Full-automatic oil separation adjusting tank
Through the design of fully automatic oil separator adjustment tank, and the use of automated control and level gauge system, the problems of complex and poor performance of oil-containing wastewater separation in the existing technology are solved, efficient oil-water separation and water quality adjustment are achieved, and cost is reduced and energy consumption.
Patent Information
- Application Number
- CN202420200672.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-26
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-01-26
AI Technical Summary
In the prior art, the oil-water separation operation of oil-containing wastewater is complex, has high cost and poor results, which affects the environment and agricultural production.
A fully automatic oil separating regulating tank is designed, including oil-water separation chamber, wastewater chamber, oil collection tank, water inlet pipe, baffle, waste oil lifting pump and other components. Through automatic control, oil-water separation and waste oil collection are realized, and liquid level is used. The meter and PLC control system automatically adjust the inlet flow rate and pump operation, and combine the mixer and monitoring equipment to improve the separation effect.
It realizes efficient oil-water separation, reduces manual operation costs, improves separation effect, and has the characteristics of low investment, low energy consumption, automation and simple maintenance.
Smart Images

Figure CN222159838U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wastewater treatment, and in particular relates to a full-automatic oil separation regulating tank. Background Art
[0002] Direct discharge of oily wastewater will cause great environmental and social harm. Specifically, when oily wastewater is discharged into rivers, lakes or bays, the oil layer covers the water surface, preventing the diffusion of oxygen in the air into the water, reducing the dissolved oxygen in the water, limiting the photosynthesis of algae, and even making the water smelly, destroying the utilization value of water resources, polluting the water body, and affecting the survival of aquatic organisms; when used for agricultural irrigation, it will block the pores of the soil, preventing air from entering, and the soil and microorganisms will not be able to metabolize normally, hindering the growth of crops, and in severe cases, causing crop yield reduction or death. The more important hazard of oily wastewater is that petroleum also contains carcinogenic hydrocarbons, which are enriched by fish and shellfish and endanger human health through the food chain.
[0003] Therefore, it is necessary to separate oil from water in the oily wastewater. In the prior art, oil-water separation is achieved by manual oil scooping, which is complicated to operate and not only increases labor costs, but also has a poor oil-water separation effect. Utility Model Content
[0004] In view of the defects in the prior art, the utility model provides a fully automatic oil separation regulating tank, which can effectively solve the above problems.
[0005] The technical solution adopted by the utility model is as follows:
[0006] The utility model provides a fully automatic oil separation regulating tank, comprising an oil-water separation chamber (1), a wastewater chamber (2), an oil collecting tank (3), a water inlet pipe (4), a water inlet regulating valve (5), a baffle (6), a waste oil lifting pump (7), a waste oil outlet pipe (8), a stirrer (9), a lifting pump (11), a water outlet pipe (12), a water outlet valve (13), a cover plate (14), a vent pipe (15) and a waste oil barrel (16);
[0007] The baffle (6) is fixedly arranged in the body of the oil separation regulating tank, and a gap is formed between the bottom of the baffle (6) and the bottom of the body of the oil separation regulating tank, the top surface of the baffle (6) is higher than the designed water surface, and the bottom surface of the baffle (6) is lower than the designed water surface. The baffle (6) separates the body of the oil separation regulating tank into an oil-water separation chamber (1) and a wastewater chamber (2), and the lower parts of the oil-water separation chamber (1) and the wastewater chamber (2) are connected through the gap;
[0008] The oil-water separation chamber (1) is connected to the water inlet pipe (4) and the ventilation pipe (15) respectively; the water inlet pipe (4) is installed with the water inlet regulating valve (5);
[0009] The oil collecting pool (3) is fixedly arranged at a position near the baffle (6) inside the oil-water separation chamber (1), the bottom of the oil collecting pool (3) is fixed to the bottom of the oil-water separation chamber (1), and the top surface of the oil collecting pool (3) is at the same height as the designed water surface;
[0010] The waste oil lifting pump (7) is installed at the bottom of the oil collecting pool (3); the water outlet end of the waste oil lifting pump (7) is connected to the waste oil barrel (16) through the waste oil outlet pipe (8); a mixer (9) is arranged in the waste water chamber (2); the lifting pump (11) is installed at the bottom of the waste water chamber (2) close to the water outlet; the outlet pipe (12) is arranged at the outlet end of the lifting pump (11); the outlet valve (13) is installed on the outlet pipe (12); the cover plate (14) is arranged as an integral part of the oil-water separation chamber (1) and the top of the waste water chamber (2).
