Automatic expansion device for inflatable shaft of carbon filament winding machine

By designing the automatic expansion and tightening device of the gas expansion shaft of the carbon wire collector, the control valve is triggered by the turntable and pressure plate components, the automatic ventilation and closing of the gas expansion shaft is achieved, and the problems of cumbersome operation and low degree of automation in the prior art are solved. Improves the stability and automation of the system.

CN222159369UActive Publication Date: 2024-12-13ZHEJIANG JINGGONG SCI & TECH +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421031565.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2024-12-13
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The existing carbon wire collectors need to manually operate the expansion and relaxation of the gas expansion shaft before or after winding. The operation is complicated, the degree of automation is low, the failure rate is high, and it is greatly affected by external factors.

Method used

A carbon wire wire collector automatic expansion and tightening device for gas expansion shaft is designed, including mounting plate, turntable, inflation shaft, control valve and pressure plate assembly. The control valve is triggered through the rotation of turntable and the pressure plate assembly to realize automatic expansion shaft. Ventilation and closing, using arc surface and roller structure to ensure stable triggering of the control valve.

Benefits of technology

Automatic control of the inflation shaft is realized, manual operation is reduced, automation is improved, failure rate is reduced, and system stability is enhanced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222159369U_ABST
    Figure CN222159369U_ABST
Patent Text Reader

Abstract

The utility model discloses a carbon filament take-up machine inflatable shaft automatic expansion device, which comprises a mounting plate, a turntable, an inflatable shaft, a control valve and a pressing plate assembly, the turntable is rotatably mounted on the mounting plate, the inflatable shaft is mounted on the turntable, the inflatable shaft penetrates through the turntable, the control valve is mounted on the turntable, the pressing plate assembly is mounted on the mounting plate, and the pressing plate assembly is positioned on a rotating path of the control valve. The pressing plate assembly and the control valve are located on the same side of the installation plate, the control valve comprises an air inlet and an air outlet, the air inlet is connected with an air source, the air outlet is connected with the air expansion shaft, and the air inlet is communicated with the air outlet when the pressing plate assembly triggers the control valve. The control valve is triggered to enable the air expansion shaft to automatically conduct ventilation and closing.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of carbon fiber production equipment, and more specifically to an automatic expansion device for an air shaft of a carbon fiber take-up machine. Background Art

[0002] Carbon fiber is a new type of high-strength, high-modulus fiber material with a carbon content of more than 95%. It is made of organic fibers such as flaky graphite microcrystals stacked along the axial direction of the fiber. It is a microcrystalline graphite material obtained by carbonization and graphitization. Carbon fiber is "soft on the outside and hard on the inside" and is lighter than metallic aluminum.

[0003] When the carbon filament winder is winding or after winding, the winder involves two states: the air shaft is tightened and the winder is relaxed. However, in the prior art, before or after winding, the carbon filament winder needs to stop the winder first, and manually control the air shaft to tighten and relax the winder through buttons to ensure that the wind-up air shaft is tightened and the unwinding air shaft is relaxed. The operation is cumbersome, the degree of automation is low, and the electronic control is greatly affected by external factors, and the failure rate is relatively high. Therefore, a technical solution is needed to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art, to achieve ventilation and closing of the air shaft without manual labor, and to provide an automatic tightening device for the air shaft of a carbon filament winder.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The utility model discloses an automatic tightening device for an air shaft of a carbon filament collecting machine, comprising a mounting plate, a turntable, an air shaft, a control valve, and a pressure plate assembly, wherein the turntable is rotatably mounted on the mounting plate, the air shaft is mounted on the turntable, the air shaft passes through the turntable, the control valve is mounted on the turntable, the pressure plate assembly is mounted on the mounting plate, the pressure plate assembly is located on a rotation path of the control valve, the pressure plate assembly and the control valve are located on the same side of the mounting plate, the control valve comprises an air inlet and an air outlet, the air inlet is connected to an air source, the air outlet is connected to the air shaft, and the air inlet is connected to the air outlet when the pressure plate assembly triggers the control valve.

[0007] Furthermore, the control valve includes a valve plate, a valve body, and a button. The valve plate includes a free end, and the free end can be close to or away from the valve body. The button is installed on the side of the valve body facing the valve plate. When the pressure plate assembly triggers the control valve, the pressure plate assembly presses against the valve plate, and the valve plate presses against the button so that the air inlet is connected to the air outlet.

