Single-tool special-shaped glass cutting machine
By adopting the design of rollers and loading frames in the glass cutting machine, combined with linear motors, limit strips and CCD visual capture devices, the problem of difficult loading of heavier glass is solved, and the rapid positioning and cutting of glass is achieved, which improves the Cutting efficiency and precision.
Patent Information
- Application Number
- CN202420430035.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-05
AI Technical Summary
When loading glass by existing magnetic levitation visual special-shaped glass cutting machines, it is difficult to adjust the heavier glass, which affects the rapid loading and positioning of the glass.
A single-knife special-shaped glass cutting machine is designed, adopting a combined structure of roller and loading frame. The top of the roller is flush with the top surface of the chassis. The size of the loading frame is suitable for the glass size. The roller has the ability to rotate and can quickly locate and move. Glass, while using linear motors and limit strips to achieve precise movement of the cutting knife, cylinders for cutting, CCD visual capture devices and displays for position capture and control.
The glass is quickly and accurately loaded and cut, which reduces the friction force when the glass moves, avoids the skewed position during cutting, improves the cutting efficiency and precision, and reduces waste chip pollution.
Smart Images
Figure CN222160003U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass cutting, in particular to a single-blade special-shaped glass cutting machine. Background Art
[0002] Nowadays, with the improvement of automation level, automation technology is increasingly used in the glass cutting industry. Many automated equipment such as automatic glass cutting machines and CNC glass cutting machines have emerged. As the cost of human resources increases year by year, more and more glass processing plants have begun to carry out automation improvements to replace manual labor.
[0003] For example, a magnetic suspension visual shaped glass cutting machine with a publication number of CN209778648U comprises: a frame, on which a platform is arranged; a Y-axis guide rail assembly, which is arranged on the platform, a workbench is arranged on the Y-axis guide rail assembly, the Y-axis guide rail assembly is used to drive the workbench to move along the length direction of the platform, and the workbench is used to carry the shaped glass to be processed; two columns, one column is arranged on each side of the long side of the platform; an X-axis guide rail assembly, which comprises a crossbeam, an X-axis guide rail, an X-axis linear motor and a tool holder assembly, the crossbeam connects the two columns, the X-axis guide rail and the X-axis linear motor are arranged on the crossbeam, the X-axis linear motor drives the tool holder assembly to move on the X-axis guide rail along the width direction of the platform, the tool holder assembly comprises a tool holder, a hob and a shock absorbing structure arranged between the tool holder and the hob, and the tool holder is connected to the X-axis guide rail;
[0004] This technical solution not only broadens the application range of the cutting machine, but also improves the cutting stability and cutting precision; but in terms of loading, after cutting a piece of glass, the glass is still placed directly on the workbench, and the position of the glass is adjusted at the same time to keep it horizontal, but for heavier glass, this adjustment method is more difficult, so it is not conducive to glass loading. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a single-blade special-shaped glass cutting machine.
[0006] The utility model is achieved in this way:
[0007] A single-blade special-shaped glass cutting machine comprises a cutting mechanism and a feeding mechanism, wherein the cutting mechanism comprises a fixed base, a chassis is slidably arranged on the top of the fixed base, the feeding mechanism comprises a support frame, the support frame is mounted on one side of the fixed base, a feeding frame is mounted on the top of the support frame, openings are provided on both sides of the feeding frame, a first connecting rod is mounted on both sides of the opening on one side of the feeding frame, a second connecting rod is equidistantly mounted inside the feeding frame and between a pair of first connecting rods, a plurality of rollers are equidistantly mounted on the outside of the second connecting rod, the top of the roller is flush with the top surface of the chassis, and the size of the feeding frame is adapted to the size of the glass.