[0011] Preferably, the fully automatic oil separation regulating tank further comprises a first liquid level gauge (10A), a second liquid level gauge (10B), a first data line (21), a second data line (22) and a PLC control cabinet (19);
[0012] The first liquid level meter (10A) is installed in the oil collecting pool (3), the first liquid level meter (10A) is linked to the waste oil lifting pump (7), and the first liquid level meter (10A) is connected to the PLC control cabinet (19) via the first data line (21);
[0013] The second liquid level meter (10B) is installed in the wastewater chamber (2), the second liquid level meter (10B) is linked to the lift pump (11), and the second liquid level meter (10B) is connected to the PLC control cabinet (19) via the second data line (22).
[0014] Preferably, it also includes a real-time oil-water monitoring device, which includes a graduated glassware (17), a camera (18), a sampling regulating valve (25), a third liquid level meter (10C), a third data line (23) and a fourth data line (24);
[0015] The graduated glassware (17) and the camera (18) are arranged in a closed space with a uniform light source; one end of the sampling tube is connected to a sampling regulating valve (25) installed on a water inlet pipe (4) of the oil separator regulating tank; the other end of the sampling tube extends into the interior of the graduated glassware (17); the sampling tube is installed with the sampling regulating valve (25); the third liquid level gauge (10C) is arranged in the graduated glassware (17); the third liquid level gauge (10C) and the sampling regulating valve (25) are linked; the third liquid level gauge (10C) is connected to the PLC control cabinet (19) via the fourth data line (24);
[0016] The collecting field of view of the camera (18) is oriented toward the graduated glassware (17), and the camera (18) is connected to the PLC control cabinet (19) via the third data line (23).
[0017] Preferably, the PLC control cabinet (19) is connected to a computer (20).
[0018] The fully automatic oil separation regulating tank provided by the utility model has the following advantages:
[0019] The utility model provides a fully automatic oil separation regulating tank, which has good oil-water separation effect and takes into account the function of regulating water quality and quantity, does not require manual oil scooping, and has the characteristics of low investment, precise oil collection, low energy consumption, high efficiency, unmanned operation, and easy maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 The internal plan view of the fully automatic oil separation regulating tank provided by the utility model;
[0021] Figure 2 This is a structural diagram of the fully automatic oil separation regulating tank provided by the utility model.
[0022] in:
[0023] Oil-water separation chamber 1, wastewater chamber 2, oil collecting pool 3, water inlet pipe 4, water inlet regulating valve 5, baffle 6, waste oil lifting pump 7, waste oil outlet pipe 8, mixer 9, first liquid level gauge 10A, second liquid level gauge 10B, third liquid level gauge 10C, lifting pump 11, outlet pipe 12, outlet valve 13, cover plate 14, ventilation pipe 15, waste oil barrel 16, glassware with scale 17, camera 18, PLC control cabinet 19, computer 20, first data line 21, second data line 22, third data line 23, fourth data line 24, sampling regulating valve 25. DETAILED DESCRIPTION
[0024] In order to make the technical problems, technical solutions and beneficial effects solved by the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0025] The utility model provides a fully automatic oil separation regulating pool, which has good oil-water separation effect and takes into account the function of regulating water quality and quantity. It does not require manual oil collection, collects oil through the oil collecting pool, and lifts the waste oil to the waste oil barrel through the waste oil lifting pump. It has the characteristics of low investment, simple structure, low energy consumption, high efficiency, automatic control and easy maintenance.