[0008] Furthermore, a roller is installed at the free end of the valve plate, and the roller is located on a side of the valve plate away from the center of the turntable. The roller can abut against the pressure plate assembly to trigger the control valve.

[0009] Furthermore, the pressure plate assembly includes a bracket and a pressure plate, the bracket is fixedly mounted on the mounting plate, the pressure plate is fixedly mounted on the bracket, and the pressure plate can contact the control valve to trigger the control valve.

[0010] Furthermore, the side surface of the pressing plate facing the center direction of the rotating disk is a pressing surface, the pressing surface is an arc surface, the pressing surface and the rotating disk are concentrically arranged, and the pressing surface can contact the control valve to trigger the control valve.

[0011] Furthermore, the pressing sheet includes two inclined surfaces, the inclined surfaces are located at two ends of the pressing surface, and the outer ends of the inclined surfaces gradually move away from the center direction of the rotating disk.

[0012] Furthermore, the control valve is installed on the turntable through a frame, the frame is provided with a support plate, and the control valve is installed on an end of the support plate away from the center of the turntable.

[0013] Furthermore, the control valve is provided with a connecting plate, the connecting plate is provided with a waist-shaped hole, and the control valve can be adjusted along the direction of the waist-shaped hole.

[0014] Furthermore, the frame is installed with a connecting pipe, the connecting pipe extends toward the axial direction of the turntable, the connecting pipe is provided with an air inlet end and an air outlet end, the air inlet end is connected to the air outlet, and the air outlet end is connected to the inflatable shaft.

[0015] Furthermore, there are two inflatable shafts, which are symmetrically arranged around the center of the turntable, and one inflatable shaft is correspondingly connected to one control valve.

[0016] The beneficial effects of the utility model are:

[0017] 1. The utility model installs a control valve on a rotating turntable, and the control valve can rotate with the turntable. The pressure plate assembly installed on the rotation path of the control valve can trigger the control valve. The valve plate of the control valve is pressed by the pressure plate at the position of the pressure plate assembly and is triggered to connect the air inlet and the air outlet of the control valve, so that the control valve connects the air shaft to ventilate the air shaft. The rotation of the turntable causes the pressure plate assembly to trigger the control valve to automatically control the ventilation and closing of the air shaft.

[0018] 2. The pressing surface of the pressure plate of the utility model that contacts the control valve is an arc surface. The outer ends of the inclined surfaces at both ends of the arc surface are inclined in the direction away from the turntable. The part of the free end of the valve plate that presses against the pressing surface is provided with a roller. The roller can contact the pressing surface and the inclined surface, so that the control valve can be triggered by the pressure plate more stably. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of this embodiment.

[0020] Figure 2 for Figure 1 Enlarged view of point A in the middle.

[0021] Figure 3 Schematic diagram of the control valve and frame in this embodiment.

[0022] Figure 4 Schematic diagram of the pressure plate assembly in this embodiment.

[0023] Figure numerals: 1. mounting plate; 2. turntable; 3. inflatable shaft; 31. air inlet pipe; 4. control valve; 41. valve plate; 411. roller; 42. valve body; 43. button; 44. air inlet; 45. air outlet; 46. connecting plate; 461. waist-shaped hole; 5. frame; 51. support plate; 52. connecting pipe; 521. air inlet end; 522. air outlet end; 6. pressure plate assembly; 61. bracket; 62. pressure plate; 621. pressing surface; 622. inclined surface; 7. motor. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in this embodiment to clearly and completely describe the technical solution in this embodiment. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0025] like Figure 1 As shown, this embodiment discloses an automatic tightening device for an air shaft of a carbon filament collecting machine, comprising a mounting plate 1, a turntable 2, an air shaft 3, a control valve 4, and a pressure plate assembly 6. The turntable 2 is rotatably mounted on the mounting plate 1. The figure is a back-to-back schematic diagram of this embodiment, and a motor 7 is installed on the back of the mounting plate 1. The outer periphery of the turntable 2 is provided with gear teeth. The output shaft of the motor 7 is installed with a gear corresponding to the gear teeth of the turntable 2, and the motor 7 can drive the turntable 2 to rotate.

[0026] like Figure 1 As shown, there are two pneumatic shafts 3, which are installed on the turntable 2. The two pneumatic shafts 3 are symmetrically arranged around the center of the turntable 2, and the two pneumatic shafts 3 respectively correspond to two workstations (a winding workstation and a reeling workstation) on the turntable 2. A detection head is installed at the corresponding workstation on the mounting plate 1 to detect whether the pneumatic shaft 3 has reached the corresponding workstation. The pneumatic shaft 3 passes through the turntable 2, and the part of the pneumatic shaft 3 on which the wire collection reel is installed is located on the front side of the mounting plate 1, and an air inlet pipe 31 is installed at one end of the pneumatic shaft 3 located on the back side of the mounting plate 1.

