Lifting mold changing ground chain device
By designing the lifting and mold replacement floor chain device, the combination of hydraulic cylinder and segmented support beam is used to realize the automatic lifting and transfer of the mold, solving the problem of low mold replacement efficiency in the existing technology, and improving the brick machine equipment Automation level and operational efficiency.
Patent Information
- Application Number
- CN202421021910.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-12
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-05-12
AI Technical Summary
The lack of auxiliary facilities in the prior art to receive the original mold and supply new molds, resulting in low efficiency in mold replacement operation of brick machine equipment and requires cumbersome transfer operations to rely on forklift equipment and on-site staff.
Design a lifting and mold replacement floor chain device, including a support chassis, a fixed mold bracket and a lifting and mold replacement bracket, and use push hydraulic cylinders, segmented support beams and chains to achieve lifting and moving molds, and conveniently match the forklift window Take and place the mold.
It improves the automation level and efficiency of mold replacement of brick machine equipment, simplifies the operation process of on-site staff, and realizes efficient transfer and installation of molds.
Smart Images

Figure CN222158784U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of brick machine equipment, and particularly relates to a lifting and mould changing ground chain device. Background Art
[0002] Unburned bricks refer to a new type of building material that uses fly ash, coal slag, coal gangue, tailings slag, chemical slag or natural sand, sea mud, etc. (one or more of the above raw materials) as the main raw materials without high-temperature calcination. It is often used in scenes such as building walls and floor paving. Unburned bricks are usually pressed and formed by brick machine equipment. Before pressing, the mixed blank is injected into the lower mold, and then the upper mold is pressed down and the molding mold is vibrated. After pressing and forming, the mold is demolded to form a brick blank. Since there are many different models of unburned brick products, the same set of brick machine equipment usually needs to be equipped with multiple molds. When selecting and producing unburned bricks, the original molding mold on the brick machine equipment is removed and another mold is installed on the brick machine equipment.
[0003] As can be seen from the above, brick production involves the operation of taking and placing brick molds. In the prior art, a variety of brick molds are usually placed on the ground in a special storage place for molds. When the molds need to be taken and placed, forklift equipment is usually used. Since brick molds are usually heavy, cranes and the like are also used in some scenarios. With the improvement of the automation level of brick machine equipment, the current brick machine equipment has a mold loading platform that can actively shift to the top of the mold by lateral movement, and perform automatic / semi-automatic mold change. However, auxiliary mold change facilities are also needed to receive the original mold and supply new molds, and to assist on-site staff in transferring brick molds. The aforementioned auxiliary facilities do not currently exist and need to be developed and designed in a targeted manner. Utility Model Content
[0004] The purpose of the utility model is to provide a lifting and mold changing ground chain device, which cooperates with brick machine equipment to receive original molds and supply new molds, and at the same time assists on-site workers to transfer brick-making molds, thereby improving the automation level of mold replacement operations of brick machine equipment and the efficiency of mold changing.
[0005] The technical solution adopted by the utility model is: a lifting and mold-changing chain device, including a supporting base frame, a fixed mold bracket capable of positioning the mold is provided at the front of the supporting base frame, and a lifting and mold-changing bracket is also provided above the supporting base frame; the lifting and mold-changing bracket includes two opposite supporting side brackets with forklift windows, a connecting beam is provided between the supporting side brackets, a segmented supporting beam is installed on the top of the two supporting side brackets and a chain is installed on each segment of the segmented supporting beam, a front swing frame is hingedly installed at the lower front part of the segmented supporting beam, a rear swing frame is hingedly installed at the lower rear part, and a connecting pull rod is installed between the middle parts of the front swing frame and the rear swing frame, and also includes a push hydraulic cylinder for pushing and pulling the bottom of the front swing frame or the rear swing frame to shift forward and backward.
[0006] Preferably, a front axle seat is installed at the front bottom of the segmented supporting beam, a front rotating shaft is installed at the top of the front swing frame and the end of the front rotating shaft is located in the front axle seat; a rear axle seat is installed at the rear bottom of the segmented supporting beam, a rear rotating shaft is installed at the top of the rear swing frame and the end of the rear rotating shaft is located in the rear axle seat.
[0007] Preferably, front slide rails are installed on both sides of the front of the supporting frame, and rear slide rails are installed on both sides of the rear, front rollers are installed on both sides of the bottom of the front swing frame and the front rollers are located in the front slide rails, and rear rollers are installed on both sides of the bottom of the rear swing frame and the rear rollers are located in the rear slide rails.
[0008] Preferably, the segments of the segmented supporting beam are square steel segments, sprockets are installed at both ends of the square steel segment, the chain is installed between the two sprockets and the upper part of the chain is located above the square steel segment, and the lower part of the chain is located inside the square steel segment.