[0008] The beneficial effect of adopting the above-mentioned further scheme is that, because the top of the roller is flush with the top surface of the chassis, and the size of the loading frame is matched with the size of the glass, the glass can be fed into the loading frame from one of the openings, and then the glass is pushed again to move to the chassis through the other opening. At the same time, the side of the glass fits with the inner wall of the loading frame, so the position of the pushed out glass will not be skewed, so the purpose of quickly positioning the glass to be cut can be achieved. At the same time, the roller has the ability to rotate, so the friction when the glass moves can be reduced, thereby achieving the purpose of fast loading.
[0009] Furthermore, a slide groove is opened at the top center of the fixed base, a first linear motor is installed inside the slide groove, a slider slides inside the slide groove, the slider is connected to the mover of the first linear motor, and the chassis is connected to the slider.
[0010] Furthermore, a first limiting strip is symmetrically installed inside the slide groove, and the slider slides outside the first limiting strip.
[0011] Furthermore, a pair of support seats are installed on the top of the fixed base, a crossbeam is installed on the top of the pair of support seats, a second linear motor is installed on one side of the crossbeam, a mover of the second linear motor is connected to a slide, a cylinder is installed on one side of the slide, an output end of the cylinder is connected to a machine base, and a cutting knife is installed at the bottom of the machine base.
[0012] Furthermore, a limiting groove is provided on one side of the crossbeam, and a second limiting strip is installed on one side of the slide plate, and the second limiting strip slides inside the limiting groove.
[0013] The beneficial effect of adopting the above-mentioned further scheme is that the first linear motor can drive the chassis to move in the direction of the cutting knife, and the second linear motor can drive the cutting knife to move laterally, so that the glass can be cut into different shapes, and the limit bar can keep the chassis in linear motion, the use of the limit groove and the limit bar can keep the cutting knife in linear motion, and the cylinder can make the cutting knife squeeze the glass. The length of the slider is greater than the chassis, so the waste chips generated by cutting the glass will fall onto the slider and the chassis, so it is more difficult to contaminate the slide groove.
[0014] Furthermore, a CCD visual capture device is installed on one side of the base.
[0015] Furthermore, a display is installed on the top of the beam, and the display is communicatively connected to the CCD vision capture device.
[0016] The beneficial effect of adopting the above further solution is that the CCD visual capture device can capture the position where the glass is cut and reflect the result on the display.
[0017] Furthermore, a control panel is installed on one side of the fixed base, and the control panel and the display, the CCD visual capture device, the cylinder, the second linear motor, and the first linear motor are electrically connected through wires.
[0018] The beneficial effect of adopting the above further solution is that the control panel can facilitate the user to control the display, the CCD visual capture device, the cylinder, the second linear motor, and the first linear motor.
[0019] The beneficial effect of the utility model is as follows: the utility model obtains a single-blade special-shaped glass cutting machine through the above design. Since the top of the roller is flush with the top surface of the chassis, and the size of the loading frame is adapted to the size of the glass, the glass can be fed into the loading frame from one of the openings, and then the glass is pushed again to move to the chassis through the other opening. At the same time, the side of the glass fits with the inner wall of the loading frame, so the position of the pushed out glass will not be skewed, so the purpose of quickly positioning the glass to be cut can be achieved. At the same time, the roller has the ability to rotate, so the friction when the glass moves can be reduced, thereby achieving the purpose of quickly loading. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the following is a brief introduction to the drawings required for use in the implementation mode. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1A first three-dimensional structural schematic diagram of a single-blade special-shaped glass cutting machine provided by the utility model;
[0022] Figure 2 for Figure 1 A schematic diagram of the structure of structure A in the middle;
[0023] Figure 3 This is a second three-dimensional structural schematic diagram of a single-blade special-shaped glass cutting machine provided by the utility model.
[0024] In the figure: 100, cutting mechanism; 1001, fixed base; 1002, slide groove; 1003, slider; 1004, chassis; 1005, support seat; 1006, beam; 1007, second linear motor; 1008, display; 1009, limit groove; 1010, slide plate; 1011, second limit strip; 1012, cylinder; 1013, machine base; 1014, cutting knife; 1015, CCD visual capture device; 1016, first linear motor; 1017, first limit strip; 200, feeding mechanism; 2001, support frame; 2002, feeding frame; 2003, opening; 2004, second connecting rod; 2005, roller; 2006, first connecting rod. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.