[0026] See also Figure 1 and Figure 2The utility model provides a fully automatic oil separation regulating tank, including an oil-water separation chamber 1, a wastewater chamber 2, an oil collecting tank 3, a water inlet pipe 4, a water inlet regulating valve 5, a baffle 6, a waste oil lifting pump 7, a waste oil outlet pipe 8, a mixer 9, a lifting pump 11, an outlet pipe 12, an outlet valve 13, a cover plate 14, a vent pipe 15 and a waste oil barrel 16;
[0027] A baffle 6 is fixedly arranged in the oil separator regulating tank body, and a gap is formed between the bottom of the baffle 6 and the bottom of the oil separator regulating tank body, the top surface of the baffle 6 is higher than the designed water surface, and the bottom surface of the baffle 6 is lower than the designed water surface. The oil separator regulating tank body is divided into an oil-water separation chamber 1 and a wastewater chamber 2 by the baffle 6, and the lower parts of the oil-water separation chamber 1 and the wastewater chamber 2 are connected through the gap;
[0028] The oil-water separation chamber 1 is connected to the water inlet pipe 4 and the ventilation pipe 15 respectively; the water inlet pipe 4 is installed with a water inlet regulating valve 5, and the water inlet regulating valve 5 can adjust the water inlet flow rate and water inlet flow;
[0029] An oil collecting pool 3 is fixedly arranged near the baffle 6 inside the oil-water separation chamber 1, the bottom of the oil collecting pool 3 is fixed to the bottom of the oil-water separation chamber 1, and the top surface of the oil collecting pool 3 is at the same height as the designed water surface; the oil collecting pool 3 is located in a corner inside the oil-water separation chamber 1, and the area of the oil collecting pool 3 is much smaller than the area of the oil-water separation chamber 1.
[0030] A waste oil lifting pump 7 is installed at the bottom of the oil collecting pool 3; the water outlet end of the waste oil lifting pump 7 is connected to the waste oil barrel 16 through a waste oil outlet pipe 8; a stirrer 9 is arranged in the wastewater chamber 2, and stirring is performed by the stirrer 9 to achieve the purpose of homogenization and equalization; a lifting pump 11 is installed at the bottom of the wastewater chamber 2 near the water outlet; an outlet pipe 12 is arranged at the water outlet end of the lifting pump 11; an outlet valve 13 is installed on the outlet pipe 12; an integrated cover plate 14 is arranged on the top of the oil-water separation chamber 1 and the wastewater chamber 2.
[0031] In the utility model, the oil-water separation chamber 1, the wastewater chamber 2 and the oil collecting pool 3 are built together, which effectively reduces the occupied area.
[0032] In the present utility model, the fully automatic oil separation regulating tank further includes a first liquid level gauge 10A, a second liquid level gauge 10B, a first data line 21, a second data line 22 and a PLC control cabinet 19;
[0033] A first liquid level gauge 10A is installed in the oil collecting pool 3, and the first liquid level gauge 10A is linked to the waste oil lifting pump 7. The first liquid level gauge 10A is connected to the PLC control cabinet 19 through the first data line 21; therefore, the waste oil lifting pump 7 is stopped when the liquid level in the oil collecting pool 3 is low, and the waste oil lifting pump 7 is started when the liquid level in the oil collecting pool 3 is high, and an alarm is sounded when the liquid level in the oil collecting pool 3 is too high; the liquid level displayed by the first liquid level gauge 10A is transmitted to the PLC control cabinet 19 through the first data line 21 to realize the liquid level monitoring function.
[0034] A second liquid level gauge 10B is installed in the wastewater chamber 2, and the second liquid level gauge 10B is linked with the lift pump 11, and the second liquid level gauge 10B is connected to the PLC control cabinet 19 through the second data line 22. When the liquid level in the wastewater chamber 2 is low, the lift pump 11 is stopped, and when the liquid level in the wastewater chamber 2 is high, the lift pump 11 is started, and an alarm is sounded when the liquid level in the wastewater chamber 2 is too high; the liquid level displayed by the second liquid level gauge 10B is transmitted to the PLC control cabinet 19 through the wastewater chamber 2, realizing the liquid level monitoring function.
