Corn germ squeezing device

By designing an automated corn germ pressing device, and using mechanical structures and motor drive systems to achieve automated loading and unloading, the problems of low production efficiency and safety risks caused by manual handling in the prior art are solved, and the overall production efficiency and safety are improved.

CN222156765UActive Publication Date: 2024-12-13QUFU LIANGYOU FOOD CO LTD
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Patent Information

Application Number
CN202323430045.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-15
Publication Date
2024-12-13
Estimated Expiration
2033-12-15

AI Technical Summary

Technical Problem

The existing corn germ pressing device requires manual handling of materials when used, resulting in low production efficiency and a risk of injury to staff due to operational errors.

Method used

An automated corn germ pressing device was designed to automatically load and unload through mechanical structures, reduce manual participation, and use the reciprocating movement of sliding plates and push rods to achieve automatic transportation, and fully automatic through the motor drive system and gear transmission system. Production.

Benefits of technology

It improves production efficiency, reduces the risk of manual operation, enhances the safety of the production process, and realizes a fully automated loading and unloading process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a corn germ squeezing device which comprises a first shell with the section being in a concave shape with an opening facing one side, a fixing block is fixedly connected to the inner side wall of the first shell, a second shell is fixedly connected to the side wall of the first shell, and the section of the second shell is in a concave structure with an opening facing one side. A push-pull rod is slidably connected to the side wall of the first shell in a penetrating mode, a sliding plate is fixedly connected to the end, located in the first shell, of the push-pull rod, the side wall of the opposite side of the sliding plate is slidably connected with the inner side wall of the second shell, and a first rotating shaft is rotatably connected to the top wall of the second shell in a penetrating mode through a bearing. According to the utility model, the steps of manually carrying materials and removing residues are directly omitted, the production efficiency of the whole device is improved, meanwhile, automatic production in the whole production process is realized, a large number of steps needing manual participation are omitted, and the safety of the whole production process is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of germ pressing, in particular to a corn germ pressing device. Background Art

[0002] Modern society has been paying increasing attention to health and healthy eating. Corn germ is rich in nutrients, such as vitamins, minerals, proteins and antioxidants, and is considered to be beneficial to health. Therefore, the demand for corn germ and its extracts has increased. The functional food market is expanding, and people are looking for foods and health products that can provide additional health benefits. The ingredients in corn germ have been widely studied and are considered to have antioxidant, anti-inflammatory and other health benefits, making it an important part of the functional food and health product market. The demand for plant protein has increased rapidly in modern life, partly due to sustainability and environmental protection considerations. Corn germ is a plant source rich in protein and is widely used in the production of plant protein products, such as plant meat and plant milk products. In summary, the corn germ pressing device is related to multiple factors in modern life, such as health trends, functional foods, plant proteins, food processing technology, sustainability and food quality standards. It helps to meet the modern society's demand for high-quality, healthy and environmentally friendly foods while reducing resource waste;

[0003] The existing corn germ pressing device basically requires manual transportation of materials during use, which is extremely inconvenient. The operation of the entire device needs to be stopped during transportation, which greatly affects the production efficiency of the entire device. At the same time, since most of the work in the production process requires the participation of workers, workers may be injured due to operational errors. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a corn germ pressing device.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A corn germ pressing device comprises a first shell with a concave cross-section and an opening facing one side, a fixed block is fixedly connected to an inner side wall of the first shell, the side wall of the first shell is fixedly connected to a second shell, the second shell is a concave structure with a cross-section and an opening facing one side, a push-pull rod is slidably connected to the side wall of the first shell, one end of the push-pull rod located inside the second shell is fixedly connected to a sliding plate, the side wall of the sliding plate on the opposite side is slidably connected to the inner side wall of the second shell, the top wall of the second shell is rotatably connected to a first rotating shaft through a bearing, one end of the first rotating shaft located inside the second shell is fixedly connected to a turntable, a smooth rod is fixedly connected to the lower surface of the turntable, a first through slideway is provided on the sliding plate, the smooth rod is slidably connected to the sliding plate through the first through slideway, the push-pull rod is fixedly connected to a sliding block at one end inside the first shell, and the top wall of the first shell is fixedly connected to a third shell.