[0027] Embodiment 1 of the utility model of a single-blade special-shaped glass cutting machine
[0028] The utility model provides the following technical solutions: Figure 1 to Figure 3, including a cutting mechanism 100 and a feeding mechanism 200, the cutting mechanism 100 includes a fixed base 1001, a chassis 1004 is slidably arranged on the top of the fixed base 1001, the feeding mechanism 200 includes a support frame 2001, the support frame 2001 is installed on one side of the fixed base 1001, a feeding frame 2002 is installed on the top of the support frame 2001, openings 2003 are provided on both sides of the feeding frame 2002, a first connecting rod 2006 is installed on both sides of the opening 2003 on one side of the feeding frame 2002, a second connecting rod 2004 is installed equidistantly between the inside of the feeding frame 2002 and a pair of first connecting rods 2006, a plurality of rollers 2005 are installed equidistantly on the outside of the second connecting rod 2004, and the rollers 200 The top of the roller 2005 is flush with the top surface of the bottom plate 1004, and the size of the loading frame 2002 is matched with the size of the glass. Since the top of the roller 2005 is flush with the top surface of the bottom plate 1004, and the size of the loading frame 2002 is matched with the size of the glass, the glass can be fed into the loading frame 2002 from one of the openings 2003, and then the glass is pushed again to move to the bottom plate 1004 through the other opening 2003. At the same time, the side of the glass is in contact with the inner wall of the loading frame 2002, so the position of the pushed glass will not be skewed, so the purpose of quickly positioning the glass to be cut can be achieved. At the same time, the roller 2005 has the ability to rotate, so the friction when the glass moves can be reduced, so as to achieve the purpose of fast loading.
[0029] Embodiment 2 of the utility model of a single-blade special-shaped glass cutting machine
[0030] Reference Figure 1 to Figure 3Specifically, a slide groove 1002 is opened at the top center of the fixed base 1001, and a first linear motor 1016 is installed inside the slide groove 1002. A slider 1003 slides inside the slide groove 1002, and the slider 1003 is connected to the mover of the first linear motor 1016. The chassis 1004 is connected to the slider 1003. A first limit bar 1017 is symmetrically installed inside the slide groove 1002, and the slider 1003 slides on the outside of the first limit bar 1017. A pair of support seats 1005 are installed on the top of the pair of support seats 1005. A crossbeam 1006 is installed on one side of the crossbeam 1006. The mover of the second linear motor 1007 is connected to a slide plate 1010. A cylinder 1012 is installed on one side of the slide plate 1010. The output end of the cylinder 1012 is connected to the base 1013. The bottom of the base 1013 is installed A cutting knife 1014 is installed, a limiting groove 1009 is provided on one side of the crossbeam 1006, a second limiting strip 1011 is installed on one side of the slide plate 1010, and the second limiting strip 1011 slides inside the limiting groove 1009. The first linear motor 1016 can drive the chassis 1004 to move in the direction of the cutting knife 1014, and the second linear motor 1007 can drive the cutting knife 1014 to move laterally, so that the glass can be cut into different shapes, and the first limiting strip 1017 can keep the chassis 1004 in linear motion. The use of the limiting groove 1009 and the second limiting strip 1011 can keep the cutting knife 1014 in linear motion, and the cylinder 1012 can make the cutting knife 1014 squeeze the glass. The length of the slider 1003 is greater than that of the chassis 1004, so the waste generated by cutting the glass will fall onto the slider 1003 and the chassis 1004, so it is more difficult to contaminate the slide groove 1002.
[0031] Embodiment 3 of the utility model of a single-blade special-shaped glass cutting machine
[0032] Reference Figure 1 to Figure 3 Specifically, a CCD vision capture device 1015 is installed on one side of the base 1013, and a display 1008 is installed on the top of the beam 1006. The display 1008 and the CCD vision capture device 1015 are communicated with each other. The CCD vision capture device 1015 can capture the position where the glass is cut and reflect the result on the display 1008.
