Automatic hub stack transfer robot

By designing automatic hub stacking transport robots, using technologies such as lifting drive tracks and alignment lidar, the problems of large turning radius and unsuitable structure of existing equipment are solved, and efficient hub stacking transport is achieved, improving the working efficiency of the freight yard .

CN222159679UActive Publication Date: 2024-12-13JIANGSU POMLEAD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421007138.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2024-12-13
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The existing wheel hub stacking transfer equipment is huge in shape, has a large turning radius, and slow manual driving response, resulting in low working efficiency. The existing pallet handling robot structure is not suitable for wheel hub stacks with a load of more than 350 kilograms and cannot be directly transferred to the truck. superior.

Method used

A wheel stack automatic transfer robot is designed, using wheel stacking handling components, lifting drive tracks, driven rollers, alignment lidar, driving observation components and auxiliary steering components, and small radius turns and Quick alignment, combined with lift control chain and anti-falling components to ensure the stability and balance of the equipment, and can automatically transfer hub stacks weighing more than 350 kilograms.

Benefits of technology

It improves logistics efficiency and overall work efficiency of the freight yard, realizes free movement and rapid loading and unloading in a small space, and can automatically transfer the wheel stacks in the factory to the freight yard or load on a truck, improving the work efficiency of the freight yard.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222159679U_ABST
    Figure CN222159679U_ABST
Patent Text Reader

Abstract

Two front fork arms (2-1) are installed at the two ends of the front portion of a rear connecting base (2-3) of a chassis assembly (2) in parallel, driving wheels (3) are installed on the outer sides of the two front fork arms (2-1) through supports respectively, a circular groove is formed in the bottom of the rear connecting base (2-3), and an auxiliary steering assembly (6) is installed in the circular groove. The auxiliary steering assembly (6) drives rolling wheels arranged on the auxiliary steering assembly (6) through a driving motor internally provided with a clutch, rails (2-2) are fixedly installed on the upper portions of the two front fork arms (2-1), toothed belts (2-21) are arranged on the upper surfaces of the rails (2-2), and laser radars (4) are installed on the surfaces of the front portions of the two front fork arms (2-1) respectively. According to the automatic hub stacking machine, hub stacks in a plant can be automatically transferred to a goods yard or the hub stacks in the goods yard can be loaded on a truck, the logistics efficiency can be effectively improved, and the overall working efficiency of the goods yard is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a material transfer device, in particular to a wheel hub stack automatic transfer robot. Background Art

[0002] After the production of automobile wheels is completed, multiple wheel hubs need to be stacked on pallets and then transported to the cargo yard to wait for loading and transportation to the automobile assembly plant. Currently, after the wheel hubs are stacked, they are mainly transported from the wheel hub stacks in the factory to the cargo yard by forklifts driven by personnel or loaded onto trucks. However, existing forklifts are large in size and require a large radius for turning. At the same time, manually driven forklifts need to observe the alignment status when transporting goods, and the reaction is slow, resulting in low work efficiency.

[0003] At present, the utility model with patent number CN218319283U discloses a pallet handling robot, including a frame, a rear universal mechanism, a driving mechanism and a fork arm; the fork arm is telescopically arranged inside the frame; the rear universal mechanism includes a rear universal rocker arm suspension and rear universal wheels arranged at both ends of the rear universal rocker arm suspension; the rear universal rocker arm suspension is arranged at the rear middle of the frame; the driving mechanism is provided with two groups, which are respectively arranged on the left and right sides of the frame; the driving mechanism includes a driving rocker arm suspension, a driving wheel and a front universal wheel, and the driving wheel and the front universal wheel are respectively arranged at both ends of the driving rocker arm suspension; the two groups of driving rocker arm suspensions are parallel to the length direction of the fork arm, and the rear universal rocker arm suspension is perpendicular to the length direction of the fork arm; the utility model adopts three groups of suspensions to form three evenly distributed force points, thereby improving the driving stability of the pallet handling robot; effectively solving the problem of slipping of the pallet handling robot, and greatly increasing the adaptability of the pallet handling robot to the ground. However, the application proposal itself is limited in weight. The pallet for stacking wheel hubs usually weighs more than 350 kilograms, and the lighter body is difficult to maintain balance during transportation. At the same time, due to its own structural limitations, it can only transfer the lighter pallet from point A to point B, but cannot directly transfer the wheel hub connected to the pallet to the truck. Therefore, it is not suitable for the production environment of a wheel hub factory. Summary of the invention

