Automatic packaging device for composite materials
By introducing detection mechanisms and wind sensors into the composite fertilizer packaging device, the wind speed changes of the packaging bags are monitored in real time, and the air leakage problem is identified and dealt with, the problem of leakage of the packaging bags during transportation is solved, the automation level is improved and costs are saved.
Patent Information
- Application Number
- CN202420827651.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The existing composite fertilizer packaging devices are prone to rupture, perforation or lax sealing of the packaging bags during the transfer process, resulting in material leakage, resulting in waste and environmental and product quality problems.
An automated packaging device is designed, including transportation slide rails, support frames, detection mechanisms and wind sensors. Through the detection mechanism, the wind speed changes of the packaging bags are monitored in real time, the air leakage is identified and unqualified packaging bags are automatically handled to prevent material leakage.
It effectively avoids material leakage, improves the automation level of the production line, ensures the quality of the material bags, and saves additional costs caused by leakage.
Smart Images

Figure CN222158035U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of measuring rulers, in particular to an automatic packaging device for composite materials. Background Art
[0002] Composite materials, or composite materials, are new materials that are made by combining two or more materials with different properties through physical or chemical methods. This new material can combine the advantages of each component and overcome the defects of a single material, thereby showing better comprehensive performance. There are many types of composite materials, including but not limited to textile composite materials, biocomposite materials and green composite materials;
[0003] There is a significant problem in the use of existing compound fertilizer packaging devices. During the transportation process, due to improper handling or imperfect equipment, some packaging bags may have defects, such as ruptures, perforations or loose seals. These defects can easily lead to material leakage during loading, which not only wastes materials, but also may have adverse effects on the working environment and product quality.
[0004] To this end, those skilled in the art have proposed an automated packaging device for composite materials to solve the problems raised by the background art. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides an automatic packaging device for compound fertilizers, so as to solve the problem that compound fertilizer packaging bags in the prior art may leak when in use.
[0006] An automatic packaging device for composite materials comprises a transport slide rail, two side walls of the transport slide rail are fixedly connected to two support frames, and the top ends of the two support frames are fixedly connected to a fixing frame;
[0007] A suction cup structure, wherein the suction cup structure is arranged between two fixing frames;
[0008] The detection mechanism is arranged between the two support frames.
[0009] Preferably, the detection mechanism includes fixed struts, which are in the form of two fixed struts fixedly connected to the inner walls of two support frames, two first wind sensors are fixedly connected to the bottom of the two fixed struts, and two groups of second wind sensors are installed on the two side walls of the support frame close to the transport rail.
[0010] Preferably, a connecting frame is installed between the two supporting frames, the outer side wall of the connecting frame is slidably connected to the two bracing frames, a telescopic cylinder is installed on the top of the connecting frame, and the telescopic rod of the telescopic cylinder is rotatably connected to the two bracing frames.
[0011] Preferably, two telescopic rods are fixedly connected between the two support frames, two telescopic sleeves are slidably connected to the outer side walls of the two telescopic rods, and a connecting fan is fixedly connected between the two telescopic sleeves.
[0012] Preferably, a support plate is fixedly connected between the two fixing frames, a telescopic cylinder is installed at the bottom end of the support plate, a connecting suction cup is installed on the telescopic rod of the telescopic cylinder, and the connecting suction cup is connected to the air pump through an air pipe.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. By setting up a special detection mechanism, we can accurately detect whether there is leakage in the material bag. Once a material bag with a leak is detected, the system will automatically identify it and discard it in time, thereby effectively avoiding the potential risks of leaking materials to the working environment and product quality. This detection mechanism not only improves the automation level of the production line, but also ensures the quality of the material bag, saving the company a lot of extra costs that may be incurred due to material leakage. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional schematic diagram of the utility model;
[0016] Figure 2 For this utility model Figure 1 A schematic diagram of the structure of the middle connecting frame;
[0017] Figure 3 For this utility model Figure 2 Schematic diagram of the side view of the middle connecting frame.
[0018] In the figure: 1. transport rail; 11. support frame; 12. fixed frame; 2. support plate; 21. connecting suction cup; 22. fixed support rod; 23. first wind sensor; 24. second wind sensor; 25. fixed frame; 26. support frame; 27. telescopic rod; 28. telescopic sleeve; 29. connecting fan. DETAILED DESCRIPTION
[0019] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.
[0020] As attached Figure 1 To Attachment Figure 3 As shown:
[0021] Embodiment 1: The utility model provides an automatic packaging device for composite materials, comprising a transport rail 1, two side walls of the transport rail 1 are fixedly connected to two support frames 11, and the tops of the two support frames 11 are fixedly connected to a fixing frame 12;
[0022] A suction cup structure, wherein the suction cup structure is arranged between two fixing frames 12;
[0023] The detection mechanism is arranged between the two support frames 11 .
[0024] Specifically, by providing the transport rail 1 , the packaging bags can be conveniently transported.
