Novel tray disassembling and stacking integrated equipment

Abstract

The utility model relates to the technical field of warehouse logistics, and discloses novel tray disassembling and stacking integrated equipment. According to the novel tray disassembling and stacking integrated equipment, through installation of the main body mechanism, in the using process of the equipment, a lifting assembly is started firstly, the position of a tray cargo carrying table is adjusted through the lifting assembly, and the lifting stability degree can be guaranteed through a linear sliding rail; the mechanical limiting backstop is used for limiting movement of the tray carrying table to prevent accidents, after the tray carrying table reaches a designated station, the clamping assembly is used for conducting horizontal centering clamping to achieve the tray disassembling and stacking functions, the side protection plates are heightened through the pallet forks, and therefore the two trays are clamped at the same time in the clamping process to achieve the purpose of aligning the trays. The novel tray disassembling and stacking integrated equipment integrates the functions of a tray disassembling machine and a tray stacking machine, the storage number of palletizable trays is increased, the problems that the trays are irregular and cannot meet the warehousing requirement in the stacking process at the present stage are solved, and the practicability of the novel tray disassembling and stacking integrated equipment is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of warehousing logistics, in particular to a novel integrated equipment for disassembling and stacking trays. Background Art

[0002] As an essential container in the warehousing and logistics system, pallets are used more and more on site year by year. The use scenarios of pallet stackers and pallet depalletizers are also increasing. In the process of intelligent warehousing inbound and outbound, pallets need to be stacked and stored and depalletized. Currently, pallet stackers are equipment for stacking and storing pallets, and pallet depalletizers are equipment for depalletizing. The two have independent functions.

[0003] At present, pallet depalletizing and pallet stacking machines only have a single pallet depalletizing or pallet stacking function, occupying a large space and having a high cost. In addition, the pallets of traditional pallet stacking machines are not stacked neatly, which often cannot meet the requirements for warehousing, and there are requirements on the number of pallets to be stacked, which reduces the use effect. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] The purpose of the utility model is to provide a new type of integrated equipment for disassembling and stacking pallets to solve the problems mentioned in the above background technology that the equipment occupies a large space and has a high cost. In addition, the pallets of traditional pallet stacking machines are not stacked neatly, which often cannot meet the requirements for warehousing, and there are requirements on the number of pallets to be stacked, which reduces the use effect.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a novel integrated equipment for disassembling and stacking disks, comprising a main body mechanism and a fixing mechanism, wherein the fixing mechanism is located at the lower end of the main body mechanism, the main body mechanism comprises a device body, a lifting assembly and a linear slide rail, the lifting assembly is fixedly arranged at the right end of the device body, and the linear slide rail is fixedly arranged at the left end of the device body;

[0008] Preferably, the main mechanism also includes a mechanical limit stop, a pallet loading platform, a clamping assembly and a protective assembly, the mechanical limit stop is fixedly mounted on the left end of the linear slide rail, the pallet loading platform is fixedly mounted on the upper end of the lifting assembly, the clamping assembly is fixedly mounted on the right side of the lifting assembly, and the protective assembly is fixedly mounted on the outer end of the device body. During the use of this equipment, the lifting assembly is first started, and the position of the pallet loading platform is adjusted by the lifting assembly. The linear slide rail can ensure the smoothness of the lifting and lowering, and the movement of the pallet loading platform is limited by the mechanical limit stop to prevent accidents. After the pallet loading platform reaches the designated workstation, the clamping assembly is used to make the fork mounting plate have only one degree of freedom in one direction, so that the fork can perform horizontal centering clamping to realize the functions of dismantling and stacking pallets. The fork has raised the side guard plate, so that it can clamp two pallets at the same time during the clamping process to achieve the purpose of aligning the pallets. It has the functions of a pallet dismantling machine and a pallet stacking machine in one, and increases the storage quantity of pallets that can be stacked, solving the problem that the pallets are not neat during the stacking process and cannot meet the warehousing requirements at this stage.

