Electrophoresis tank for electrophoretic coating

The electrophoretic tank with a stirring system addresses uneven paint distribution by using a motor-driven stirring mechanism to ensure uniform coating quality.

CN222160410UActive Publication Date: 2024-12-13湖北鸿郡实业有限公司
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Patent Information

Application Number
CN202420669024.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2024-12-13
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

Existing electrophoretic tanks face paint particles in electrophoretic coating tanks, leading to uneven distribution due to precipitation before workpieces enter the tank, resulting in non-uniform coatings.

Method used

An electrophoretic tank equipped with a stirring system comprising a motor, connecting plate, and a stirring member with a stirring shaft and blades, allowing for even suspension and distribution of paint particles.

Benefits of technology

Ensures uniform coating by maintaining paint suspension and distribution, enhancing coating uniformity through the use of a replaceable stirring device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an electrophoresis tank for electrophoretic coating, which comprises an electrode stand and a baffle plate for forming a tank body, a stirring device is arranged on the baffle plate, and the stirring device comprises a motor serving as a driving element, a connecting plate connected to the power end of the motor and a stirring piece arranged on the connecting plate. According to the electrophoresis tank for electrophoretic coating, the electrophoresis tank is formed by enclosing the baffle plates capable of relatively moving on the electrode stand, and the stirring device is arranged on the baffle plates, so that on one hand, the stirring device can be conveniently maintained when the baffle plates are directly taken down, and on the other hand, different stirring devices can be flexibly replaced to be adaptive to the electrode stand; the stirring structure composed of the stirring shaft, the mounting frame and the blades is arranged to conduct stirring in the electrophoresis tank in a revolution and rotation synchronous mode, paint in the electrophoresis tank can be stirred, suspended and evenly distributed, and the coating uniformity of follow-up electrophoretic coating is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrophoretic coating, in particular to an electrophoretic tank for electrophoretic coating. Background Art

[0002] Electrophoretic coating is a coating process, also known as electrophoretic painting or electrophoretic coating. It is a method of applying the paint evenly on the surface of the workpiece using the principle of electrophoresis.

[0003] The electrophoretic coating step includes immersing the workpiece in an electrophoretic tank containing paint particles, and the paint particles are uniformly deposited on the surface of the workpiece to form a coating through the action of an electric field. The electrophoretic tank in the prior art currently establishes an electric plant in the electrophoretic tank, so that the paint can move to the surface of the workpiece through the action of the electric plant. However, before the workpiece enters the electrophoretic tank, the paint particles are easily precipitated in the electric tank and cannot be evenly suspended, so that the particles are easily deposited, resulting in uneven coating. In this regard, an electrophoretic tank for electrophoretic coating is proposed to solve the above-mentioned problems. Summary of the invention

[0004] In order to solve the deficiencies in the prior art, the utility model provides an electrophoretic tank for electrophoretic coating, which has the advantages of an additional stirring system to ensure that the paint particles are evenly suspended in the electrophoretic tank.

[0005] To this end, the technical solution of the utility model is: an electrophoretic tank for electrophoretic coating, comprising an electrode frame and a baffle for forming a tank body, and a stirring device is arranged on the baffle;

[0006] The stirring device comprises a motor as a driving element, a connecting plate connected to the power end of the motor, and a stirring member installed on the connecting plate.

[0007] A further improvement to the above technical solution is that: a fixing frame is fixedly installed at the bottom of the electrode frame, and there are two baffles in total, which are surrounded by the fixing frame on both sides of the electrode frame.

[0008] A further improvement to the above technical solution is that a connecting sleeve is fixedly installed on one end of the connecting plate, the connecting sleeve is sleeved on the power end of the motor, and the stirring element is connected to the other end of the connecting plate.

[0009] A further improvement to the above technical solution is that: a pin is fixedly mounted on the top of the electrode frame, and sealing strips are embedded on both the front and rear side surfaces of the electrode frame, and the sealing strips are tightly fitted to the baffle.

[0010] A further improvement to the above technical solution is that the stirring member includes a stirring shaft and a blade structure fixed to the end of the stirring shaft, the stirring shaft is rotatably connected to a connecting plate, and one end of the connecting plate connected to the stirring shaft is bent toward a side away from the baffle.

[0011] A further improvement to the above technical solution is that the blade structure includes two frame-shaped installation frames and blades attached to the inner walls of the installation frames, wherein the two installation frames are welded in a cross shape, and connecting blocks are integrally protruded on the cross-staggered ends of the installation frames, and the connecting blocks are fixedly connected to the stirring shaft.

