Device for coating film on large-size workpiece
Through the combination of suspended clamping mechanism and drive motor, the problem of poor clamping in large-sized workpiece coating equipment is solved, and the uniform bearing and speed regulation of workpieces during vacuum coating is achieved, which improves coating efficiency and production efficiency.
Patent Information
- Application Number
- CN202323285241.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-04
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-12-04
AI Technical Summary
Existing coating equipment is difficult to reliably clamp large-sized workpieces, resulting in low coating efficiency and low mold utilization.
A device including a suspended assembly bracket and a driving mechanism is designed to achieve uniform rotation and adjustable rotation speed of large-sized workpieces through a suspended clamping mechanism and a driving motor to ensure uniform bearing of the workpiece during the vacuum coating process.
The coating efficiency of large-size workpieces is improved, the problem of low utilization rate of traditional molds is avoided, and the free speed is controlled, which improves production efficiency.
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Figure CN222160339U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of film coating production, in particular to a device for coating a large-size workpiece. Background Art
[0002] By coating the surface of the workpiece with a film layer, the performance of the workpiece can be effectively improved. At present, the clamping equipment on the coating equipment is mainly designed for products with smaller volume and weight, and it is impossible to reliably clamp and process workpieces with larger volume and weight. Therefore, it is necessary to provide a device for coating large-size workpieces, which can reliably clamp mold products and ensure coating. Utility Model Content
[0003] The purpose of the utility model is to provide a device for coating large-size workpieces, which can be used to solve the above-mentioned problem and reliably clamp mold products.
[0004] The technical solution adopted by the utility model is specifically as follows.
[0005] A device for coating large-sized workpieces, characterized in that it includes an assembly bracket arranged in a cantilevered shape, the cantilevered end of the assembly bracket is provided with a clamping mechanism for clamping the workpiece to be coated, the clamping mechanism is connected to a driving mechanism, and the driving mechanism is used to drive the workpiece to be coated clamped on the clamping mechanism to rotate.
[0006] A further solution is that the workpiece to be coated is installed in a suspended manner on the lower side of the clamping mechanism.
[0007] The clamping mechanism comprises a clamping plate which is arranged horizontally, and the workpiece to be coated can be detachably assembled on the lower plate surface of the clamping plate.
[0008] The assembly bracket comprises a cantilever arm arranged in a cantilever shape, the fixed end of the cantilever arm is fixedly assembled on a mounting plate arranged in a vertical shape, and the mounting plate and the frame are adjustably and movably assembled along the length direction of the cantilever arm.
[0009] The clamping plate is rotatably mounted on the cantilever end of the cantilever arm, the driving mechanism is mounted on the upper side of the clamping plate, and the projections of the driving mechanism and the clamping plate on the same horizontal plane are respectively recorded as A projection and B projection, and the A projection is located inside the B projection.
[0010] The clamping plate and the cantilever arm are insulated and assembled via a first insulating member.
[0011] The driving mechanism includes a driving motor. A mounting seat for mounting the driving motor is arranged on the upper surface of the cantilever end of the cantilever arm. A second insulating member for achieving insulation between the driving motor and the cantilever arm is arranged in the mounting seat. A connecting shaft is arranged in the middle of the clamping plate. The driving motor and the connecting shaft are connected by transmission through a transition shaft.
[0012] The mounting plate is provided with various transversely arranged assembly rods, and the assembly rods and the frame are assembled and connected along the length direction of the cantilever arm.
[0013] A limiting plate is arranged on a plate surface of the mounting plate away from the cantilever arm at one side, and the limiting plate is arranged vertically and the mounting plate is arranged perpendicularly.
[0014] The workpiece to be coated is detachably assembled through the mounting holes and bolt assemblies arranged on the clamping plate.
[0015] An auxiliary mounting block for mounting an auxiliary workpiece is arranged on the mounting seat.
[0016] The above solution provided by the utility model enables large-sized workpieces to be evenly subjected to vacuum coating during the process, thereby improving coating efficiency and avoiding the problem of low utilization of traditional molds. In addition, the rotation speed can be freely adjusted, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model.
[0018] Figure 2 It is a side view of the utility model.