[0007] Preferably, the side wall of the sliding plate is fixedly connected with a second rack, the second rack is slidably connected to the side wall of the first shell, the top wall of the first shell is rotatably connected with a second rotating shaft and a threaded rod through a bearing, the second rotating shaft is fixedly connected with a second gear, and the second gear is meshed with the second rack.

[0008] Preferably, the side walls on the opposite side of the fixed block are fixedly connected with baffles, the upper surfaces of the two baffles are fixedly connected with cover plates, and the side walls on the opposite side of the cover plates are fixedly connected to the third shell side wall and the inner wall of the first shell respectively.

[0009] Preferably, the baffle is slidably connected with a movable plate, the upper surface of the movable plate is fixedly connected with a first rack, the second rotating shaft is rotatably connected with a rotating wheel through a bearing, the rotating wheel is fixedly connected with a third gear, and the third gear is meshed with the first rack.

[0010] Preferably, the threaded rod and one end of the second rotating shaft located outside the first shell are both penetrated and fixedly connected with the first gear, the two first gears are meshed, and a section of the threaded rod located inside the first shell is threadedly connected with an extrusion block, and the extrusion block is slidably connected to the side wall of the third shell.

[0011] Preferably, a sealing rubber pad is glued to the sliding connection between the movable plate and the baffle, a damping pad is glued to the bearing connection between the rotating wheel and the second rotating shaft, a first through hole is opened on the fixed block, the fixed block is fixedly connected to the filter screen through the first through hole, the upper surface of the second shell is fixedly connected to the motor through a bracket, and the output end of the motor is fixedly connected to one end of the first rotating shaft located outside the second shell.

[0012] Compared with the prior art, the utility model has the following advantages:

[0013] 1. Because the existing corn germ pressing device basically requires manual handling of materials when in use, which is extremely inconvenient, and the operation of the entire device needs to be stopped during handling, which greatly affects the production efficiency of the entire device. Therefore, the corn germ pressing device of the utility model directly realizes automatic loading and unloading of materials through a pure mechanical structure when in use, and there is no need to stop the device to handle materials, thereby improving the production efficiency of the entire device.

[0014] 2. Because most of the work in the production process requires the participation of workers, workers may be injured due to operational errors. Therefore, the corn germ pressing device of the utility model directly realizes the automation of most functions through the mechanical structure, eliminating a large number of steps requiring manual participation, reducing the possibility of accidents, and improving the safety of the overall production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model is a schematic diagram of the internal structure of a corn germ pressing device.

[0016] Figure 2 The utility model is a schematic diagram of the appearance of a corn germ pressing device.

[0017] Figure 3 This is a schematic diagram of the automatic pressing function structure of a corn germ pressing device proposed in the utility model.

[0018] Figure 4 This is a schematic diagram of the automatic loading and unloading functional structure of a corn germ pressing device proposed in the utility model.

[0019] In the figure: 1 first shell, 2 second shell, 3 motor, 4 first rotating shaft, 5 threaded rod, 6 second rotating shaft, 7 first gear, 8 second gear, 9 third gear, 10 rotating wheel, 11 first rack, 12 second rack, 13 movable plate, 14 fixed block, 15 baffle, 16 filter, 17 extrusion block, 18 third shell, 19 cover plate, 20 push-pull rod, 21 sliding plate, 22 first through slide, 23 turntable, 24 smooth rod, 25 sliding block, 26 first through hole. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Reference Figure 1-Figure 4A corn germ pressing device comprises a first shell 1 with a concave cross section and an opening facing one side, a fixing block 14 is fixedly connected to the inner side wall of the first shell 1, a second shell 2 is fixedly connected to the side wall of the first shell 1, and the second shell 2 is a concave structure with a cross section and an opening facing one side, a push-pull rod 20 is slidably connected to the side wall of the first shell 1, and a sliding plate 21 is fixedly connected to one end of the push-pull rod 20 located inside the second shell 2, and the side wall of the sliding plate 21 on the opposite side is slidably connected to the inner side wall of the second shell 2, and a first rotating shaft 4 is rotatably connected to the top wall of the second shell 2 through a bearing, and the first rotating shaft 4 is located in the second shell A turntable 23 is fixedly connected to one end of the body 2, and a smooth rod 24 is fixedly connected to the lower surface of the turntable 23. A first through slide 22 is opened on the sliding plate 21, and the smooth rod 24 is slidably connected to the sliding plate 21 through the first through slide 22 to form a reciprocating motion. As the main motion system of the entire device, the push-pull rod 20 is located at one end of the first shell 1 and is fixedly connected to a sliding block 25. The reciprocating motion of the sliding block 25 pushes the corn germ to achieve the effect of automatic loading and unloading. The top wall of the first shell 1 is fixedly connected to a third shell 18, and the third shell 18 is used as a storage structure for the corn germ to be squeezed.