[0025] The detection mechanism includes a fixed strut 22, and the fixed strut 22 is in the form of two fixedly connected to the inner side walls of the two support frames 11. Two first wind sensors 23 are fixedly connected to the bottom of the two fixed struts 22. Two groups of second wind sensors 24 are installed on the two side walls of the support frame 11 close to the transport slide rail 1. A connecting frame 25 is installed between the two support frames 11. The outer side wall of the connecting frame 25 is slidably connected to two support frames 26. A telescopic cylinder is installed on the top of the connecting frame 25. The telescopic rod of the telescopic cylinder is rotatably connected to the two support frames 26. Two telescopic rods 27 are fixedly connected between the two support frames 26. Two telescopic sleeves 28 are slidably connected to the outer side walls of the two telescopic rods 27. A connecting fan 29 is fixedly connected between the two telescopic sleeves 28.
[0026] Specifically, by connecting the fan 29, air can be injected into the packaging bag to help detect whether the packaging bag is leaking.
[0027] A support plate 2 is fixedly connected between the two fixing frames 12, a telescopic cylinder is installed at the bottom end of the support plate 2, a connecting suction cup 21 is installed on the telescopic rod of the telescopic cylinder, and the connecting suction cup 21 is connected to the air pump through an air pipe.
[0028] As can be seen from the above, when this device is needed, the packaging bag first slides over from the transport slide rail 1, and then the telescopic cylinder at the bottom of the support plate 2 controls the connecting suction cup 21 to adsorb the top of the packaging bag to open the packaging bag, and then the connecting frame 25 and the opening frame 26 open the packaging bag, and the connecting fan 29 supplies air to the packaging bag. If the packaging bag leaks air, it will be detected by the fixed support rod 22, and the opening frame 26 will drag the packaging bag to make it fall down. If it is qualified, it will be transported to the next link.
[0029] Connect fan 29:
[0030] The connection fan 29 is the power source of this system, and its main function is to blow air into the storage bag to inflate the storage bag, which is convenient for subsequent air leakage detection. In addition, the connection fan 29 is also equipped with wind speed and air volume adjustment functions to adapt to storage bags of different sizes and materials.
[0031] Wind Sensor:
[0032] The wind sensor is the sensing part of the system. It is installed around the storage bag and is used to monitor the wind speed changes on the surface of the storage bag in real time. When there is air leakage in the storage bag, the wind speed at the leak will change, and this change will be captured by the wind sensor. The wind sensor has the characteristics of high sensitivity and fast response, and can accurately detect small changes in wind speed, thereby determining whether the storage bag is leaking.
[0033] Clamping parts:
[0034] The clamp is the execution part, which is controlled by the control unit and is used to clamp and move the storage bag. The clamp is designed to adapt to storage bags of different sizes and shapes to ensure that the storage bag will not be damaged during the clamping process. When the control unit receives the air leakage signal from the wind sensor, it will instruct the clamp to quickly and accurately clamp the leaking storage bag and move it to the designated processing area.
[0035] Control unit:
[0036] The control unit is the core part of the system. It is responsible for receiving the signal from the wind sensor and judging whether the storage bag is leaking based on the signal. If a leak is detected, the control unit will immediately activate the clamp to clamp the leaking storage bag and move it to the designated processing area. At the same time, the control unit will also record relevant information about the leaking storage bag, such as the location of the leak, the degree of the leak, etc., to facilitate subsequent problem analysis and improvement.
[0037] The standard parts used in this utility model can be purchased from the market, and the special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0038] In the description of the present utility model, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. The meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0039] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0040] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0041] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. In addition, those skilled in the art may combine and combine the different embodiments or examples and the features of the different embodiments or examples described in this specification without contradiction.
[0042] In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other.
[0043] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. An automatic packaging device for composite materials, characterized in that: It comprises a transport slide rail (1), two side walls of the transport slide rail (1) are fixedly connected to two support frames (11), and the top ends of the two support frames (11) are fixedly connected to a fixing frame (12); A suction cup structure, wherein the suction cup structure is arranged between two fixing frames (12); A detection mechanism is arranged between two support frames (11).
2. An automatic packaging device for composite materials as claimed in claim 1, characterized in that: The detection mechanism comprises a fixed support rod (22), wherein the fixed support rod (22) is fixedly connected to the inner side walls of two support frames (11), two first wind sensors (23) are fixedly connected to the bottom of each of the fixed support rods (22), and two sets of second wind sensors (24) are installed on the two side walls of the support frame (11) close to the transport slide rail (1).
3. An automatic packaging device for composite materials as claimed in claim 2, characterized in that: A connecting frame (25) is installed between the two supporting frames (11), and the outer side wall of the connecting frame (25) is slidably connected to two support frames (26). A telescopic cylinder is installed at the top of the connecting frame (25), and the telescopic rod of the telescopic cylinder is rotatably connected to the two support frames (26).
4. An automatic packaging device for composite materials as claimed in claim 3, characterized in that: Two telescopic rods (27) are fixedly connected between the two support frames (26); two telescopic sleeves (28) are slidably connected to the outer side walls of the two telescopic rods (27); and a connecting fan (29) is fixedly connected between the two telescopic sleeves (28).
5. An automatic packaging device for composite materials as claimed in claim 1, characterized in that: A support plate (2) is fixedly connected between the two fixing frames (12), a telescopic cylinder is installed at the bottom end of the support plate (2), a connecting suction cup (21) is installed on the telescopic rod of the telescopic cylinder, and the connecting suction cup (21) is connected to the air pump through an air pipe.
