Anti-congestion vibration disc

By adopting a combination of magnetic suction components and electric rotary tables in the vibration disk, the congestion caused by material debris and high friction materials is solved, and the automatic unblocking and transfer of parts is achieved, improving the convenience and safety of the equipment.

CN222158711UActive Publication Date: 2024-12-13苏州永研自动化科技有限公司
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Patent Information

Application Number
CN202421017749.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2024-12-13
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

When assisting feeding, existing vibration discs are prone to material debris blockage and metal materials with traces on the surface or high friction, and are difficult to unblock, resulting in inconvenience in equipment use and safety hazards.

Method used

A vibration disk that is anti-congestion is designed, using a combination of magnetic suction components and electric rotary tables. By magnetically adsorbing parts and driving the fixed disk to rotate at high frequency, adjusting the angle with the electric slide rail, automatic unblocking and transfer of parts is achieved, and manual cleaning is avoided.

Benefits of technology

It realizes efficient unblocking of parts in the vibrating disk, reduces the risk of congestion, improves the convenience and safety of equipment, and avoids parts bumps and equipment damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-congestion vibration disc which comprises a base and a vibration disc body, and the vibration disc body is installed on one side of the top of the base. According to the utility model, suction force can be generated on a clamped part through the magnetic fixing disc, so that the part can swing at high frequency and is pulled by the magnetic force under the action of the magnetic force, the clamped part is loosened and is separated from the clamped position, the purpose of dredging congestion is achieved, and compared with a traditional congestion treatment mode, the device is more convenient and faster, and the working efficiency is improved. Meanwhile, collision is not prone to occurring, and damage to equipment and workers is avoided; by starting the electric rotary table, the angle of the fixing disc can be adjusted, meanwhile, when parts in the vibration disc body are blocked, the electric rotary table and the electric sliding rail are used in cooperation, the parts are adsorbed through the fixing disc, and the adsorbed parts are transferred to the outer portion of the vibration disc body; in this way, the effect of relieving congestion can be achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of vibration plates, in particular to an anti-congestion vibration plate. Background Art

[0002] The vibration plate is an auxiliary feeding device for automatic assembly or automatic processing machinery, referred to as a parts feeding device. It can arrange various products in an orderly manner, cooperate with automatic assembly equipment to assemble various parts of the product into a complete product, or cooperate with automatic processing machinery to complete the processing of workpieces.

[0003] Chinese patent CN216510894U proposes an anti-congestion vibration plate, including a shell and a discharge track and a hopper installed in the shell. A spiral transport track protrudes from the inner wall of the hopper, and the input end of the transport track is located at the inner bottom surface of the hopper. The discharge track includes an arc track, an arrangement track and a linear track. The output end of the arc track is connected to the input end of the arrangement track, and the output end of the arrangement track is connected to the input end of the linear track. A stopper is arranged on the arrangement track; after the arrangement track and the stopper are fixed, there is a blanking gap on the inner side of the arrangement track. Through the cooperation of the arrangement track and the stopper arranged in the discharge track, the magnetic steel protruding from the queue can be squeezed out and dropped during the transmission, so that the magnetic steel will not be blocked at its input end when entering the linear track.

[0004] There are still some defects in the above patent. For example, although it can prevent the material from being blocked at its input end when entering the linear track, when some materials are assisted in feeding through the vibrating plate, debris will be generated when the material is vibrated, which is easy to block the vibrating plate and inconvenient to clean. At the same time, some metal materials with texture or high friction on the surface are also prone to congestion when feeding through the vibrating plate. When congestion occurs, it is difficult to clear the congestion. Therefore, we need to propose a congestion-proof vibrating plate. Utility Model Content

[0005] The purpose of the utility model is to provide an anti-congestion vibration plate, which has the advantage of being easy to dredge the vibration plate to prevent congestion, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above purpose, the utility model provides the following technical solutions: an anti-congestion vibration plate, comprising a base and a vibration plate body, the vibration plate body is installed on one side of the top of the base, and a magnetic suction component for clearing congestion is arranged above the feed port of the vibration plate body;

[0007] A rotating assembly is installed on the top of the magnetic attraction assembly to drive the magnetic attraction assembly to rotate to assist in clearing congestion;

[0008] An adjusting component for driving the magnetic attraction component to transfer is installed on the other side of the top of the base, and a supporting component for connection is installed between the adjusting component and the rotating component.

