Asphalt heating and mixing device for asphalt paving
By designing electric heating plates, drive motors and unloading mechanisms in asphalt heating equipment, the problem that existing equipment cannot effectively agitate the raw materials at the bottom of the mixing tank is solved, uniform mixing and efficient heating of raw materials are achieved, and the asphalt processing efficiency is improved.
Patent Information
- Application Number
- CN202420837308.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The cylindrical and conical combined structure of the existing asphalt heating equipment causes the agitating components to be unable to effectively agitate the raw materials at the bottom end of the mixing tank, affecting the mixing and processing effect of the raw materials.
A bitumen heating mixing device is designed, including installing an electric heating plate in the mixing tank, driving motor drives agitating rod, electric telescopic rod, movable base plate and unloading mechanism, and fully agitating the raw materials and efficient unloading through these components. .
It improves the agitation effect and unloading efficiency of raw materials, ensures uniform mixing and heating of raw materials, avoids the danger of excessive temperature, and improves the overall efficiency of asphalt processing.
Smart Images

Figure CN222160826U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of asphalt processing, in particular to an asphalt heating and mixing device for asphalt paving. Background Art
[0002] At present, most roads are paved with asphalt. Asphalt has a series of properties such as certain viscosity, elasticity, and waterproofness. In the asphalt paving process, asphalt heating and mixing is a key step. In the asphalt paving process, asphalt is heated and mixed with aggregates to form a mixture, which is then spread and compacted on the road surface to eventually form a solid and flat road surface. Asphalt pavement has good durability and traffic carrying capacity, and is widely used in road construction and transportation infrastructure.
[0003] When processing asphalt, heating the mixture is a very important process. At present, the method of heating asphalt is mostly to add the raw materials to the mixing equipment, and stir the raw materials through the stirring components in the mixing equipment to achieve uniform mixing of multiple raw materials.
[0004] Although the above method can mix the raw materials, since the shape of the current stirring equipment is a combination of a cylinder and a cone, the raw materials will fall into the conical bin after entering the cylindrical bin, which causes the stirring component to be unable to stir the raw materials at the bottom position inside, which will affect the stirring and mixing of the raw materials, thereby affecting the processing of the raw materials. Therefore, we propose an asphalt heating mixing device for asphalt paving to solve the above problems. Utility Model Content
[0005] In order to make up for the above deficiencies, the utility model provides an asphalt heating and mixing device for asphalt paving, which overcomes the above technical problems or at least partially solves the above problems.
[0006] The utility model is achieved in this way:
[0007] The utility model provides an asphalt heating and mixing device for asphalt paving, comprising a stirring tank, the interior of which is fixedly connected with an electric heating plate;
[0008] A mixing mechanism, the mixing mechanism comprising:
[0009] The bottom plate, the bottom end of the stirring tank is fixedly connected to the damping rod, the telescopic end of the damping rod is fixedly connected to the bottom plate, the bottom plate is installed with a discharge mechanism, the discharge mechanism includes a rotating plate, a pushing rod and a limiting frame, the upper surface of the bottom plate is rotatably connected to the rotating plate, the bottom of the stirring rod is fixedly connected to a rectangular bar, the inside of the rectangular bar is slidably connected to the pushing rod, the upper and lower ends of the pushing rod are respectively fixedly connected to the limiting plates, the outer surface of the stirring tank is rotatably connected to the limiting frame, the internal thread of the limiting frame is connected to the screw, and one end of the screw is fixedly connected to the circular plate;
[0010] A stirring rod, a driving motor is installed on the top of the stirring tank, and the output end of the driving motor is fixedly connected to the stirring rod;
[0011] An electric telescopic rod is fixedly installed on the top of the mixing tank, the telescopic end of the electric telescopic rod is fixedly connected to the top plate, and the upper surface of the top plate is fixedly connected to the driving motor.
[0012] In a preferred solution, the stirring rod passes through the interior of the top plate and is rotatably connected to the interior of the top plate, and the outer surface of the stirring rod is fixedly connected to the stirring plate.
[0013] In a preferred solution, the top of the stirring tank is fixedly connected to a feed plate, and the upper surface of the feed plate is fixedly connected to a shielding plate.
[0014] In a preferred solution, the interior of the stirring tank is fixedly connected to a hollow cylinder, the upper end of the hollow cylinder is fixedly connected to the inner wall of the stirring tank, and the outer surface of the hollow cylinder is fixedly connected to an electric heating plate.