[0009] Preferably, the fixed mold support includes two front and rear door-shaped supports, the bottom of the door-shaped supports is fixedly connected to the supporting base frame, and positioning cone blocks are installed on the top of the two columns of each of the two door-shaped supports.
[0010] Preferably, a reinforcing triangle plate is installed between each column of the two door-type brackets and the supporting base frame.
[0011] Preferably, the rear end of the cylinder body of the push hydraulic cylinder is hingedly connected to the rear of the supporting chassis, and the front end of the telescopic rod of the push hydraulic cylinder is hingedly connected to the bottom middle of the rear swing frame.
[0012] The advantages and positive effects of the utility model are:
[0013] The utility model provides a lifting and changing mold ground chain device with a reasonable structural design, which is specially used to assist brick machine equipment in changing brick molds. By setting a front swing frame and a rear swing frame that are pushed and pulled by a push-pull hydraulic cylinder and connected by a connecting rod, and installing a segmented support beam above the front swing frame and the rear swing frame, the segmented support beam and its multiple chains can be lifted and displaced, and the mold placed on the chain can be moved along the length direction of the local chain device. By setting a fixed mold bracket that can position the mold, the mold moved to the rear of the ground chain device is positioned and supported after being lowered, and the mold loading platform of the brick machine equipment can take the mold from the fixed mold bracket. The mold unloaded from the mold loading platform to the fixed mold bracket can be displaced forward along the length direction after being lifted. Therefore, the local chain device can cooperate with the brick machine equipment to receive the original mold and supply a new mold. On the other hand, by arranging a forklift window on the supporting side bracket, the forklift equipment can conveniently take and place the mold to the middle of the local chain device. Therefore, the lifting and mold-changing chain device of the utility model can assist on-site workers to transfer the brick-making mold, thereby improving the automation level of the brick machine equipment's mold replacement operation and the efficiency of mold changing. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the utility model;
[0015] Figure 2 It is a structural schematic diagram of the supporting base frame and the fixed mold bracket of the utility model;
[0016] Figure 3 It is a structural schematic diagram of the lifting mold changing bracket of the utility model.
[0017] In the figure:
[0018] 1. Support chassis; 2. Door-type bracket; 3. Push hydraulic cylinder; 4. Rear slide rail; 5. Front slide rail; 6. Segmented support beam; 7. Chain; 8. Front swing frame; 9. Connecting pull rod; 10. Support side bracket; 10-1, forklift window; 11. Rear swing frame; 12. Positioning cone block; 13. Strengthening triangle plate; 14. Connecting beam; 15. Front shaft; 16. Front axle seat; 17. Rear shaft; 18. Rear axle seat; 19. Front roller; 20. Rear roller. DETAILED DESCRIPTION
[0019] In order to further understand the content, features and effects of the present invention, the following embodiments are given to explain in detail.
[0020] See also Figure 1The lifting and changing mold ground chain device of the utility model comprises a supporting chassis 1, a fixed mold bracket capable of positioning the mold is provided at the front of the supporting chassis 1, and a lifting and changing mold bracket is also provided above the supporting chassis 1. Among them, the supporting chassis 1 is used to stably support the fixed mold bracket and the lifting and changing mold bracket, and is usually placed and fixed on the ground at the brick-making site. The fixed mold bracket is used to position and support the mold. The mold unloaded from the mold loading platform of the brick machine equipment falls on the fixed mold bracket. The new mold supplied to the brick machine equipment is also first shifted to the fixed mold bracket before being installed on the mold loading platform of the transfer equipment. The lifting and changing mold bracket is used to lift the mold. When the mold descends, the bottom of the mold falls on the fixed mold bracket. When the mold rises, it is separated from the fixed mold bracket and can be shifted along the length direction of the local chain device.
[0021] See also Figure 2 , we can see that:
[0022] The supporting frame 1 is a rectangular frame made by welding square steel profiles to ensure structural strength.
[0023] In this embodiment, the fixed mold bracket includes two front and rear door-shaped brackets 2, the bottom of the door-shaped bracket 2 is fixedly connected to the supporting base frame 1. In order to further improve the overall structural strength, a reinforcing triangle plate 13 is welded and installed between the respective columns of the two door-shaped brackets 2 and the supporting base frame 1.
[0024] A positioning cone block 12 is installed on the top of each of the two columns of the two door-shaped brackets 2. The function of the positioning cone block 12 is to position the mold. Conical positioning holes corresponding to the positions of the positioning cone blocks 12 are set at the four corners of the bottom of the mold. In this way, when the mold is unloaded from the mold loading platform of the brick machine equipment to the fixed mold bracket, each positioning cone block 12 is embedded in the conical positioning hole at the bottom of the mold. On the other hand, when the mold located on the lifting mold changing bracket moves to the rear and the lifting mold changing bracket controls the mold to descend, the mold has an accurate position on the top of the fixed mold bracket through the cooperation between each positioning cone block 12 and the positioning cone hole at the bottom of the mold, which helps the mold loading platform of the brick machine equipment to shift to the top of the mold and combine with the mold smoothly.