[0009] Preferably, the adjustment assembly includes an electric turntable, which is mounted on the top of the base and located on a side away from the vibration plate body, and an electric slide rail is installed at the power output end of the electric turntable.

[0010] Preferably, the support assembly includes a cross arm, one end of which is connected to the power output end of the electric slide rail, a clamping sleeve is installed at the bottom of the cross arm, and through holes are opened on both sides of the surface of the clamping sleeve.

[0011] Preferably, the rotating assembly includes a shell, a sealing plate is installed on the top of the shell, a connecting rod is installed on the top of the sealing plate, a screw rod is threadedly connected to the top of the sealing plate, and the bottom of the screw rod passes through the sealing plate and is threadedly connected to the top of the shell.

[0012] Preferably, the top of the connecting rod slides and extends to the inside of the ferrule, and a double-headed screw is slidably inserted into the inside of the through hole. The double-headed screw slides through the connecting rod, and both ends of the double-headed screw are threadedly connected with a screw sleeve, and the surface of the screw sleeve fits with the surface of the ferrule.

[0013] Preferably, the rotating assembly also includes a rotating shaft rotatably installed on one side of the bottom of the shell, the top of the rotating shaft rotates and extends to the interior of the shell, and the top rotating sleeve of the rotating shaft surface is provided with a bearing seat, and one side of the bearing seat is connected to the interior of the shell.

[0014] Preferably, a motor is installed inside the shell and at the bottom of the sealing plate, and a gear set is transmission-connected between the output shaft of the motor and the surface of the rotating shaft.

[0015] Preferably, the magnetic attraction component includes a fixed disk, the top of the fixed disk is connected to the bottom of the rotating shaft, the interior of the fixed disk is provided with through slots equidistantly spaced, a guide plate is installed at the bottom of the inner cavity of the through slot, an electromagnet is installed on the top of the guide plate, a controller is installed on the inner wall of the through slot, the controller is electrically connected to the electromagnet through a wire, and a cover plate is installed on the top of the through slot.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The utility model can generate suction to the stuck parts through a magnetic fixing plate, so that the parts will swing at a high frequency and be pulled by the magnetic force under the action of the magnetic force, so that the stuck parts are loosened and moved out of the stuck position, thereby achieving the purpose of clearing the congestion. Compared with the traditional congestion handling method, it is more convenient and less prone to bumps, avoiding damage to equipment and workers.

[0018] 2. The utility model can adjust the angle of the fixed plate by starting the electric turntable. At the same time, when the parts inside the vibration plate body are congested, the electric turntable and the electric slide rail can be used together to adsorb the parts through the fixed plate and transfer the adsorbed parts to the outside of the vibration plate body, which can alleviate the congestion. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the fixed disk of the utility model;

[0021] Figure 3 It is a schematic cross-sectional structure diagram of the housing of the utility model;

[0022] Figure 4 This is a bottom view structural diagram of the fixed plate of the utility model;

[0023] Figure 5 It is a schematic cross-sectional structural diagram of the fixed disk of the utility model.

[0024] In the figure: 1. base; 2. vibration plate body; 3. electric turntable; 4. electric slide rail; 5. cross arm; 6. ferrule; 7. housing; 8. sealing plate; 9. connecting rod; 10. lead screw; 11. double-headed screw; 12. screw sleeve; 13. rotating shaft; 14. bearing seat; 15. motor; 16. gear set; 17. fixed plate; 18. through groove; 19. guide plate; 20. electromagnet; 21. controller; 22. cover plate. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-5The utility model provides a technical solution: an anti-congestion vibration plate, comprising a base 1 and a vibration plate body 2, the vibration plate body 2 is installed on one side of the top of the base 1, and a magnetic attraction component for clearing congestion is arranged above the feed port of the vibration plate body 2; the magnetic attraction component comprises a fixed plate 17, the top of the fixed plate 17 is connected to the bottom of the rotating shaft 13, and the interior of the fixed plate 17 is equidistantly provided with through grooves 18, a guide plate 19 is installed at the bottom of the inner cavity of the through groove 18, an electromagnet 20 is installed on the top of the guide plate 19, a controller 21 is installed on the inner wall of the through groove 18, the controller 21 is electrically connected to the electromagnet 20 through a wire, and a cover plate 22 is installed on the top of the through groove 18. The guide plate 19 is a magnetically conductive material plate.