[0019] Figure 3 It is a top view of the utility model.
[0020] Figure 4 for Figure 3 AA section view.
[0021] The correspondence between the figure numbers and the components is: 10-clamping plate, 11-workpiece, 12-first insulating member, 20-mounting seat, 21-auxiliary mounting block, 22-second insulating member, 30-drive motor, 31-transition shaft, 41-cantilever arm, 42-mounting plate, 43-limiting plate, 44-assembly rod, 51-external mounting plate, 60-control device. DETAILED DESCRIPTION
[0022] In order to make the purpose and advantages of the utility model more clear, the utility model is specifically described in combination with the following embodiments. It should be understood that the following text is only used to describe one or several specific implementations of the utility model, and does not strictly limit the protection scope of the specific request of the utility model.
[0023] like Figure 1 , 2As shown, a device for coating a large-sized workpiece 11 comprises an assembly bracket arranged in a cantilevered manner, the cantilevered end of the assembly bracket is provided with a clamping mechanism for clamping the workpiece 11 to be coated, the clamping mechanism is connected to a driving mechanism, and the driving mechanism is used to drive the workpiece 11 to be coated clamped on the clamping mechanism to rotate. A further scheme is: the workpiece 11 to be coated is suspended and installed on the lower side of the clamping mechanism. The clamping mechanism comprises a clamping plate 10, the clamping plate 10 is arranged horizontally, and the workpiece 11 to be coated is detachably mounted on the lower plate surface of the clamping plate 10. The assembly bracket comprises a cantilever arm 41 arranged in a cantilevered manner, the fixed end of the cantilever arm 41 is fixedly mounted on a mounting plate 42 arranged vertically, and the mounting plate 42 and the frame are adjustably and movably assembled along the length direction of the cantilever arm 41.
[0024] The above solution can adapt to the clamping requirements of workpieces 11 of different sizes, improve the clamping efficiency and clamping reliability of the workpiece 11, and improve the coating efficiency of the workpiece 11.
[0025] The clamping plate 10 is rotatably mounted on the cantilever end of the cantilever arm 41, and the driving mechanism is mounted on the upper side of the clamping plate 10. The projections of the driving mechanism and the clamping plate 10 on the same horizontal plane are respectively recorded as A projection and B projection, and the A projection is located inside the B projection. The clamping plate 10 and the cantilever arm 41 are insulated and assembled by the first insulating member 12. The driving mechanism includes a driving motor 30, and a mounting seat 20 for mounting the driving motor 30 is arranged on the upper surface of the cantilever end of the cantilever arm 41. The mounting seat 20 is provided with a second insulating member 22 for achieving insulation between the driving motor 30 and the cantilever arm 41. A connecting shaft is arranged in the middle of the clamping plate 10, and the output shaft of the driving motor 30 and the connecting shaft are connected by a transition shaft 31. The arrangement of the first insulating member 12 and the second insulating member 22 can effectively ensure the safety of the clamping plate 10 and the mounting seat 20. The mounting plate 42 is provided with various horizontally arranged assembly rods 44, and the assembly rods 44 and the frame are assembled and connected along the length direction of the cantilever arm 41. A limit plate 43 is provided on the plate surface of the mounting plate 42 away from the side of the cantilever arm 41. The limit plate 43 is arranged vertically and the mounting plate 42 is arranged perpendicularly. The limit plate 43 can play a role of limit protection and can also play a role of increasing strength. More specifically, the workpiece 11 to be coated is detachably assembled through the mounting holes and bolt assemblies provided on the clamping plate 10. An auxiliary mounting block 21 for mounting the auxiliary workpiece 11 is provided on the mounting seat 20. The drive motor 30 can be specifically a servo motor. The servo motor provides rotational power for the workpiece 11 and controls the rotation speed, so as to cooperate with the target material for uniform coating. The output end of the servo motor is connected to the clamping plate 10 in a transmission manner to drive the clamping plate 10 to rotate. The cantilever arm 41 can be specifically composed of a cantilever plate body with a horizontally arranged plate surface, and the mounting seat 20 is installed on the cantilever plate body by screw threads. The frame includes an external mounting plate 51, and a control device 60 is also provided on the frame. The control device 60 is used to adjust the operating state of the drive motor 30. The first insulating member serves to insulate the clamping plate 10 and the cantilever arm 41, and the second insulating member 22 serves to insulate the mounting base 30 (driving motor) and the cantilever arm 41. The transition shaft 31 is also made of insulating material. The clamping plate 10 is rotatably mounted on the cantilever arm 41 through a high-temperature bearing.