[0033] Specifically, the working principle of this type of single-blade special-shaped glass cutting machine is as follows: when in use, because the top of the roller 2005 is flush with the top surface of the chassis 1004, and the size of the loading frame 2002 is compatible with the size of the glass, the glass can be fed into the loading frame 2002 from one of the openings 2003, and then the glass is pushed again to move through the other opening 2003 to the chassis 1004, and then the display 1008, CCD visual capture device 1015, cylinder 1012, second linear motor 1007, and first linear motor 1016 are controlled by the control panel. The first linear motor 1016 can drive the chassis 1004 to move in the direction of the cutting knife 1014, and the second linear motor 1007 can drive the cutting knife 1014 to move horizontally, so that the glass can be cut into different shapes.
[0034] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A single blade special-shaped glass cutting machine, It is characterized in that The invention comprises a cutting mechanism (100) and a feeding mechanism (200), wherein the cutting mechanism (100) comprises a fixed base (1001), a bottom plate (1004) is slidably mounted on the top of the fixed base (1001), and the feeding mechanism (200) comprises a support frame (2001), the support frame (2001) is mounted on one side of the fixed base (1001), a feeding frame (2002) is mounted on the top of the support frame (2001), and openings (2003) are provided on both sides of the feeding frame (2002). A first connecting rod (2006) is installed on both sides of the opening (2003) on one side of the loading frame (2002), a second connecting rod (2004) is installed at an equal distance inside the loading frame (2002) and between a pair of first connecting rods (2006), a plurality of rollers (2005) are installed at an equal distance outside the second connecting rods (2004), the top of the roller (2005) is flush with the top surface of the bottom plate (1004), and the size of the loading frame (2002) is adapted to the size of the glass.
2. A single blade special-shaped glass cutting machine according to claim 1, It is characterized in that A slide groove (1002) is provided at the top center of the fixed base (1001), a first linear motor (1016) is installed inside the slide groove (1002), a slider (1003) slides inside the slide groove (1002), the slider (1003) is connected to the mover of the first linear motor (1016), and the chassis (1004) is connected to the slider (1003).
3. A single blade special-shaped glass cutting machine according to claim 2, It is characterized in that A first limiting strip (1017) is symmetrically installed inside the slide groove (1002), and the sliding block (1003) slides on the outside of the first limiting strip (1017).
4. A single blade special-shaped glass cutting machine according to claim 3, It is characterized in that A pair of support seats (1005) are installed on the top of the fixed base (1001), a crossbeam (1006) is installed on the top of the pair of support seats (1005), a second linear motor (1007) is installed on one side of the crossbeam (1006), a mover of the second linear motor (1007) is connected to a slide plate (1010), a cylinder (1012) is installed on one side of the slide plate (1010), an output end of the cylinder (1012) is connected to a machine base (1013), and a cutting knife (1014) is installed at the bottom of the machine base (1013).
5. A single blade special-shaped glass cutting machine according to claim 4, It is characterized in that A limiting groove (1009) is provided on one side of the crossbeam (1006), and a second limiting strip (1011) is installed on one side of the slide plate (1010), wherein the second limiting strip (1011) slides inside the limiting groove (1009).
6. The single-blade special-shaped glass cutting machine according to claim 5, It is characterized in that A CCD visual capture device (1015) is installed on one side of the machine base (1013).
7. The single-blade special-shaped glass cutting machine according to claim 6, It is characterized in that A display (1008) is installed on the top of the crossbeam (1006), and the display (1008) is communicatively connected to a CCD visual capture device (1015).
8. The single-blade special-shaped glass cutting machine according to claim 7, It is characterized in that A control panel is installed on one side of the fixed base (1001), and the control panel and the display (1008), the CCD visual capture device (1015), the cylinder (1012), the second linear motor (1007), and the first linear motor (1016) are electrically connected via wires.