[0012] A further improvement to the above technical solution is that a mounting plate is fixedly mounted on the inner wall of the baffle, the mounting plate is penetrated by the power end of the motor, a truncated cone-shaped fan-shaped toothed plate is fixedly mounted on the outer ring of the mounting plate, and the stirring element also includes a gear shaft fixedly connected to the end of the stirring shaft, and the gear shaft teeth are meshed with the fan-shaped toothed plate.

[0013] Beneficial effect: Compared with the prior art, the technical solution of the utility model forms an electrophoretic tank by arranging an electrophoretic tank surrounded by a relatively movable baffle on the electrode frame, and the stirring device is arranged on the baffle. On the one hand, it is convenient to maintain the stirring device by directly removing the baffle, and on the other hand, different stirring devices can be flexibly replaced to adapt to the electrode frame. By arranging a stirring structure composed of a stirring shaft, a mounting frame and blades to stir the electrophoretic tank by synchronous revolution and rotation, it is helpful to stir, suspend and evenly distribute the paint in the electrophoretic tank, thereby improving the coating uniformity of subsequent electrophoretic coating. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a partial structural diagram of the utility model.

[0015] Figure 2 It is a side view of the overall structure of the utility model.

[0016] Figure 3 It is a partial cross-sectional top view of the baffle of the utility model.

[0017] Figure 4 It is a three-dimensional diagram of the installation frame of the utility model.

[0018] As shown in the figure: 1. electrode frame; 2. pins; 3. sealing strip; 4. fixing frame; 5. baffle; 6. motor; 7. mounting plate; 8. fan gear plate; 9. connecting sleeve; 10. connecting plate; 11. stirring shaft; 12. gear shaft; 13. mounting frame; 14. blades; 15. connecting block. DETAILED DESCRIPTION

[0019] The technical solution of the present invention is clearly and completely described below in conjunction with the accompanying drawings, but this embodiment should not be understood as a limitation to the present invention.

[0020] The utility model Figures 1 to 4 As shown:

[0021] An electrophoretic tank for electrophoretic coating, comprising an electrode frame 1 and a baffle 5 for forming a tank body, wherein a fixing frame 4 is fixedly installed at the bottom of the electrode frame 1, and there are two baffles 5, which are surrounded by the fixing frame 4 on both sides of the electrode frame 1, and the electrode frame 1 is U-shaped, and a stirring device is arranged on the baffle 5;

[0022] This design enables the middle part of the electrode frame 1 to form an electrophoresis tank between the two baffles 5. On the one hand, it is convenient to directly remove the baffle 5 to maintain the stirring device. On the other hand, different stirring devices can be flexibly replaced to adapt to the electrode frame 1, thereby improving the convenience of use.

[0023] In this embodiment, the stirring device includes a motor 6 as a driving element, a connecting plate 10 connected to the power end of the motor 6, and a stirring member installed on the connecting plate 10;

[0024] In a specific implementation, the motor 6 controls the connecting plate 10 to drive the stirring element to rotate to stir the coating in the electrophoresis tank so that the coating is evenly suspended and distributed;

[0025] It should be noted that a connecting sleeve 9 is fixedly mounted on one end of the connecting plate 10, the connecting sleeve 9 is sleeved on the power end of the motor 6, and the stirring element is connected to the other end of the connecting plate 10;

[0026] Such a design enables the connecting plate 10 to rotate with the connecting sleeve 9 as the rotation center, and at the same time enables the stirring element to swing along with the rotation of the connecting plate 10 .

[0027] In this embodiment, a pin 2 is fixedly installed on the top of the electrode frame 1, and sealing strips 3 are embedded on the front and rear side surfaces of the electrode frame 1. The sealing strips 3 fit tightly to the baffle 5. The sealing strips 3 can effectively improve the sealing effect of the electrophoresis tank under the baffle 5.

[0028] The stirring member in this embodiment includes a stirring shaft 11 and a blade structure fixed to the end of the stirring shaft 11. The stirring shaft 11 is rotatably connected to the connecting plate 10, and one end of the connecting plate 10 connected to the stirring shaft 11 is bent toward a side away from the baffle 5.

[0029] By bending the connection of the stirring shaft 11 , the stirring shaft 11 is allowed to deviate at a larger angle from the power axis of the motor 6 , thereby obtaining a larger rotation range.

[0030] In this embodiment, the blade structure includes two frame-shaped installation frames 13 and blades 14 attached to the inner wall of the installation frames 13, wherein the two installation frames 13 are welded in a cross shape.

[0031] It should be noted that a connecting block 15 is integrally protruded on the cross-staggered end of the mounting frame 13, and the connecting block 15 is fixedly connected to the stirring shaft 11.