[0027] Furthermore, the controller 21 controls the electromagnet 20 to start. After the electromagnet 20 is started, a magnetic force is generated and transmitted through the guide plate 19. When some magnetic metal parts are fed into the vibration disk body 2, if congestion occurs, the guide plate 19 at the bottom of the fixed disk 17 is used to adsorb the parts in the vibration disk body 2. When there are many parts in the disk, the operating burden of the vibration disk body 2 can be reduced by magnetic adsorption, thereby alleviating congestion. At the same time, the part debris can also be adsorbed, which can improve the smoothness of the vibration disk body 2 and further alleviate congestion.

[0028] Specifically, a rotating assembly for driving the magnetic attraction assembly to rotate to assist in clearing congestion is installed at the top of the magnetic attraction assembly; the rotating assembly includes a shell 7, a sealing plate 8 is installed at the top of the shell 7, a connecting rod 9 is installed at the top of the sealing plate 8, a screw 10 is threadedly connected to the top of the sealing plate 8, and the bottom of the screw 10 penetrates the sealing plate 8 and is threadedly connected to the top of the shell 7. The top of the connecting rod 9 slides and extends to the inside of the ferrule 6, and a double-headed screw 11 is slidably inserted in the inside of the through hole, and the double-headed screw 11 slides through the connecting rod 9. Both ends of the double-headed screw 11 are threadedly connected with a screw sleeve 12, and the surface of the screw sleeve 12 fits the surface of the ferrule 6. By providing the connecting rod 9, the ferrule 6, the screw sleeve 12 and the screw 10, the rotating assembly can be connected to the support assembly, which is convenient for disassembly and maintenance.

[0029] Furthermore, the rotating assembly also includes a rotating shaft 13 rotatably mounted on one side of the bottom of the housing 7, the top of the rotating shaft 13 rotatably extends to the inside of the housing 7, and the top of the surface of the rotating shaft 13 is rotatably sleeved with a bearing seat 14, and one side of the bearing seat 14 is connected to the inside of the housing 7. The bearing seat 14 is provided to support and reinforce the rotating shaft 13 in cooperation with the housing 7, thereby improving the stability of the rotating shaft 13 during rotation. A motor 15 is installed inside the housing 7 and at the bottom of the sealing plate 8, and a gear set 16 is transmission-connected between the output shaft of the motor 15 and the surface of the rotating shaft 13.

[0030] By starting the motor 15, the power output end of the motor 15 drives the rotating shaft 13 to rotate through the gear set 16. The rotating shaft 13 drives the fixed plate 17 to rotate while the rotating shaft 13 rotates. When the fixed plate 17 rotates, it can drive the guide plate 19 at the bottom thereof to rotate. The maximum rotation angle of the motor 15 is 180 degrees. The motor 15 is a servo motor that can perform high-frequency reciprocating rotation. The fixed plate 17 is driven by the motor 15 to perform rapid reciprocating rotation. If some parts are stuck in the vibration plate body 2 and cause congestion, the fixed plate 17 can be rotated. The guide plate 19 at the bottom of the fixed plate 17 is magnetic and can generate suction for the stuck parts. At the same time, the angle of attraction is changed by continuous reciprocating rotation, so that the parts will swing at a high frequency and be pulled by the magnetic force under the action of the magnetic force, so that the stuck parts are loosened and moved out of the stuck position, thereby achieving the purpose of clearing the congestion. This method has the advantages that when the vibration plate body 2 is congested, the traditional method is that workers carry tools or manually enter the vibration plate body 2 to clean the congested area. This is not only time-consuming and labor-intensive but also less safe and prone to collisions, causing damage to equipment and workers.