[0027] like Figure 1 , Figure 2 As shown, the control valve 4 is installed on the turntable 2 through a frame 5. The frame 5 is annular and is provided with a support plate 51. The support plate 51 extends along the radial direction of the turntable 2. The control valve 4 is installed at one end of the support plate 51 away from the center of the turntable 2. The control valve 4 is provided with a connecting plate 46. The connecting plate 46 is provided with a waist-shaped hole 461. The control valve 4 can be adjusted along the direction of the waist-shaped hole 461. The waist-shaped hole 461 has the same extension direction as the connecting plate 46. The control valve 4 can adjust its position in the radial direction of the turntable 2 through the waist-shaped hole 461.

[0028] like Figure 2 , Figure 3 As shown, the control valve 4 includes a valve plate 41, a valve body 42, a button 43, an air inlet 44 and an air outlet 45. The valve plate 41 includes a free end, and the free end can be close to or away from the valve body 42. The other end of the valve plate 41 is connected to the valve body 42 by a hinge. The hinged part of the valve plate 41 and the valve body 42 is installed with a torsion spring, which can maintain a certain angle of the valve plate 41 and reset it after rotation. The button 43 is installed on the side of the valve body 42 facing the valve plate 41. The air inlet 44 is connected to the air source, and the part where the air source and the air inlet 44 are connected is connected by a rotating joint. The air source and the air inlet 44 prevent the air pipe connected therebetween from rotating and entangled. The air outlet 45 is connected to the inflation shaft 3. Pressing the button 43 can trigger the air inlet 44 of the control valve 4 to be connected to the air outlet 45. The control valve 4 adopts a two-position three-way mechanical valve.

[0029] like Figure 2 , Figure 3 As shown, the pressure plate assembly 6 is installed on the mounting plate 1, and the pressure plate assembly 6 is located on the rotation path of the control valve 4. The pressure plate assembly 6 and the control valve 4 are located on the same side of the mounting plate 1. The pressure plate assembly 6 includes a bracket 61 and a pressing plate 62. The bracket 61 is fixedly installed on the mounting plate 1, and the pressing plate 62 is fixedly installed on the bracket 61. The pressing plate 62 is located on the outer side of the turntable 2. The pressing plate 62 can contact the control valve 4 and thus trigger the control valve 4. When the pressure plate assembly 6 triggers the control valve 4, the air inlet 44 is connected to the air outlet 45.

[0030] like Figure 2 , Figure 4As shown, the side of the pressing plate 62 facing the center of the turntable 2 is a pressing surface 621, and the pressing surface 621 is an arc surface. The pressing surface 621 and the turntable 2 are concentrically arranged. The free end of the valve plate 41 is installed with a roller 411, and the roller 411 is located on the side of the valve plate 41 away from the center of the turntable 2. One inflatable shaft 3 is connected to a control valve 4. When the inflatable shaft 3 rotates to the winding position, the control valve 4 corresponding to the inflatable shaft 3 at the winding position reaches the position of the pressure plate assembly 6, and the roller 411 of the valve plate 41 presses against the pressing surface 621 to trigger the control valve 4. When the pressure plate assembly 6 triggers the control valve 4, the pressing plate 62 presses against the valve plate 41, and the valve plate 41 presses against the button 43, so that the air inlet 44 is connected to the air outlet 45, so that the gas of the air source passes into the inflatable shaft 3, so that the inflatable shaft 3 can be wound and the reel can be removed.

[0031] More preferably, the pressure plate 62 includes two inclined surfaces 622, which are located at both ends of the pressure surface 621, and the outer ends of the inclined surfaces 622 gradually move away from the center of the turntable 2. The two inclined surfaces 622 can play a transition role when the roller 411 contacts the pressure plate 62, and guide the roller 411 to enter the pressure surface 621, so that the triggering of the control valve 4 and the pressure plate assembly 6 is more stable.

[0032] More preferably, the frame 5 is installed with a connecting pipe 52, which extends axially toward the turntable 2. The connecting pipe 52 is provided with an air inlet end 521 and an air outlet end 522. The air inlet end 521 is connected to the air outlet 45, and the air outlet end 522 is connected to the inflatable shaft 3. The connecting pipe 52 plays a role of connection transition. The air outlet 45 of the control valve 4 is far away from the air inlet pipe 31 of the inflatable shaft 3, and a transition connection needs to be made through the connecting pipe 52.