[0022] The side wall of the sliding plate 21 is fixedly connected with a second rack 12, and the second rack 12 is slidably connected to the side wall of the first shell 1. The top wall of the first shell 1 is rotatably connected with a second rotating shaft 6 and a threaded rod 5 through a bearing. The second rotating shaft 6 is fixedly connected with a second gear 8, and the second gear 8 is meshed with the second rack 12.

[0023] The side walls on the opposite side of the fixed block 14 are fixedly connected with baffles 15, and the upper surfaces of the two baffles 15 are fixedly connected with cover plates 19. The side walls on the opposite side of the cover plates 19 are respectively fixedly connected to the side walls of the third shell 18 and the inner wall of the first shell 1. The cover plate 19 and the two baffles 15 are used to close the path for the sliding block 25 to move, so as to prevent side leakage of materials during the production process.

[0024] The baffle 15 passes through and is slidably connected to the movable plate 13, and the upper surface of the movable plate 13 is fixedly connected to the first rack 11, ensuring that when the movable plate 13 is used to press the corn germ in the entire device, the pressing area is closed to prevent the pressed material from leaking and affecting the pressing efficiency. At the same time, the movable plate 13 is removed in time after the pressing is completed to facilitate material unloading. The second rotating shaft 6 passes through and is rotatably connected to the rotating wheel 10 through a bearing, and the rotating wheel 10 passes through and is fixedly connected to the third gear 9, and the third gear 9 is meshed with the first rack 11.

[0025] The threaded rod 5 and the second rotating shaft 6 are both located outside the first shell 1 and are fixedly connected to the first gear 7. The two first gears 7 are meshed with each other. A section of the threaded rod 5 located inside the first shell 1 is threadedly connected to an extrusion block 17. The extrusion block 17 is slidably connected to the side wall of the third shell 18 to act as a limit, ensuring that the extrusion block 17 can move downward along the side wall of the third shell 18.

[0026] A sealing rubber pad is glued to the sliding connection between the movable plate 13 and the baffle 15 to form a sealing condition to prevent the squeezed material from leaking out through the gap during the squeezing process. A damping pad is glued to the bearing connection between the rotating wheel 10 and the second rotating shaft 6. A first through hole 26 is opened on the fixed block 14, and the fixed block 14 is fixedly connected to the filter screen 16 through the first through hole 26. The upper surface of the second shell 2 is fixedly connected to the motor 3 through a bracket, and the output end of the motor 3 is fixedly connected to the end of the first rotating shaft 4 located outside the second shell 2, and the motor 3 is used as the only power drive system for the entire device.

[0027] In the utility model, the corn germ to be squeezed is first placed in the third housing 18, and then the motor 3 is started, thereby driving the first rotating shaft 4 fixedly connected to the output end of the motor 3 to rotate, thereby driving the rotating disk 23 fixedly connected to the first rotating shaft 4 to rotate, thereby driving the smooth rod 24 fixedly connected to the rotating disk 23 to rotate, thereby driving the sliding plate 21 that is slidably connected to the smooth rod 24 to reciprocate, thereby driving the push-pull rod 20 fixedly connected to the side wall of the sliding plate 21 to reciprocate, thereby driving the sliding block fixedly connected to the push-pull rod 20 25 reciprocates. When the sliding block 25 moves toward the filter screen 16, the corn germs under the third housing 18 are pushed, and the squeezed corn germs are pushed at the same time. In the process of pushing the squeezed corn germs, they gradually pass through the filter screen 16 to filter out the finished products produced after squeezing, and then the residues are cleaned out, thereby achieving the purpose of fully automated loading and unloading. At the same time, as the sliding plate 21 moves, the second rack 12 fixedly connected to the side wall of the sliding plate 21 also moves together, thereby rotating the second gear 8 meshing with the second rack 12, thereby The second rotating shaft 6 fixedly connected with the second gear 8 is driven to rotate, thereby driving the rotating wheel 10 connected with the second rotating shaft 6 through the bearing to rotate under the action of the damping pad, thereby driving the third gear 9 fixedly connected with the rotating wheel 10 to rotate, thereby driving the first rack 11 meshed with the third gear 9 to move, thereby driving the movable plate 13 fixedly connected with the first rack 11 to move, thereby opening the movable plate 13, so as to facilitate the pushing out of the squeezed material. At the same time, with the rotation of the second rotating shaft 6, the first gear 7 fixedly connected with the second rotating shaft 6 rotates, thereby rotating another first gear 7 meshed with it, thereby driving the threaded rod 5 fixedly connected with the first gear 7 to rotate, thereby driving the extrusion block 17 threadedly connected with the threaded rod 5 to move upward. Similarly, when the second rack 12 moves in the direction away from the filter screen 16, the movable plate 13 is reset, and the squeezing environment is turned into a closed space again. At the same time, the squeezing block 17 squeezes downward, and so on and so forth, realizing the automation of the entire production process and improving the overall production efficiency and safety of the production process.