[0025] See also Figure 3 , we can see that:
[0026] The lifting mold changing bracket includes two opposite supporting side brackets 10 with forklift windows 10-1, and a connecting crossbeam 14 is provided between the supporting side brackets 10. As shown in the figure, there are two front and rear connecting crossbeams 14 between the supporting side brackets 10. There are two groups of front and rear forklift windows 10-1, and the distance between the front and rear forklift windows 10-1 on the same supporting side bracket 10 is equal to the distance between the front forks of a common forklift device. When taking and placing a mold on the lifting mold changing bracket, the front fork of the forklift device passes through the forklift window 10-1.
[0027] A segmented support beam 6 is installed on the top of the two support side brackets 10, and a chain 7 is installed on each segment of the segmented support beam 6. Figure 3 As shown in FIG. 1 , each segmented supporting beam 6 includes three segments, front, middle and rear, and the gaps between adjacent segments are aligned with the forklift window 10 - 1 below.
[0028] like Figure 3 As shown in the figure, another connecting beam 14 is installed between the rear ends of the two segmented supporting beams 6, and the fixed mold support is located between this connecting beam 14 and the connecting beam 14 arranged between the rear ends of the two supporting side supports 10, and the rear end of the connecting beam 14 located in the front contacts the front end of the gate-type support 2 located in the front, and the front end of the connecting beam 14 located in the rear contacts the rear end of the gate-type support 2 located in the rear, so that the lifting and mold changing support is restricted in its action mode: that is, the combination of the segmented supporting beams 6, the supporting side supports 10 and the chain 7 can only be lifted and displaced, but cannot be displaced forward and backward along the length direction of the local chain device.
[0029] In this embodiment, the segments of the segmented supporting cross beam 6 are square steel segments, sprockets are installed at both ends of the square steel segment, and the chain 7 is installed between the two sprockets, and the upper part of the chain 7 is located above the square steel segment, and the lower part of the chain 7 is located inside the square steel segment. In this way, each chain 7 can be flexibly rotated and displaced, and the bottom of the mold supported by the lifting mold changing bracket falls on the chain 7. In this way, when the mold is pulled, the mold can be displaced forward or backward along the length direction of the local chain device. The forward displacement usually corresponds to the unloading operation of the original mold, and the backward displacement usually corresponds to the operation of supplying a new mold to the brick machine equipment.
[0030] A front swing frame 8 is hingedly installed at the front lower part of the segmented supporting cross beam 6, a rear swing frame 11 is hingedly installed at the rear lower part, and a connecting rod 9 is installed between the middle parts of the front swing frame 8 and the rear swing frame 11, and also includes a push hydraulic cylinder 3 for pushing and pulling the bottom of the front swing frame 8 or the rear swing frame 11. The function of the connecting rod 9 is to make the front swing frame 8 and the rear swing frame 11 move in a linked manner. The front end of the connecting rod 9 is hingedly connected to the front swing frame 8, and the rear end is hingedly connected to the rear swing frame 11. When the push hydraulic cylinder 3 pushes and moves the bottom of the front swing frame 8 or the rear swing frame 11, the two swing frames move in a linked manner.
[0031] In this embodiment, a front axle seat 16 is installed at the front bottom of the segmented supporting beam 6, and a front rotating shaft 15 is installed at the top of the front swing frame 8, and the end of the front rotating shaft 15 is located in the front axle seat 16; a rear axle seat 18 is installed at the rear bottom of the segmented supporting beam 6, and a rear rotating shaft 17 is installed at the top of the rear swing frame 11, and the end of the rear rotating shaft 17 is located in the rear axle seat 18.
[0032] In this embodiment, front slide rails 5 are installed on both sides of the front of the support chassis 1, and rear slide rails 4 are installed on both sides of the rear, front rollers 19 are installed on both sides of the bottom of the front swing frame 8 and are located in the front slide rails 5, and rear rollers 20 are installed on both sides of the bottom of the rear swing frame 11 and are located in the rear slide rails 4. When the push hydraulic cylinder 3 pushes the two swing frames to move in linkage, the front rollers 19 move synchronously in the front slide rails 5 and the rear rollers 20 move synchronously in the rear slide rails 4, which improves the movement stability of the lifting and lowering mold changing bracket.
[0033] In this embodiment, the rear end of the cylinder body of the push hydraulic cylinder 3 is hingedly connected to the rear of the supporting frame 1, and the front end of the telescopic rod of the push hydraulic cylinder 3 is hingedly connected to the bottom middle of the rear swing frame 11, that is, the push hydraulic cylinder 3 directly provides a pushing and pulling action to the rear swing frame 11.