[0031] It is worth mentioning that: an adjustment component for driving the magnetic suction component to transfer is installed on the other side of the top of the base 1, and the adjustment component includes an electric turntable 3, which is installed on the top of the base 1 and is located on the side away from the vibration disk body 2, and an electric slide rail 4 is installed at the power output end of the electric turntable 3. A support component for connection is installed between the adjustment component and the rotating component. The support component includes a cross arm 5, one end of the cross arm 5 is connected to the power output end of the electric slide rail 4, and a clamping sleeve 6 is installed at the bottom of the cross arm 5, and through holes are opened on both sides of the surface of the clamping sleeve 6. By starting the electric slide rail 4, the power output end of the electric slide rail 4 can drive the fixed plate 17 to adjust the up and down position through the cross arm 5, so that the fixed plate 17 can be driven to enter or leave the interior of the vibration disk body 2, or it is convenient to adapt to the vibration disk body 2 of different heights.

[0032] In addition, by starting the electric turntable 3, the angle of the fixed plate 17 can be adjusted. At the same time, when congestion occurs to the parts inside the vibration plate body 2, the electric turntable 3 and the electric slide rail 4 can be used in conjunction to adsorb the parts through the fixed plate 17 and transfer the adsorbed parts to the outside of the vibration plate body 2, which can alleviate the congestion.

[0033] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An anti-congestion vibration plate, comprising a base (1) and a vibration plate body (2), characterized in that: The vibration plate body (2) is installed on one side of the top of the base (1), and a magnetic attraction component for clearing congestion is arranged above the feed inlet of the vibration plate body (2); A rotating assembly is installed on the top of the magnetic attraction assembly to drive the magnetic attraction assembly to rotate to assist in clearing congestion; An adjusting component for driving the magnetic attraction component to move is installed on the other side of the top of the base (1), and a supporting component for connection is installed between the adjusting component and the rotating component.

2. The anti-congestion vibration plate according to claim 1, characterized in that: The adjustment component comprises an electric turntable (3), which is mounted on the top of the base (1) and located on a side away from the vibration plate body (2), and an electric slide rail (4) is installed at the power output end of the electric turntable (3).

3. The anti-congestion vibration plate according to claim 2, characterized in that: The support assembly comprises a cross arm (5), one end of which is connected to the power output end of the electric slide rail (4), a clamping sleeve (6) is installed at the bottom of the cross arm (5), and through holes are provided on both sides of the surface of the clamping sleeve (6).

4. The anti-congestion vibration plate according to claim 3, characterized in that: The rotating assembly comprises a housing (7), a sealing plate (8) is installed on the top of the housing (7), a connecting rod (9) is installed on the top of the sealing plate (8), a screw rod (10) is threadedly connected to the top of the sealing plate (8), and the bottom of the screw rod (10) passes through the sealing plate (8) and is threadedly connected to the top of the housing (7).

5. The anti-congestion vibration plate according to claim 4, characterized in that: The top of the connecting rod (9) slides and extends to the inside of the sleeve (6), and a double-headed screw (11) is slidably inserted into the inside of the through hole. The double-headed screw (11) slides through the connecting rod (9), and both ends of the double-headed screw (11) are threadedly connected with a screw sleeve (12), and the surface of the screw sleeve (12) is in contact with the surface of the sleeve (6).

6. The anti-congestion vibration plate according to claim 5, characterized in that: The rotating assembly also includes a rotating shaft (13) rotatably mounted on one side of the bottom of the shell (7), the top of the rotating shaft (13) rotatably extends to the inside of the shell (7), and a bearing seat (14) is rotatably sleeved on the top of the surface of the rotating shaft (13), and one side of the bearing seat (14) is connected to the inside of the shell (7).

7. The anti-congestion vibration plate according to claim 6, characterized in that: A motor (15) is installed inside the housing (7) and at the bottom of the sealing plate (8), and a gear set (16) is transmission-connected between the output shaft of the motor (15) and the surface of the rotating shaft (13).

8. The anti-congestion vibration plate according to claim 7, characterized in that: The magnetic attraction component comprises a fixed disk (17), the top of the fixed disk (17) is connected to the bottom of the rotating shaft (13), the interior of the fixed disk (17) is provided with through slots (18) at equal intervals, a guide plate (19) is installed at the bottom of the inner cavity of the through slot (18), an electromagnet (20) is installed at the top of the guide plate (19), a controller (21) is installed on the inner wall of the through slot (18), the controller (21) is electrically connected to the electromagnet (20) through a wire, and a cover plate (22) is installed at the top of the through slot (18).