[0015] In a preferred solution, a temperature sensor is fixedly connected to the inner wall of the stirring tank, the temperature sensor is electrically connected to a PLC controller, and the PLC controller is electrically connected to an electric heating plate.
[0016] The utility model provides an asphalt heating and mixing device for asphalt paving, and its beneficial effects include:
[0017] 1. An electric telescopic rod is fixedly installed on the top of the mixing tank, the telescopic end of the electric telescopic rod is fixedly connected to the top plate, and the upper surface of the top plate is fixedly connected to the driving motor. The driving motor drives the stirring rod to rotate and the position of the stirring rod can be changed, so as to fully stir the raw materials inside the mixing tank and improve the stirring effect of the raw materials to meet the use requirements.
[0018] 2. A movable bottom plate is installed at the bottom of the mixing tank, and a rotatable rotating plate is installed on the upper surface of the bottom plate. The rotating plate is pushed to rotate by a push rod to drive the rotating plate to rotate, so that the raw materials on the upper surface of the bottom plate can be pushed out, which is convenient for unloading the raw materials, saving time and improving unloading efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the limit frame of the utility model;
[0022] Figure 3 This is a schematic diagram of the position of the electric telescopic rod of the utility model;
[0023] Figure 4 This is a schematic diagram of the structure of the stirring rod of the utility model;
[0024] Figure 5 This is a schematic diagram of the rectangular strip structure of the utility model;
[0025] Figure 6 This is a schematic diagram of the hollow cylinder structure of the utility model;
[0026] In the figure: 1, stirring tank; 2, electric heating plate; 3, mixing mechanism; 31, bottom plate; 311, damping rod; 32, stirring rod; 321, driving motor; 33, electric telescopic rod; 331, top plate; 4, stirring plate; 5, feeding plate; 6, shielding plate; 7, hollow cylinder; 8, temperature sensor; 9, PLC controller; 10, round plate; 11, unloading mechanism; 111, rotating plate; 112, pushing rod; 113, limiting frame; 12, rectangular bar; 13, limiting plate; 14, screw. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Example
[0029] Reference Figure 1-Figure 6 The utility model provides a technical solution: an asphalt heating and mixing device for asphalt paving, comprising a stirring tank 1 and a mixing mechanism 3, the interior of the stirring tank 1 is fixedly connected to an electric heating plate 2, the mixing mechanism 3 comprises a bottom plate 31, the bottom end of the stirring tank 1 is fixedly connected to a damping rod 311, the telescopic end of the damping rod 311 is fixedly connected to the bottom plate 31, a driving motor 321 is installed on the top of the stirring tank 1, the output end of the driving motor 321 is fixedly connected to a stirring rod 32, an electric telescopic rod 33 is fixedly installed on the top of the stirring tank 1, the telescopic end of the electric telescopic rod 33 is fixedly connected to a top plate 331, and the upper surface of the top plate 331 is fixedly connected to the driving motor 321.
[0030] In a preferred embodiment, the stirring rod 32 passes through the interior of the top plate 331 and is rotatably connected to the interior of the top plate 331. The outer surface of the stirring rod 32 is fixedly connected to the stirring plate 4. In order to facilitate the stirring of the raw materials, the stirring rod 32 passes through the interior of the top plate 331 and is rotated inside the top plate 331, so that the stirring plate 4 can be driven to rotate by the stirring rod 32, thereby stirring the raw materials.
[0031] In a preferred embodiment, the top of the mixing tank 1 is fixedly connected to a feed plate 5, and the upper surface of the feed plate 5 is fixedly connected to a shielding plate 6. Since a top plate 331 is installed on the top of the mixing tank 1, the top plate 331 will shield the top of the mixing tank 1. Therefore, in order to facilitate loading, a feed plate 5 is installed on the top of the mixing tank 1, and two feed plates 5 are provided to add a variety of raw materials into the interior of the mixing tank 1 to facilitate mixing and stirring of the raw materials.
[0032] In a preferred embodiment, the interior of the mixing tank 1 is fixedly connected to the hollow cylinder 7, the upper end of the hollow cylinder 7 is fixedly connected to the inner wall of the mixing tank 1, and the outer surface of the hollow cylinder 7 is fixedly connected to the electric heating plate 2. Heating and mixing the raw materials is a very important step in asphalt processing. Therefore, the present device is provided with a hollow cylinder 7 inside the mixing tank 1, and the outer surface of the hollow cylinder 7 is fixedly installed with the electric heating plate 2. By heating the hollow cylinder 7 with the electric heating plate 2, the raw materials can be heated, thereby ensuring the processing effect of the raw materials.