[0035] In the utility model, the working principle of the fully automatic oil separation regulating tank is:
[0036] The horizontal flow rate of the fully automatic oil separation tank is designed to be 1-2 mm / s. The oily wastewater first flows into the oil-water separation chamber 1. After the oil-water separation effect of the baffle 6, the waste oil overflows into the oil collecting pool 3 and is collected into the waste oil barrel 16 through the waste oil lifting pump 7 and the waste oil outlet pipe 8; the wastewater enters the wastewater chamber 2 and is transported to the next link through the lifting pump 11 and the outlet pipe 12. The residence time of the wastewater chamber 2 is designed to be 12 hours. The oil storage volume from the lower end of the baffle to the water surface is equal to 30% of the effective volume of the oil separation tank. The automatic multifunctional oil separation tank can not only effectively remove suspended oil with a particle size of more than 50 μm, but also take into account the role of regulating water quality and water quantity.
[0037] As a preferred method, an oil-water real-time monitoring device can be further provided to monitor the oil-water separation effect. The oil-water real-time monitoring device includes a graduated glassware 17, a camera 18, a sampling regulating valve 25, a third liquid level meter 10C, a third data line 23 and a fourth data line 24;
[0038] The graduated glassware 17 and the camera 18 are arranged in a closed space with a uniform light source, and the uniform light source is arranged at the top of the closed space. One end of the sampling tube is connected to the sampling regulating valve 25 installed in the water inlet pipe 4 of the oil separator regulating tank, and is specifically connected to the water outlet of the wastewater chamber 2. The other end of the sampling tube extends into the interior of the graduated glassware 17, and the sampling regulating valve 25 is installed in the sampling tube; a third liquid level gauge 10C is arranged in the graduated glassware 17, and the third liquid level gauge 10C and the sampling regulating valve 25 are linked, and the third liquid level gauge 10C is connected to the PLC control cabinet 19 through the fourth data line 24; the sampling regulating valve 25 is opened when the liquid level in the graduated glassware 17 is low, and the sampling regulating valve 25 is closed when the liquid level in the graduated glassware 17 is high, and an alarm is sounded when the liquid level in the graduated glassware 17 is too high; the liquid level displayed by the third liquid level gauge 10C is transmitted to the PLC control cabinet 19 through the fourth data line 24.
[0039] The acquisition field of the camera 18 is toward the graduated glassware 17. The graduation lines on the graduated glassware 17 can adopt a fluorescent effect. The camera 18 is connected to the PLC control cabinet 19 via the third data line 23. The PLC control cabinet 19 is connected to the computer 20. Therefore, the camera 18 takes a real-time image of the wastewater in the graduated glassware 17, analyzes the wastewater image, and obtains the thickness of the oil layer and the thickness of the mud layer sedimentation, thereby adjusting the water inlet flow rate of the fully automatic oil separation regulating unit so that the water inlet flow rate can ensure the best separation effect of the fully automatic oil separation regulating unit. The water inlet flow rate is controlled by controlling the opening height of the water inlet regulating valve 5 to ensure that the water inlet flow rate is between 1-2 mm / s. If there is no obvious oil layer thickness, it indicates that the oil separation effect is good. If there is an obvious oil layer thickness, the height of the water inlet regulating valve 5 needs to be lowered.
[0040] The utility model has the following beneficial effects: good oil-water separation effect and the function of regulating water quality and quantity. No manual oil scooping is required. The oil is collected through the oil collecting pool and the waste oil is lifted to the waste oil barrel through the waste oil lifting pump. It has the characteristics of low investment, simple structure, low energy consumption, high efficiency, automatic control and easy maintenance.
[0041] The above is only a preferred embodiment of the present invention. It should be pointed out that ordinary technicians in this technical field can make several improvements and modifications without departing from the principle of the present invention. These improvements and modifications should also be considered as the protection scope of the present invention.