[0032] In a specific embodiment, the stirring shaft 11 rotates, so that the mounting frame 13 connected to the stirring shaft 11 rotates, thereby stirring the coating material through the blades 14 .

[0033] In order to expand the stirring effect, a mounting plate 7 is fixedly mounted on the inner wall of the baffle 5 in this embodiment, and the mounting plate 7 is penetrated by the power end of the motor 6;

[0034] In a specific implementation, waterproof coating is applied to the joint surface of the mounting plate 7 and the baffle 5, and the power end of the motor 6 is connected via a waterproof bearing, so that the sealing performance of the baffle 5 meets the use requirements.

[0035] A truncated cone-shaped fan-shaped toothed disk 8 is also fixedly mounted on the outer ring of the mounting disk 7, and the stirring member also includes a gear shaft 12 fixedly connected to the end of the stirring shaft 11, and the gear shaft 12 is toothed and meshed with the fan-shaped toothed disk 8;

[0036] In a specific embodiment, since the connecting plate 10 can drive the stirring shaft 11 to rotate around the mounting disk 7 when rotating, the gear shaft 12 can be pulled to rotate during one rotation, and the gear shaft 12 further rotates the stirring shaft 11 relative to the connecting plate 10 when rotating.

[0037] The working principle of this utility model:

[0038] By selecting an electrode frame 1 and a baffle 5 of suitable width, the baffle 5 is inserted into the electrode frame 1 from the front and rear sides of the electrode frame 1, and the baffle 5 is restricted by the fixing frame 4 outside the electrode frame 1 to fit tightly to the sealing strip 3, so that an electrophoresis tank is enclosed between the electrode frame 1 and the baffle 5. At this time, current is connected to the two pins 2 on the electrode frame 1, so that the electrophoresis phenomenon can be formed. By controlling the motor 6 located on the baffle 5, the motor 6 drives the connecting plate 10 on the power end to rotate with the connecting shaft sleeve 9 as the rotation center, and at the same time, the stirring shaft 11 It can swing with the rotation of the connecting plate 10. At this time, the mounting frame 13 and the blades 14 connected to the end of the stirring shaft 11 rotate around the shaft core of the motor 6. At the same time, the connecting plate 10 can drive the stirring shaft 11 to rotate around the mounting disk 7 during rotation, so it can pull the gear shaft 12 to rotate during one circle of rotation. The gear shaft 12 further rotates the stirring shaft 11 relative to the connecting plate 10 during rotation. The stirring shaft 11 drives the mounting frame 13 connected to the stirring shaft 11 to rotate during its own rotation, thereby stirring the paint through the blades 14.

[0039] Parts not described in detail in this specification are well-known technologies in the art.

[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An electrophoretic tank for electrophoretic coating, comprising an electrode frame and a baffle for forming a tank body, characterized in that: The baffle is provided with a stirring device. The stirring device comprises a motor as a driving element, a connecting plate connected to the power end of the motor, and a stirring member mounted on the connecting plate; The stirring member comprises a stirring shaft and a blade structure fixed to the end of the stirring shaft, the stirring shaft is rotatably connected to the connecting plate, and one end of the connecting plate connected to the stirring shaft is bent toward a side away from the baffle; The blade structure includes two frame-shaped installation frames and blades attached to the inner walls of the installation frames, wherein the two installation frames are welded in a cross shape, and a connecting block is integrally protruded on the cross-staggered ends of the installation frames, and the connecting block is fixedly connected to the stirring shaft.

2. The electrophoretic tank for electrophoretic coating according to claim 1, characterized in that: A fixing frame is fixedly installed at the bottom of the electrode frame. There are two baffles in total. The two baffles are surrounded by the fixing frame on both sides of the electrode frame.

3. An electrophoretic tank for electrophoretic coating according to claim 1 or 2, characterized in that: A connecting sleeve is fixedly mounted on one end of the connecting plate, the connecting sleeve is sleeved on the power end of the motor, and the stirring element is connected to the other end of the connecting plate.

4. The electrophoretic tank for electrophoretic coating according to claim 3, characterized in that: A pin is fixedly mounted on the top of the electrode frame, and sealing strips are embedded on both the front and rear side surfaces of the electrode frame, and the sealing strips are tightly fitted to the baffle.

5. The electrophoretic tank for electrophoretic coating according to claim 4, characterized in that: A mounting plate is fixedly mounted on the inner wall of the baffle, and the mounting plate is penetrated by the power end of the motor. A truncated cone-shaped fan-shaped toothed plate is fixedly mounted on the outer ring of the mounting plate. The stirring element also includes a gear shaft fixedly connected to the end of the stirring shaft, and the gear shaft teeth are meshed with the fan-shaped toothed plate.