[0004] In view of the problems existing in the above-mentioned prior art, the utility model provides an automatic transfer robot for wheel hub stacks, which can automatically transfer the wheel hub stacks in the factory to the cargo yard or load the wheel hub stacks in the cargo yard onto trucks, which can effectively improve the logistics efficiency and enhance the overall work efficiency of the cargo yard.

[0005] In order to achieve the above-mentioned purpose, the utility model provides an automatic transfer robot for wheel hub stacks, including a wheel hub stack handling assembly, a lifting drive track, a driven roller, a lifting control chain, a rear connecting seat, a driving wheel, an alignment laser radar, a driving observation assembly, an auxiliary steering assembly and a control console; two front fork arms are installed in parallel at both ends of the front of the rear connecting seat of the chassis assembly, and driving wheels are installed on the outer sides of the two front fork arms through brackets respectively; a circular groove is provided at the bottom of the rear connecting seat to install the auxiliary steering assembly; the auxiliary steering assembly drives the roller equipped therewith through a built-in driving motor with a clutch; a track is fixedly installed on the upper part of the two front forks, a toothed belt is provided on the upper surface of the track, and alignment laser radars are installed on the front surfaces of the two front forks respectively; a groove is provided on the lower surface of the main body of the wheel hub stack handling assembly to install an anti-dropping device The track groove at the bottom of the anti-fall component is movably connected to the track, and the host body driving machine built into the host body engages the toothed belt through the gear; the control machine, power battery pack and lifting control machine are fixedly installed inside the host body through the bracket, and two vertical lifting drive tracks are fixedly installed on the front surface of the host body. The driven rollers are respectively installed on the upper and lower parts of the inner side of the lifting drive track through the rotating shaft, and a supporting roller is arranged between the two driven rollers. The lifting control chain is connected end to end and rotates on the surface of the two driven rollers and is supported by the supporting rollers. The motor of the lifting control machine controls the lifting control chain through the ratchet, and the lifting control chain drives the fork plate base to rise and fall, and the fork plate is installed on the front surface of the fork plate base; the driving observation component is fixedly installed on the top of the lifting drive track; the driving observation component has a built-in laser radar and a camera.

[0006] In addition, the wheel hub stack automatic transfer robot according to the above embodiment of the utility model may also have the following additional technical features:

[0007] As a further improvement of the present invention, the wheel hub stack handling assembly is equipped with a control console.

[0008] As a further improvement of the present invention, a power battery pack replacement window is provided on the side of the host body, and the power battery pack is installed inside the host body through a slide rail and a platform.

[0009] As a further improvement of the present invention, the power battery pack is provided with a flame retardant cover on the outside and is equipped with a pressure relief valve.

[0010] As a further improvement of the present utility model, the surfaces of the fork plate and the fork plate base are both equipped with reinforcing ribs.

[0011] Through the above scheme, the utility model has at least the following advantages: compared with conventional manually driven forklifts, the overall volume is effectively controlled by the wheel hub stack handling assembly that can move back and forth on the chassis assembly, and in conjunction with the independent driving wheel and auxiliary steering assembly, the device can turn with an extremely small radius, allowing the device to move freely in a smaller space. At the same time, with the help of the aiming laser radar, the device can be aimed at the wheel hub stack more quickly, thereby completing rapid loading and unloading, and the driving observation assembly ensures that the equipment can sense obstacles in time, and decide to stop or continue moving forward according to actual conditions. The wheel hub stack in the factory can be automatically transferred to the cargo yard or the wheel hub stack in the cargo yard can be loaded onto a truck, which can effectively improve logistics efficiency and improve the overall work efficiency of the cargo yard. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional schematic diagram of the automatic transfer robot for wheel hub stacks;