[0009] Preferably, the lifting assembly includes a driving motor, a driving shaft, a sprocket and a chain, the driving motor is fixedly mounted on the right end of the device body, the driving shaft is fixedly mounted on the right end of the driving motor, the sprocket is fixedly mounted on the right end of the driving shaft, and the chain is fixedly connected to the outer end of the sprocket. The driving motor is a hollow shaft motor, which is fixed to the equipment through a torque arm and directly connected to the driving shaft, thereby reducing the mechanical energy loss caused by the transmission, reducing energy consumption and thus saving the cost of use. The driving motor is installed on the side of the equipment, freeing up the top space of the equipment, thereby increasing the number of stacked pallets and meeting the current market demand for pallet dismantling machines and pallet stacking machines.

[0010] Preferably, the clamping assembly includes a second drive motor, a deep groove ball bearing, a fork mounting plate, a linear guide rail and a fork. The second drive motor is fixedly mounted on the right side of the first drive motor, and the deep groove ball bearing is fixedly mounted on the lower end of the second drive motor. The clamping assembly is driven by a dual servo motor, and the clamping distance is controlled by a sensor, so that the synchronization of the forks on both sides can be achieved. At the same time, the side guard plate is increased, and the forks clamp the two bottom pallets at the same time, so that the forks can be centered on the pallets while loading goods.

[0011] Preferably, the fork mounting plate is fixedly mounted on the lower end of the deep groove ball bearing, the linear guide rail is fixedly arranged on the upper end of the fork mounting plate, and the fork is fixedly mounted on the upper end of the fork mounting plate.

[0012] Preferably, the protective component includes an installation frame, a protective net and fixing ears. The installation frame is fixedly installed on the outer end of the device body, and the protective net is fixedly installed inside the installation frame. The installation frame can be fixed to the outside of the device body through the fixing ears, and the protective net can improve safety.

[0013] Preferably, the fixing mechanism comprises a fixing plate, a fixing base, a reinforcing rib and fixing bolts, the fixing plate is fixedly mounted on the front end of the device body, and the fixing base is fixedly mounted on the lower end of the fixing plate.

[0014] Preferably, the reinforcing ribs are fixedly mounted on the upper end of the fixed base, and the fixing bolts are movably arranged on the upper end of the fixed base. Through the mutual connection between the fixed base and the fixing bolts, the device can be firmly fixed at the workplace, and the reinforcing ribs can enhance the strength of the fixed base, making it more secure.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The new integrated pallet dismantling and stacking equipment realizes that during the use of the equipment, the lifting component is first started, and the position of the pallet loading platform is adjusted by the lifting component. The linear slide rail can ensure the smoothness of the lifting, and the movement of the pallet loading platform is limited by the mechanical limit stop to prevent accidents. After the pallet loading platform reaches the designated workstation, the fork mounting plate is made to have only one degree of freedom in one direction through the clamping component, so that the fork can perform horizontal centering clamping to realize the functions of dismantling and stacking. The side guard plate of the fork is raised, so that two pallets can be clamped at the same time during the clamping process to achieve the purpose of aligning the pallets. The functions of the pallet dismantling machine and the pallet stacking machine are combined into one, and the storage quantity of pallets that can be stacked is increased, which solves the problem that the pallets are not neat during the stacking process and cannot meet the storage requirements, and improves the practicality of the new integrated pallet dismantling and stacking equipment;

[0017] 2. The new integrated equipment for dismantling and stacking discs realizes the mutual connection between the fixed base and the fixed bolts through the installation of the fixing mechanism, so that the device can be firmly fixed at the working place. The reinforced ribs can improve the strength of the fixed base, making it more reliable, thereby improving the fixing effect of the new integrated equipment for dismantling and stacking discs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the main view structure of the utility model;

[0020] Figure 3 It is a schematic diagram of the structure of the left view of the utility model;

[0021] Figure 4 It is an enlarged structural diagram of the fixing mechanism of the utility model.