[0033] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. An automatic tightening device for the air shaft of a carbon filament take-up machine, It is characterized in that The invention comprises a mounting plate (1), a rotating disk (2), an inflatable shaft (3), a control valve (4), and a pressure plate assembly (6); the rotating disk (2) is rotatably mounted on the mounting plate (1); the inflatable shaft (3) is mounted on the rotating disk (2); the inflatable shaft (3) passes through the rotating disk (2); the control valve (4) is mounted on the rotating disk (2); the pressure plate assembly (6) is mounted on the mounting plate (1); the pressure plate assembly (6) is located on the rotation path of the control valve (4); the pressure plate assembly (6) and the control valve (4) are located on the same side of the mounting plate (1); the control valve (4) comprises an air inlet (44) and an air outlet (45); the air inlet (44) is connected to an air source; the air outlet (45) is connected to the inflatable shaft (3); when the pressure plate assembly (6) triggers the control valve (4), the air inlet (44) is connected to the air outlet (45).

2. According to claim 1, an automatic tightening device for an air shaft of a carbon filament winder, It is characterized in that The control valve (4) comprises a valve plate (41), a valve body (42), and a button (43); the valve plate (41) comprises a free end, and the free end can be close to or away from the valve body (42); the button (43) is installed on a side of the valve body (42) facing the valve plate (41); when the pressure plate assembly (6) triggers the control valve (4), the pressure plate assembly (6) presses against the valve plate (41), and the valve plate (41) presses against the button (43), so that the air inlet (44) is connected to the air outlet (45).

3. According to claim 2, an automatic expansion device for an air shaft of a carbon filament winder, It is characterized in that A roller (411) is installed at the free end of the valve plate (41), and the roller (411) is located on a side of the valve plate (41) away from the center of the turntable (2). The roller (411) can abut against the pressure plate assembly (6) to trigger the control valve (4).

4. According to claim 1, an automatic tightening device for an air shaft of a carbon filament winder, It is characterized in that The pressure plate assembly (6) comprises a bracket (61) and a pressure plate (62); the bracket (61) is fixedly mounted on the mounting plate (1); the pressure plate (62) is fixedly mounted on the bracket (61); and the pressure plate (62) is capable of contacting the control valve (4) and thereby triggering the control valve (4).

5. According to claim 4, an automatic expansion device for an air shaft of a carbon filament winder, It is characterized in that The side surface of the pressing plate (62) facing the center direction of the rotating disk (2) is a pressing surface (621), and the pressing surface (621) is a circular arc surface. The pressing surface (621) and the rotating disk (2) are arranged concentrically, and the pressing surface (621) can contact the control valve (4) and thus trigger the control valve (4).

6. According to claim 5, an automatic expansion device for an air shaft of a carbon filament winder, It is characterized in that The pressing sheet (62) comprises two inclined surfaces (622), the inclined surfaces (622) being located at two ends of the pressing surface (621), and the outer ends of the inclined surfaces (622) gradually move away from the center direction of the rotating disk (2).

7. According to claim 1, an automatic expansion device for an air shaft of a carbon filament winder, It is characterized in that The control valve (4) is mounted on the rotating disk (2) via a frame (5); the frame (5) is provided with a support plate (51); and the control valve (4) is mounted on an end of the support plate (51) away from the center of the rotating disk (2).

8. According to claim 7, an automatic expansion device for an air shaft of a carbon filament winder, It is characterized in that The control valve (4) is provided with a connecting plate (46), the connecting plate (46) is provided with a waist-shaped hole (461), and the control valve (4) can be adjusted along the length direction of the waist-shaped hole (461).

9. According to claim 7, an automatic expansion device for an air shaft of a carbon filament winder, It is characterized in that The frame (5) is provided with a connecting tube (52), the connecting tube (52) extending in the axial direction of the turntable (2), the connecting tube (52) being provided with an air inlet end (521) and an air outlet end (522), the air inlet end (521) being connected to the air outlet (45), and the air outlet end (522) being connected to the inflatable shaft (3).

10. An automatic tightening device for an air shaft of a carbon filament winder according to any one of claims 1 to 9, It is characterized in that The number of the inflatable shafts (3) is two, and the two inflatable shafts (3) are symmetrically arranged around the center of the rotating disk (2), and one inflatable shaft (3) is correspondingly connected to one control valve (4).