[0013] Figure 2 yes Figure 1 A bottom-view stereogram of

[0014] Figure 3 This is a front view of the wheel stack handling component of the wheel stack automatic transfer robot;

[0015] Figure 4 yes Figure 3 AA cross-section diagram;

[0016] Figure 5 This is a three-dimensional diagram of the anti-falling component of the wheel stack automatic transfer robot;

[0017] Figure 6 It is a three-dimensional diagram of the chassis assembly of the wheel stack automatic transfer robot;

[0018] Figure 7 It is a three-dimensional diagram of the track of the wheel stack automatic transfer robot;

[0019] In the figure: 1. Hub stack handling assembly, 1-1. Lifting drive track, 1-11. Driven roller, 1-12. Lifting control chain, 1-13. Support roller, 1-2. Main machine body, 1-21. Control machine, 1-22. Power battery pack, 1-23. Lifting control machine, 1-24. Main machine body drive machine, 1-25. Anti-falling assembly, 1-26. Track groove, 1-3. Fork plate base, 1-4. Fork plate, 2. Chassis assembly, 2-1. Front fork arm, 2-2. Track, 2-21. Toothed belt, 2-3. Rear connecting seat, 3. Driving wheel, 4. Aiming laser radar, 5. Driving observation assembly, 6. Auxiliary steering assembly, 7. Control console. DETAILED DESCRIPTION

[0020] The hub stack automatic transfer robot of the present invention will be described below in conjunction with the accompanying drawings.

[0021] In the first embodiment of the present application, Figures 1 to 7 As shown, the wheel hub stack automatic transfer robot (hereinafter referred to as "this patent") includes a wheel hub stack handling component 1, a driving wheel 3, an aiming laser radar 4, a driving observation component 5, an auxiliary steering component 6 and a control console 7. Marking lines are set on the factory floor to facilitate the equipment to find the way. Two front fork arms 2-1 are installed in parallel at both ends of the front of the rear connecting seat 2-3 of the chassis component 2. Driving wheels 3 are installed on the outer sides of the two front fork arms 2-1 through brackets. The two driving wheels 3 are used to provide driving force for this patent, and the independent driving wheels 3 can greatly reduce the turning radius of this patent. The bottom of the rear connecting seat 2-3 A circular groove is provided to install the auxiliary steering assembly 6. The auxiliary steering assembly 6 drives the roller equipped therewith through a built-in driving motor with a clutch. The auxiliary steering assembly 6 can provide a certain driving force. The track 2-2 is fixedly installed on the upper part of the two front fork arms 2-1. A toothed belt 2-21 is provided on the upper surface of the track 2-2. The front surfaces of the two front fork arms 2-1 are respectively installed with an alignment laser radar 4. A groove is provided on the lower surface of the main body 1-2 of the wheel hub stack handling assembly 1 to install the anti-falling assembly 1-25. The track groove 1-26 provided at the lower part of the anti-falling assembly 1-25 is movably connected to the track 2-2. The anti-falling assembly 1- 25 and the track 2-2 can effectively prevent the main body 1-2 from being separated from the chassis assembly 2, so that the present patent can better cope with the wheel hub stack weighing more than 350 kilograms. The main body drive machine 1-24 built into the main body 1-2 engages the toothed belt 2-21 through the gear; the control machine 1-21, the power battery pack 1-22 and the lifting control machine 1-23 are fixedly installed inside the main body 1-2 through the bracket. The communication equipment built into the control machine 1-21 itself can better connect the control information. Two vertical lifting drive tracks 1-1 are fixedly installed on the front surface of the main body 1-2. The lifting drive tracks The driven rollers 1-11 are respectively installed on the upper and lower inner parts of 1-1 through the rotating shaft, and a supporting roller 1-13 is arranged between the two driven rollers 1-11. The lifting control chain 1-12 is connected end to end and rotates on the surfaces of the two driven rollers 1-11 and is supported by the supporting roller 1-13. The motor of the lifting control machine 1-23 controls the lifting control chain 1-12 through the ratchet. The lifting control chain 1-12 drives the fork plate base 1-3 to rise and fall, and the fork plate 1-4 is installed on the front surface of the fork plate base 1-3; the driving observation component 5 is fixedly installed on the top of the lifting drive track 1-1; the driving observation component 5 has built-in laser radar and camera.