[0022] In the figure: 1. main mechanism; 101. device body; 102. lifting assembly; 1021. driving motor 1; 1022. driving shaft; 1023. sprocket; 1024. chain; 103. linear guide rail; 104. mechanical limit stop; 105. pallet loading platform; 106. clamping assembly; 1061. driving motor 2; 1062. deep groove ball bearing; 1063. fork mounting plate; 1064. linear guide rail; 1065. fork; 107. protection assembly; 1071. mounting frame; 1072. protection net; 1073. fixing ear; 2. fixing mechanism; 201. fixing plate; 202. fixing base; 203. reinforcing rib; 204. fixing bolt. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-Figure 4 The utility model provides a technical solution: a new integrated device for disassembling and stacking disks, including a main mechanism 1 and a fixing mechanism 2, the fixing mechanism 2 is located at the lower end of the main mechanism 1, the main mechanism 1 includes a device body 101, a lifting component 102 and a linear slide rail 103, the lifting component 102 is fixedly arranged at the right end of the device body 101, and the linear slide rail 103 is fixedly arranged at the left end of the device body 101.

[0025] The main mechanism 1 also includes a mechanical limit stop 104, a pallet loading platform 105, a clamping assembly 106 and a protective assembly 107. The mechanical limit stop 104 is fixedly installed at the left end of the linear slide rail 103, the pallet loading platform 105 is fixedly installed at the upper end of the lifting assembly 102, the clamping assembly 106 is fixedly installed on the right side of the lifting assembly 102, and the protective assembly 107 is fixedly installed at the outer end of the device body 101. The lifting assembly 102 includes a drive motor 1021, a drive shaft 1022, a sprocket 1023 and a chain 1024. The drive motor 1021 is fixedly installed at the right end of the device body 101, the drive shaft 1022 is fixedly installed at the right end of the drive motor 1021, the sprocket 1023 is fixedly installed at the right end of the drive shaft 1022, and the chain 1024 is fixedly connected to the sprocket 1023. The outer end of the clamping assembly 106 includes a driving motor 2 1061, a deep groove ball bearing 1062, a fork mounting plate 1063, a linear guide 1064 and a fork 1065. The driving motor 2 1061 is fixedly mounted on the right side of the driving motor 1 1021, the deep groove ball bearing 1062 is fixedly mounted on the lower end of the driving motor 2 1061, the fork mounting plate 1063 is fixedly mounted on the lower end of the deep groove ball bearing 1062, the linear guide 1064 is fixedly arranged on the upper end of the fork mounting plate 1063, and the fork 1065 is fixedly mounted on the upper end of the fork mounting plate 1063. The protection assembly 107 includes a mounting frame 1071, a protection net 1072 and a fixing ear 1073. The mounting frame 1071 is fixedly mounted on the outer end of the device body 101, and the protection net 1072 is fixedly mounted inside the mounting frame 1071.

[0026] The fixing mechanism 2 includes a fixing plate 201, a fixing base 202, a reinforcing rib 203 and a fixing bolt 204. The fixing plate 201 is fixedly installed at the front end of the device body 101, the fixing base 202 is fixedly installed at the lower end of the fixing plate 201, the reinforcing rib 203 is fixedly installed at the upper end of the fixing base 202, and the fixing bolt 204 is movably arranged at the upper end of the fixing base 202.

[0027] Working principle: When in use, first fix the device firmly at the work site by connecting the fixed base 202 and the fixing bolts 204, and then drive the drive shaft 1022, sprocket 1023 and chain 1024 through the driving motor 1021 to realize the lifting function of the pallet loading platform 105. The linear slide rail 103 is used to ensure the smoothness of the lifting. At the same time, the mechanical limit stop 104 limits the movement of the pallet loading platform 105. The pallet loading platform 105 is positioned at the work station for disassembling and stacking the pallets by adding a sensor electronic limit. The mechanical limit stop 104 is a physical stop to prevent accidents. When the pallet loading platform 105 reaches the specified After the workstation, the driving motor 2 1061 connects the deep groove ball bearing 1062 through the eccentric block and cooperates with the slot on the fork mounting plate 1063. At the same time, the fork mounting plate 1063 cooperates with the linear guide 1064, so that the fork mounting plate 1063 has only one degree of freedom in one direction, so that the fork 1065 can perform horizontal centering clamping to realize the functions of dismantling and stacking pallets. The fork 1065 has a higher side guard plate, so that it can clamp two pallets at the same time during the clamping process to achieve the purpose of aligning the pallets. The fork mounting plate 1063 is processed with several threaded holes, and the fork 1065 can be adjusted and installed to the corresponding position according to the pallet specifications, so that one device can adapt to a variety of pallet specifications.