[0033] At the same time, in order to avoid danger caused by excessive heating temperature, a temperature sensor 8 is fixedly connected to the inner wall of the stirring tank 1, the temperature sensor 8 is electrically connected to the PLC controller 9, the PLC controller 9 is electrically connected to the electric heating plate 2, and the temperature of the outer surface of the hollow cylinder 7 is detected by the temperature sensor 8. If the set temperature is reached, the PLC controller 9 can control the electric heating plate 2 to stop heating, thereby effectively preventing danger.
[0034] After the raw materials are mixed and stirred, they need to be unloaded. The present device is different from the existing one in that the bottom of the mixing tank 1 is flat instead of conical. Therefore, in order to facilitate unloading, a unloading mechanism 11 is installed on the bottom plate 31. The unloading mechanism 11 includes a rotating plate 111, a pushing rod 112 and a limiting frame 113. The upper surface of the bottom plate 31 is rotatably connected to the rotating plate 111, and the bottom of the stirring rod 32 is fixedly connected to the rectangular bar 12. The inside of the rectangular bar 12 is slidably connected to the pushing rod 112. The upper and lower ends of the pushing rod 112 are respectively fixedly connected to the limiting frame 113. The outer surface of the mixing tank 1 is rotatably connected to the limiting frame 113, the internal thread of the limiting frame 113 is connected to the screw 14, and one end of the screw 14 is fixedly connected to the circular plate 10. In actual use, a movable bottom plate 31 is installed at the bottom of the mixing tank 1, and a rotatable rotating plate 111 is installed on the upper surface of the bottom plate 31. The rotating plate 111 is pushed to rotate by the pushing rod 112, so as to drive the rotating plate 111 to rotate, and the raw materials on the upper surface of the bottom plate 31 can be pushed out, which is convenient for unloading the raw materials, saving time and improving the unloading efficiency.
[0035] Specifically, the working process or working principle of an asphalt heating and mixing device for asphalt paving is as follows: when processing asphalt, heating and mixing is a very important process. At present, the method of heating asphalt is mostly to add the raw materials to a mixing device, and stir the raw materials through the stirring component in the mixing device to achieve uniform mixing of multiple raw materials.
[0036] Although the above method can mix the raw materials, since the shape of the current stirring equipment is a combination of a cylindrical and a conical shape, the raw materials will fall into the conical bin after entering the cylindrical bin, which makes it impossible for the stirring component to stir the raw materials at the bottom of the inner part, which will affect the stirring and mixing of the raw materials, thereby affecting the processing of the raw materials. Therefore, the present device is designed to solve this problem, connect an external power supply, and add a variety of raw materials to the interior of the stirring tank 1 through the feed plate 5, and enter the interior of the hollow cylinder 7, and at the same time turn on the electric heating plate 2, and the electric heating plate 2 is used to stir the raw materials. The hollow cylinder 7 is heated, and as the temperature of the hollow cylinder 7 continues to rise, the raw materials inside the hollow cylinder 7 will be heated, and then the driving motor 321 is turned on, and the driving motor 321 drives the stirring rod 32 to rotate, and drives the stirring plate 4 to rotate, so as to stir the raw materials and mix the various raw materials evenly together. In order to facilitate the stirring of the raw materials at the bottom end of the hollow cylinder 7, the pushing rod 112 installed inside the rectangular bar 12 will push the rotating plate 111 to rotate, so as to stir the raw materials at the bottom end of the hollow cylinder 7 and improve the mixing effect.
[0037] In order to avoid danger, the device detects the temperature on the hollow cylinder 7 through the temperature sensor 8. If the temperature on the hollow cylinder 7 reaches the set temperature, the PLC controller 9 can control the electric heating plate 2 to stop heating, thereby avoiding danger.