[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A corn germ pressing device, comprising a first shell (1) having a concave cross-section with an opening facing one side, characterized in that: The inner side wall of the first shell (1) is fixedly connected to a fixed block (14); the side wall of the first shell (1) is fixedly connected to a second shell (2); the second shell (2) is a concave structure with an opening toward one side; a push-pull rod (20) is slidably connected through the side wall of the first shell (1); one end of the push-pull rod (20) located inside the second shell (2) is fixedly connected to a sliding plate (21); the side wall on the opposite side of the sliding plate (21) is slidably connected to the inner side wall of the second shell (2); and the top wall of the second shell (2) is rotatably connected through a bearing. A first rotating shaft (4), one end of the first rotating shaft (4) located inside the second shell (2) is fixedly connected to a rotating disk (23), a lower surface of the rotating disk (23) is fixedly connected to a smooth rod (24), a first through slideway (22) is provided on the sliding plate (21), the smooth rod (24) is slidably connected to the sliding plate (21) through the first through slideway (22), one end of the push-pull rod (20) located inside the first shell (1) is fixedly connected to a sliding block (25), and a third shell (18) is fixedly connected to the top wall of the first shell (1).

2. A corn germ pressing device according to claim 1, characterized in that: The side wall of the sliding plate (21) is fixedly connected with a second rack (12), the second rack (12) is slidably connected to the side wall of the first shell (1), the top wall of the first shell (1) is rotatably connected with a second rotating shaft (6) and a threaded rod (5) through a bearing, the second rotating shaft (6) is fixedly connected with a second gear (8), and the second gear (8) is meshed with the second rack (12).

3. A corn germ pressing device according to claim 2, characterized in that: The side walls on the opposite side of the fixed block (14) are fixedly connected to baffles (15), the upper surfaces of the two baffles (15) are fixedly connected to cover plates (19), and the side walls on the opposite side of the cover plates (19) are respectively fixedly connected to the side walls of the third shell (18) and the inner side walls of the first shell (1).

4. A corn germ pressing device according to claim 3, characterized in that: The baffle (15) is slidably connected to a movable plate (13), the upper surface of the movable plate (13) is fixedly connected to a first rack (11), the second rotating shaft (6) is rotatably connected to a rotating wheel (10) through a bearing, the rotating wheel (10) is fixedly connected to a third gear (9), and the third gear (9) is meshed with the first rack (11).

5. A corn germ pressing device according to claim 4, characterized in that: The threaded rod (5) and the second rotating shaft (6) are both located outside the first shell (1) and are fixedly connected to a first gear (7), and the two first gears (7) are meshed with each other. A section of the threaded rod (5) located inside the first shell (1) is threadedly connected to an extrusion block (17), and the extrusion block (17) is slidably connected to the side wall of the third shell (18).

6. A corn germ pressing device according to claim 5, characterized in that: A sealing rubber pad is glued to the sliding connection between the movable plate (13) and the baffle (15); a damping pad is glued to the bearing connection between the rotating wheel (10) and the second rotating shaft (6); a first through hole (26) is opened on the fixed block (14); the fixed block (14) is fixedly connected to the filter screen (16) through the first through hole (26); the upper surface of the second shell (2) is fixedly connected to the motor (3) through a bracket; the output end of the motor (3) is fixedly connected to one end of the first rotating shaft (4) located outside the second shell (2).