Claims
1. A fully automatic oil separation regulating tank, characterized in that: It comprises an oil-water separation chamber (1), a wastewater chamber (2), an oil collecting pool (3), a water inlet pipe (4), a water inlet regulating valve (5), a baffle (6), a waste oil lifting pump (7), a waste oil outlet pipe (8), a mixer (9), a lifting pump (11), a water outlet pipe (12), a water outlet valve (13), a cover plate (14), a vent pipe (15) and a waste oil barrel (16); The baffle (6) is fixedly arranged in the body of the oil separation regulating tank, and a gap is formed between the bottom of the baffle (6) and the bottom of the body of the oil separation regulating tank, the top surface of the baffle (6) is higher than the designed water surface, and the bottom surface of the baffle (6) is lower than the designed water surface. The baffle (6) separates the body of the oil separation regulating tank into an oil-water separation chamber (1) and a wastewater chamber (2), and the lower parts of the oil-water separation chamber (1) and the wastewater chamber (2) are connected through the gap; The oil-water separation chamber (1) is connected to the water inlet pipe (4) and the ventilation pipe (15) respectively; the water inlet pipe (4) is installed with the water inlet regulating valve (5); The oil collecting pool (3) is fixedly arranged at a position near the baffle (6) inside the oil-water separation chamber (1), the bottom of the oil collecting pool (3) is fixed to the bottom of the oil-water separation chamber (1), and the top surface of the oil collecting pool (3) is at the same height as the designed water surface; The waste oil lifting pump (7) is installed at the bottom of the oil collecting pool (3); the water outlet end of the waste oil lifting pump (7) is connected to the waste oil barrel (16) through the waste oil outlet pipe (8); a mixer (9) is arranged in the waste water chamber (2); the lifting pump (11) is installed at the bottom of the waste water chamber (2) close to the water outlet; the outlet pipe (12) is arranged at the outlet end of the lifting pump (11); the outlet valve (13) is installed on the outlet pipe (12); the cover plate (14) is arranged as an integral part of the oil-water separation chamber (1) and the top of the waste water chamber (2).
2. A fully automatic oil separation regulating tank according to claim 1, characterized in that: The fully automatic oil separation regulating tank further comprises a first liquid level gauge (10A), a second liquid level gauge (10B), a first data line (21), a second data line (22) and a PLC control cabinet (19); The first liquid level meter (10A) is installed in the oil collecting pool (3), the first liquid level meter (10A) is linked to the waste oil lifting pump (7), and the first liquid level meter (10A) is connected to the PLC control cabinet (19) via the first data line (21); The second liquid level meter (10B) is installed in the wastewater chamber (2), the second liquid level meter (10B) is linked to the lift pump (11), and the second liquid level meter (10B) is connected to the PLC control cabinet (19) via the second data line (22).
3. A fully automatic oil separation regulating tank according to claim 2, characterized in that: Also included is an oil-water real-time monitoring device, which includes a graduated glassware (17), a camera (18), a sampling regulating valve (25), a third liquid level meter (10C), a third data line (23) and a fourth data line (24); The graduated glassware (17) and the camera (18) are arranged in a closed space with a uniform light source; one end of the sampling tube is connected to a sampling regulating valve (25) installed on a water inlet pipe (4) of the oil separator regulating tank; the other end of the sampling tube extends into the interior of the graduated glassware (17); the sampling tube is installed with the sampling regulating valve (25); the third liquid level gauge (10C) is arranged in the graduated glassware (17); the third liquid level gauge (10C) and the sampling regulating valve (25) are linked; the third liquid level gauge (10C) is connected to the PLC control cabinet (19) via the fourth data line (24); The collecting field of view of the camera (18) is oriented toward the graduated glassware (17), and the camera (18) is connected to the PLC control cabinet (19) via the third data line (23).
4. A fully automatic oil separation regulating tank according to claim 2, characterized in that: The PLC control cabinet (19) is connected to a computer (20).