[0038] After the stirring of the raw materials is completed, the raw materials need to be unloaded, and one end of the limit plate 13 is moved out from the bottom of the bottom plate 31. At this time, the telescopic end of the electric telescopic rod 33 is retracted, and the top plate 331 is driven to move downward, so that the stirring rod 32 can be driven to move downward, and the stirring rod 32 is pushed downward, and then the bottom plate 31 is pushed downward to make the bottom plate 31 detach from the bottom of the mixing tank 1. The bottom plate 31 will move slowly under the action of the damping rod 311. When the bottom plate 31 is detached from the mixing tank 1, the raw materials inside the hollow cylinder 7 will fall directly from the opening position, so the staff can place the receiving bin under the mixing tank 1 to collect the raw materials. At this time, the driving motor 321 is continued to be controlled to rotate, and the driving motor 321 drives the stirring rod 32 to rotate. At the same time, the pushing rod 112 will drive the rotating plate 111 to rotate, so that the rotating plate 111 rotates on the upper surface of the bottom plate 31, thereby pushing the raw materials on the bottom plate 31 to fall and fall into the inside of the receiving bin, so that all the raw materials are collected.
[0039] After the collection of the raw materials is completed, the bottom plate 31 can be restored to its initial state, and the limiting plate 13 can be controlled by the screw rod 14 to press against the bottom plate 31 so that the bottom plate 31 will not fall, thereby meeting the requirements of use.
[0040] It should be noted that the electric heating plate 2, the drive motor 321, the electric telescopic rod 33, the temperature sensor 8 and the PLC controller 9 are devices or equipment existing in the prior art, or are devices or equipment that can be realized in the prior art. Their power supply, specific composition and principles are clear to those skilled in the art, so they will not be described in detail.
Claims
1. An asphalt heating and mixing device for asphalt paving, characterized in that: It comprises a stirring tank (1), wherein the interior of the stirring tank (1) is fixedly connected to an electric heating plate (2); A mixing mechanism (3), the mixing mechanism (3) comprising: A bottom plate (31), the bottom end of the stirring tank (1) is fixedly connected to a damping rod (311), and the telescopic end of the damping rod (311) is fixedly connected to the bottom plate (31); A stirring rod (32), a driving motor (321) is installed on the top of the stirring tank (1), and the output end of the driving motor (321) is fixedly connected to the stirring rod (32); An electric telescopic rod (33) is fixedly mounted on the top of the stirring tank (1); the telescopic end of the electric telescopic rod (33) is fixedly connected to a top plate (331); and the upper surface of the top plate (331) is fixedly connected to a driving motor (321).
2. The asphalt heating and mixing device for asphalt paving according to claim 1, characterized in that: The stirring rod (32) penetrates the interior of the top plate (331) and is rotatably connected to the interior of the top plate (331); the outer surface of the stirring rod (32) is fixedly connected to the stirring plate (4).
3. The asphalt heating and mixing device for asphalt paving according to claim 2, characterized in that: The top of the stirring tank (1) is fixedly connected to a feed plate (5), and the upper surface of the feed plate (5) is fixedly connected to a shielding plate (6).
4. The asphalt heating and mixing device for asphalt paving according to claim 3, characterized in that: The interior of the stirring tank (1) is fixedly connected to a hollow cylinder (7), the upper end of the hollow cylinder (7) is fixedly connected to the inner wall of the stirring tank (1), and the outer surface of the hollow cylinder (7) is fixedly connected to an electric heating plate (2).
5. The asphalt heating and mixing device for asphalt paving according to claim 4, characterized in that: The inner wall of the stirring tank (1) is fixedly connected to a temperature sensor (8), the temperature sensor (8) is electrically connected to a PLC controller (9), and the PLC controller (9) is electrically connected to an electric heating plate (2).
6. The asphalt heating and mixing device for asphalt paving according to claim 5, characterized in that: A discharge mechanism (11) is installed on the bottom plate (31), and the discharge mechanism (11) comprises a rotating plate (111), a pushing rod (112) and a limiting frame (113).
7. The asphalt heating and mixing device for asphalt paving according to claim 6, characterized in that: The upper surface of the bottom plate (31) is rotatably connected to the rotating plate (111), the bottom of the stirring rod (32) is fixedly connected to the rectangular bar (12), the inside of the rectangular bar (12) is slidably connected to the pushing rod (112), and the upper and lower ends of the pushing rod (112) are respectively fixedly connected to the limiting plates (13).
8. The asphalt heating and mixing device for asphalt paving according to claim 7, characterized in that: The outer surface of the stirring tank (1) is rotatably connected to a limiting frame (113), the inner thread of the limiting frame (113) is connected to a screw rod (14), and one end of the screw rod (14) is fixedly connected to a circular plate (10).