[0028] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.

Claims

1. A novel device for integrated tray stacking and disassembling, comprising a main mechanism (1) and a fixing mechanism (2), characterized in that: The fixing mechanism (2) is located at the lower end of the main mechanism (1); the main mechanism (1) comprises a device body (101), a lifting assembly (102) and a linear slide rail (103); the lifting assembly (102) is fixedly arranged at the right end of the device body (101); and the linear slide rail (103) is fixedly arranged at the left end of the device body (101); The main body mechanism (1) further comprises a mechanical limit stop (104), a pallet loading platform (105), a clamping assembly (106) and a protection assembly (107); the mechanical limit stop (104) is fixedly mounted on the left end of the linear slide rail (103); the pallet loading platform (105) is fixedly mounted on the upper end of the lifting assembly (102); the clamping assembly (106) is fixedly mounted on the right side of the lifting assembly (102); and the protection assembly (107) is fixedly mounted on the outer end of the device body (101).

2. The novel integrated equipment for disassembling and stacking disks according to claim 1 is characterized in that: The lifting assembly (102) comprises a driving motor (1021), a driving shaft (1022), a sprocket (1023) and a chain (1024); the driving motor (1021) is fixedly mounted on the right end of the device body (101); the driving shaft (1022) is fixedly mounted on the right end of the driving motor (1021); the sprocket (1023) is fixedly mounted on the right end of the driving shaft (1022); and the chain (1024) is fixedly connected to the outer end of the sprocket (1023).

3. The novel integrated equipment for disassembling and stacking disks according to claim 2 is characterized in that: The clamping assembly (106) comprises a second drive motor (1061), a deep groove ball bearing (1062), a fork mounting plate (1063), a linear guide rail (1064) and a fork (1065), wherein the second drive motor (1061) is fixedly mounted on the right side of the first drive motor (1021), and the deep groove ball bearing (1062) is fixedly mounted on the lower end of the second drive motor (1061).

4. The novel integrated equipment for disassembling and stacking disks according to claim 3 is characterized in that: The fork mounting plate (1063) is fixedly mounted on the lower end of the deep groove ball bearing (1062), the linear guide rail (1064) is fixedly arranged on the upper end of the fork mounting plate (1063), and the fork (1065) is fixedly mounted on the upper end of the fork mounting plate (1063).

5. The novel integrated equipment for disassembling and stacking disks according to claim 4 is characterized in that: The protection component (107) comprises a mounting frame (1071), a protection net (1072) and a fixing ear (1073); the mounting frame (1071) is fixedly mounted on the outer end of the device body (101); and the protection net (1072) is fixedly mounted inside the mounting frame (1071).

6. The novel integrated equipment for disassembling and stacking disks according to claim 5 is characterized in that: The fixing mechanism (2) comprises a fixing plate (201), a fixing base (202), a reinforcing rib (203) and a fixing bolt (204); the fixing plate (201) is fixedly mounted on the front end of the device body (101); and the fixing base (202) is fixedly mounted on the lower end of the fixing plate (201).

7. The novel integrated equipment for disassembling and stacking disks according to claim 6 is characterized in that: The reinforcing rib plate (203) is fixedly mounted on the upper end of the fixed base (202), and the fixing bolt (204) is movably arranged on the upper end of the fixed base (202).

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