[0034] How to run:
[0035] (1) Mold unloading
[0036] The mold loading platform of the brick machine equipment is accurately shifted together with the mold to the top of the fixed mold bracket, and then the mold loading platform unloads the mold onto the fixed mold bracket and the positioning cone 12 is embedded in the positioning cone hole at the bottom of the mold, and then the mold loading platform is disconnected from the mold; then the hydraulic cylinder 3 is pushed to act, so that the lifting mold changing bracket lifts the mold, and at this time the mold is separated from the top of the fixed mold bracket, and then the mold can be pulled to move forward to the middle position on the lifting mold changing bracket, and at this time the mold can be taken off the local chain device by a forklift and transferred to the mold storage place;
[0037] (2) Mold loading
[0038] A forklift is used to take the mold out of the mold storage place and place it on the lifting mold changing bracket in the jacking state. Then the mold is pulled to shift backward along the length direction of the local chain device until it moves to the top of the fixed mold bracket. Then the hydraulic cylinder 3 is pushed to operate to make the lifting mold changing bracket lower the mold. The mold falls on the fixed mold bracket and the positioning cone 12 is embedded in the positioning conical hole at the bottom of the mold to correct the mold position. Then the mold loading platform of the brick machine equipment is shifted to the top of the mold and descends to combine with the mold. Then the mold loading platform is reset on the brick machine equipment, and then brick production can be carried out.
Claims
1. A lifting and changing mold chain device, characterized by: The invention comprises a supporting frame (1), wherein a fixed mold bracket capable of positioning the mold is provided at the front of the supporting frame (1), and a lifting mold changing bracket is provided above the supporting frame (1); the lifting mold changing bracket comprises two opposite supporting side brackets (10) with forklift windows (10-1), a connecting cross beam (14) is provided between the supporting side brackets (10), and a segmented supporting cross beam (6) is installed on the top of the two supporting side brackets (10) and a connecting cross beam (14) is provided between the segmented supporting cross beams (6). A chain (7) is installed on each segment of the supporting crossbeam (6); a front swing frame (8) is hingedly installed at the front lower part of the segmented supporting crossbeam (6); a rear swing frame (11) is hingedly installed at the rear lower part; a connecting rod (9) is installed between the middle parts of the front swing frame (8) and the rear swing frame (11); and a push hydraulic cylinder (3) is also included for pushing and pulling the bottom of the front swing frame (8) or the rear swing frame (11) to move forward and backward.
2. The lifting and changing mold chain device according to claim 1 is characterized in that: A front axle seat (16) is installed at the front bottom of the segmented supporting cross beam (6), a front rotating shaft (15) is installed at the top of the front swing frame (8), and the end of the front rotating shaft (15) is located in the front axle seat (16); a rear axle seat (18) is installed at the rear bottom of the segmented supporting cross beam (6), a rear rotating shaft (17) is installed at the top of the rear swing frame (11), and the end of the rear rotating shaft (17) is located in the rear axle seat (18).
3. The lifting and changing mold chain device according to claim 2, characterized in that: Front slide rails (5) are installed on both sides of the front of the support base frame (1), and rear slide rails (4) are installed on both sides of the rear. Front rollers (19) are installed on both sides of the bottom of the front swing frame (8), and the front rollers (19) are located in the front slide rails (5). Rear rollers (20) are installed on both sides of the bottom of the rear swing frame (11), and the rear rollers (20) are located in the rear slide rails (4).
4. The lifting and changing mold chain device according to claim 3, characterized in that: The segments of the segmented supporting cross beam (6) are square steel segments, sprockets are installed at both ends of the square steel segment, and the chain (7) is installed between the two sprockets, with the upper part of the chain (7) located above the square steel segment, and the lower part of the chain (7) located inside the square steel segment.
5. The lifting and changing mold chain device according to claim 4, characterized in that: The fixed mold support comprises two front and rear door-shaped supports (2), the bottom of the door-shaped supports (2) being fixedly connected to the supporting base frame (1), and positioning cone blocks (12) are installed on the tops of the two columns of each of the two door-shaped supports (2).
6. The lifting and changing mold chain device according to claim 5, characterized in that: A reinforcing triangular plate (13) is installed between the respective upright posts of the two door-shaped brackets (2) and the supporting base frame (1).
7. The lifting and changing mold chain device according to claim 6, characterized in that: The rear end of the cylinder body of the push hydraulic cylinder (3) is hingedly connected to the rear of the supporting chassis (1), and the front end of the telescopic rod of the push hydraulic cylinder (3) is hingedly connected to the middle of the bottom of the rear swing frame (11).