[0022] A pallet handling robot with utility model number CN218319283U (hereinafter referred to as "the patent") is limited in weight. The pallet for stacking wheel hubs usually weighs more than 350 kilograms, and the lighter body is difficult to maintain balance during transportation. At the same time, due to its own structural limitations, it can only transport lighter pallets from point A to point B, but cannot directly transport the wheel hubs connected to the pallet to the truck. Therefore, it is not suitable for the production environment of the wheel hub factory. However, due to its heavier structure, the patent can effectively bear the weight of the wheel hub stack, and in conjunction with the lifting drive rail 1-1, the fork plate base 1-3 and the fork plate 1-4, the patent can lift the wheel hub stack to the height of the transport vehicle cargo box, making it convenient for the equipment in the cargo box to load the wheel hub stack.

[0023] The structure of the second embodiment is basically the same as that of the first embodiment, except that Figure 1 As shown, the hub stack handling assembly 1 is equipped with a control console 7. The staff can stand on the rear connecting seat 2-3 and control the present invention through the control console 7.

[0024] In order to further optimize the working performance of this application, in order to further improve working efficiency and prevent charging from affecting the operation of the equipment, a power battery pack replacement window is opened on the side of the host body 1-2, and the power battery pack 1-22 is installed inside the host body 1-2 through a slide rail and a platform. In order to improve the safety of the battery pack 1-22, a flame retardant cover is provided on the outside of the power battery pack 1-22, and a pressure relief valve is provided. In order to improve the strength of the fork plate 1-4 and the fork plate base 1-3, the surfaces of the fork plate 1-4 and the fork plate base 1-3 are equipped with reinforcing ribs.

[0025] When in use, the wheel stack automatic transfer robot is installed and charged, and then marking lines are set on the factory floor, and the equipment can be put into use.

[0026] When the utility model is in use, the specific operations are as follows:

[0027] When the patent transfers the stacked wheel hubs, the wheel hub stacking station sends a signal to inform the dispatching equipment that there is a stack that needs to be transferred. The driving wheel 3 and the auxiliary steering assembly 6 of the chassis assembly 2 cooperate with each other and arrive in front of the wheel hub stack that needs to be transferred under the guidance of the driving observation assembly 5. Then the aiming laser radar 4 guides the two front fork arms 2-1 to align with the wheel hub stack. The main body driving machine 1-24 of the wheel hub stack handling assembly 1 drives the main body 1-2 to move forward along the track 2-2, allowing the fork plate 1-4 to extend out of the front edge of the front fork arm 2-1. At this time, the fork plate 1-4, which is already in the appropriate position, is inserted into the reserved hole of the wheel hub stack pallet. Then, the lifting control machine 1-23 controls the lifting control chain 1-12 to rotate, allowing the fork plate 1-4 to be lifted to the appropriate position, and the main body driving machine 1-24 drives the main body 1-2 to move along the track 2-2. The wheel hub stack is moved so that the wheel hub stack lifted by the fork plate 1-4 enters between the two front fork arms 2-1. At this time, the patent occupies the smallest space. The driving wheel 3 and the auxiliary steering assembly 6 of the chassis assembly 2 cooperate with each other and reach the yard along the marking line under the guidance of the driving observation assembly 5, and go to the designated position under the command of the dispatching equipment. After arriving at the position, the main engine body driving machine 1-24 drives the main engine body 1-2 to move forward along the track 2-2, and the driving wheel 3 and the auxiliary steering assembly 6 cooperate with each other to adjust the position of the patent so that the wheel hub stack enters the placement position. After the wheel hub stack is positioned, the lifting control machine 1-23 controls the lifting control chain 1-12 to rotate, so that the chain 1-12 controls the fork plate base 1-3 to lower the fork plate 1-4 to the ground, and the main engine body driving machine 1-24 drives the main engine body 1-2 to reset along the track 2-2 to complete a transfer. When the wheel hub stack needs to be transported to the cargo box of the transport vehicle, other working methods are the same, only the chain 1-12 controls the fork plate base 1-3 to lower the fork plate 1-4 to the ground and then lifts it to the cargo box height, the active wheel 3 drives the patent to continue forward, and then the chain 1-12 controls the fork plate base 1-3 to lower the fork plate 1-4 to the bottom plate of the cargo box, and the wheel hub stack loading is completed.