[0026] First, the workpiece 11 to be processed is fixedly connected to the clamping plate 10 by screws. After the fixed connection, the workpiece 11 is placed above the configuration source of the coating. Then, the assembly rod 44 is installed with the external mounting plate 51. After the clamping plate 10 is fixed to a suitable position, the control device 60 is started, and the drive motor 30 is started. The drive motor 30 drives the clamping plate 10 to rotate while driving the workpiece 11 to rotate evenly, so as to evenly withstand the projection of the target material.
[0027] The above solution provided by the utility model enables large-sized workpieces 11 to be evenly supported during the vacuum coating process, thereby improving the coating efficiency and avoiding the problem of low utilization rate of traditional molds. The rotation speed can be freely adjusted to improve production efficiency. It has a simple structure, low cost and easy operation.
[0028] The above is only a preferred embodiment of the present invention. It should be noted that, for ordinary technicians in the technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. The structures, mechanisms and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A device for coating large-size workpieces, characterized in that: It comprises an overhanging assembly bracket, the overhanging end of which is provided with a clamping mechanism for clamping the workpiece to be coated, the clamping mechanism is connected to a driving mechanism, and the driving mechanism is used to drive the workpiece to be coated clamped on the clamping mechanism to rotate.
2. The device for coating large-size workpieces according to claim 1, characterized in that: The workpiece to be coated is installed in a suspended manner on the lower side of the clamping mechanism.
3. The device for coating large-size workpieces according to claim 2, characterized in that: The clamping mechanism comprises a clamping plate which is arranged horizontally, and the workpiece to be coated can be detachably assembled on the lower plate surface of the clamping plate.
4. The device for coating large-size workpieces according to claim 1, 2 or 3, characterized in that: The assembly bracket comprises a cantilever arm arranged in a cantilever shape, the fixed end of the cantilever arm is fixedly assembled on a mounting plate arranged in a vertical shape, and the mounting plate and the frame are adjustably and movably assembled along the length direction of the cantilever arm.
5. The device for coating large-size workpieces according to claim 4, characterized in that: The clamping plate is rotatably mounted on the cantilever end of the cantilever arm, the driving mechanism is mounted on the upper side of the clamping plate, and the projections of the driving mechanism and the clamping plate on the same horizontal plane are respectively recorded as A projection and B projection, and the A projection is located inside the B projection.
6. The device for coating large-size workpieces according to claim 5, characterized in that: The clamping plate and the cantilever arm are insulated and assembled via a first insulating member.
7. The device for coating large-size workpieces according to claim 5, characterized in that: The driving mechanism includes a driving motor. A mounting seat for mounting the driving motor is arranged on the upper surface of the cantilever end of the cantilever arm. A second insulating member for achieving insulation between the driving motor and the cantilever arm is arranged in the mounting seat. A connecting shaft is arranged in the middle of the clamping plate. The driving motor and the connecting shaft are connected by transmission through a transition shaft.
8. The device for coating a large-size workpiece according to claim 4, characterized in that: The mounting plate is provided with various transversely arranged assembly rods, and the assembly rods and the frame are assembled and connected along the length direction of the cantilever arm.
9. The device for coating a large-size workpiece according to claim 4, characterized in that: A limiting plate is arranged on a plate surface of the mounting plate away from the cantilever arm at one side, and the limiting plate is arranged vertically and the mounting plate is arranged perpendicularly.
10. The device for coating a large-size workpiece according to claim 4, characterized in that: The workpiece to be coated is detachably assembled through the mounting holes and bolt assemblies arranged on the clamping plate.
Citation Information
Cited By
Device for coating film on large-size workpiece
CN117535642A
