second", "left side" and "right side" in the specification and claims of the utility model and the above drawings are used to distinguish different objects, rather than to describe a specific order. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but may include steps or units that are not listed.
[0048] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A flexible mold adjustment device, characterized in that: include: The movable mold rod (10) is connected to the cylinder rod (210) of the cylinder (20); An opening and closing mechanism (30) is sleeved on the outer wall of the active mold rod (10), and in the circumferential direction of the active mold rod (10), the opening and closing mechanism (30) and the active mold rod (10) are locked and matched; A connecting flange (40) is used to connect the mold and the flexible mold rod (10), one end of the flexible mold rod (10) is embedded in the connecting flange (40) and locked with the inner wall of the connecting flange (40), and when the flexible mold rod (10) rotates along its circumferential direction by a first angle, the flexible mold rod (10) is unlocked from the connecting flange (40).
2. The flexible mold adjustment device according to claim 1, characterized in that: One end of the flexible mold rod (10) that cooperates with the connecting flange (40) has an alternating concave and convex structure in the circumferential direction, and the inner wall of the connecting flange (40) also has an alternating concave and convex structure. The raised portion (110) on the flexible mold rod (10) is inserted into the recessed portion (410) on the connecting flange (40) to unlock the flexible mold rod (10) and the connecting flange (40).
3. The movable mold adjustment device according to claim 2, characterized in that: Six protrusions (110) are evenly arranged on the outer wall of the movable mold rod (10) in the circumferential direction, and the spacing between two adjacent protrusions (110) is equal to that of a single protrusion (110), and the first angle is 30°.
4. The flexible mold adjustment device according to claim 1, characterized in that: It also comprises a fixing frame (50), the oil cylinder (20) is supported and fixed by the fixing frame (50), and the fixing frame (50) is fixedly connected to the upper steam chamber by means of screws.
5. The movable mold adjustment device according to claim 4, characterized in that: A guide groove is arranged on the outer wall of the movable mold rod (10), and a guide rod extending into the guide groove is fixedly arranged on the fixing frame (50).
6. The movable mold adjustment device according to claim 1, characterized in that: The contact positions of the movable mold rod (10) and the opening and closing mechanism (30) are both provided with key slots (60), and the opening and closing mechanism (30) and the movable mold rod (10) are rotationally locked by means of a key.
7. The movable mold adjustment device according to claim 1, characterized in that: The invention also comprises a limit switch (70), wherein the limit switch (70) comprises a bracket (710) and an upper limit portion (720) and a lower limit portion (730) arranged on the bracket (710), wherein the upper limit portion (720) and the lower limit portion (730) are locked at intervals at any position on the bracket (710) to limit the upper and lower limit positions of the cylinder rod (210).
8. The movable mold adjustment device according to claim 7, characterized in that: The bracket (710) is provided with a groove between the upper limit portion (720) and the lower limit portion (730), and a limit rod extending into the groove is fixedly provided on the cylinder rod (210), or, The upper limit portion (720) and the lower limit portion (730) are position sensors, and the cylinder rod (210) is provided with an induction ring for detection by the position sensor.
9. The flexible mold adjusting device according to claim 1, characterized in that: It also includes an oil receiving mechanism (80), the oil receiving mechanism (80) including an oil receiving pot (810) and an oil receiving bracket (820), the oil receiving pot (810) being provided with an oil receiving hole for receiving and storing leaked oil.
10. The flexible mold adjusting device according to claim 1, characterized in that: The connecting flange (40) is fixedly connected to the mold by means of screws.