[0028] In summary, the wheel stack automatic transfer robot of the utility model embodiment effectively controls the overall volume through the wheel stack handling component 1 that can move back and forth on the chassis component 2, and cooperates with the independent driving wheel 3 and the auxiliary steering component 6, so that the device can turn with an extremely small radius, allowing the device to move freely in a smaller space. At the same time, with the help of the alignment laser radar 4, the device can be aligned with the wheel stack more quickly, thereby completing rapid loading and unloading, and the driving observation component 5 ensures that the equipment can sense obstacles in time, and decide to stop or continue to move forward according to actual conditions. It can automatically transfer the wheel stack in the factory to the cargo yard or load the wheel stack in the cargo yard onto a truck, which can effectively improve logistics efficiency and improve the overall work efficiency of the cargo yard.

[0029] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.

Claims

1. A wheel hub stack automatic transfer robot, comprising a wheel hub stack handling component (1), a chassis component (2), a driving wheel (3), an aiming laser radar (4), a driving observation component (5), an auxiliary steering component (6) and a control console (7), It is characterized in that Two front fork arms (2-1) are installed in parallel at both ends of the front of the rear connecting seat (2-3) of the chassis assembly (2). The driving wheels (3) are installed on the outer sides of the two front fork arms (2-1) through brackets. A circular groove is provided at the bottom of the rear connecting seat (2-3) to install the auxiliary steering assembly (6). The auxiliary steering assembly (6) drives the roller equipped with it through a built-in driving motor with a clutch. The upper part of the two front fork arms (2-1) is fixedly installed with a track (2-2). The upper surface of the track (2-2) is provided with The main body (1-2) of the hub stack handling component (1) has a toothed belt (2-21), and the front surfaces of the two front fork arms (2-1) are respectively installed with an aiming laser radar (4); a groove is provided on the lower surface of the main body (1-2) of the hub stack handling component (1) to install an anti-drop component (1-25); a track groove (1-26) provided at the lower part of the anti-drop component (1-25) is movably connected to the track (2-2); a main body driving machine (1-24) built into the main body (1-2) engages with the toothed belt (2-21) through a gear; the main body A control machine (1-21), a power battery pack (1-22) and a lifting control machine (1-23) are fixedly installed inside the main body (1-2) through a bracket, two vertical lifting drive rails (1-1) are fixedly installed on the front surface of the main body (1-2), and driven rollers (1-11) are respectively installed on the upper and lower parts of the inner side of the lifting drive rails (1-1) through rotating shafts, and a supporting roller (1-13) is provided between the two driven rollers (1-11). The lifting control chain (1-12) is connected end to end at The surfaces of the two driven rollers (1-11) rotate and are supported by the support rollers (1-13); the motor of the lifting control machine (1-23) controls the lifting control chain (1-12) through the ratchet; the lifting control chain (1-12) drives the fork plate base (1-3) to rise and fall; the fork plate (1-4) is installed on the front surface of the fork plate base (1-3); the driving observation component (5) is fixedly installed on the top of the lifting drive track (1-1); the driving observation component (5) has a built-in laser radar and a camera.

2. The wheel hub stack automatic transfer robot according to claim 1, It is characterized in that The wheel hub stack handling assembly (1) is equipped with a control console (7).

3. The wheel hub stack automatic transfer robot according to claim 2, It is characterized in that A power battery pack replacement window is provided on the side of the host body (1-2), and the power battery pack (1-22) is installed inside the host body (1-2) via a slide rail and a platform.

4. The wheel hub stack automatic transfer robot according to claim 3, It is characterized in that The power battery pack (1-22) is provided with a flame-retardant cover on the outside and is equipped with a pressure relief valve.

5. The wheel hub stack automatic transfer robot according to claim 1 or 2, It is characterized in that The surfaces of the fork plate (1-4) and the fork plate base (1-3) are both equipped with reinforcing ribs.