Safety platform for overhauling gyratory crusher

A safety platform with a platform bottom plate, guardrail, ladder, and lifting lugs addresses the inefficiencies and safety hazards of traditional scaffolding in gyratory crusher maintenance, ensuring secure and efficient replacement of linings.

CN222161943UActive Publication Date: 2024-12-13伊春鹿鸣矿业有限公司
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Patent Information

Application Number
CN202420803240.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2024-12-13
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

The existing methods for replacing gyratory crusher linings are time-consuming, labor-intensive, and pose significant safety risks due to the need for steel pipe scaffolding during maintenance, especially when handling the large and heavy moving cone components.

Method used

A safety platform composed of a platform bottom plate, safety guardrail, straight ladder, platform bracket, and lifting lugs, made from channel steel and carbon steel pipes, providing a stable and secure working environment for maintenance tasks.

Benefits of technology

The safety platform enhances operational safety by preventing falls and reducing the risk of accidents during maintenance, while also being cost-effective and easy to manufacture.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a safety platform for overhauling a gyratory crusher, and relates to the technical field of safety. A platform support is of an annular structure formed by connecting two pieces of circular channel steel through straight-edge channel steel, the straight-edge channel steel parallel to a movable cone lining plate is arranged below the circular channel steel on the inner side of the platform support, and a platform bottom plate is arranged between the two pieces of circular channel steel on the platform support. A safety protective fence is vertically arranged on the upper portion of the circular channel steel on the outer side of the platform support, a vertical ladder is arranged on the outer side of the platform support, the bottom of the vertical ladder makes contact with the pit, and lifting lugs are symmetrically arranged on the outer side of the platform support. The platform has the advantages that the platform is formed by welding the channel steel, the checkered plates and the steel pipes, the platform is of an annular hollow structure, the platform is convenient to hoist in use, safe and reliable in overhaul operation, low in manufacturing cost, easy to machine and the like, and the safety risk that personnel fall from high positions in the overhaul operation is avoided.
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Description

Technical Field

[0001] The utility model provides a safety platform for maintenance of a gyratory crusher, and relates to the technical field of safety. Background Art

[0002] Gyratory crushers have the advantages of high productivity, low power consumption, relatively stable operation, low vibration, large crushing ratio, and uniform product particle size, and are now widely used in large mines. Gyratory crusher linings need to be replaced periodically after wear. Due to the large volume of the moving cone, when replacing the moving cone lining, the lower shaft diameter of the moving cone must be placed vertically in the pit to reduce the height of the moving cone and improve the stability of the moving cone placement. In this state, the height of the moving cone is 3-4m, which brings great difficulties to the removal and installation of the lock cap and the moving cone lining. The commonly used method is to set up a steel pipe scaffolding for maintenance work. This method is time-consuming and labor-intensive to install, and the safety factor is low, which brings greater safety risks to maintenance personnel when replacing the lining. Utility Model Content

[0003] The purpose of the utility model is to solve the problems existing in the above-mentioned prior art and further provide a safety platform for maintenance of a gyratory crusher.

[0004] The purpose of this utility model is achieved through the following technical solutions:

[0005] A safety platform for maintenance of a gyratory crusher, wherein the bottom of a moving cone of the gyratory crusher is fixed in a pit, a moving cone lining is arranged on the outer side of the moving cone, the safety platform comprises: a platform bottom plate, a safety guardrail, a straight ladder, a platform bracket and a lifting lug, the platform bracket is composed of two circular channel steels connected by straight-edge channel steels to form an annular structure, a straight-edge channel steel parallel to the moving cone lining is arranged under the circular channel steel on the inner side of the platform bracket, a platform bottom plate is arranged between the two circular channel steels on the platform bracket, a safety guardrail is vertically arranged on the upper part of the circular channel steel on the outer side of the platform bracket, a straight ladder is arranged on the outer side of the platform bracket and the bottom of the straight ladder contacts the pit, and lifting lugs are symmetrically arranged on the outer side of the platform bracket.

[0006] The utility model discloses a safety platform for maintenance of a gyratory crusher. The straight-edge channel steel under the platform bracket is welded at an inclined angle of 1m. The welding angle and the inclined angle of the moving cone liner are complementary angles. There are four straight-edge channel steels between two circular channel steels of the platform bracket. The four straight-edge channel steels are evenly distributed and welded between the two circular channel steels. The platform bracket is a hollow structure.

[0007] The utility model provides a safety platform for maintenance of a gyratory crusher. The safety guardrail is a circular structure and is welded by DN32 carbon steel pipes.

[0008] The utility model discloses a safety platform for maintenance of a gyratory crusher. The platform bottom plate is a 3mm thick patterned plate welded on a platform bracket.

[0009] The utility model provides a safety platform for maintenance of a gyratory crusher. The lifting lug is made by cutting a 10mm thick carbon steel plate, a φ20mm hole is cut in the center for easy use of a lifting tool, and four lifting lugs are evenly welded on a platform bracket at 90 degrees.

[0010] The utility model discloses a safety platform for maintenance of a gyratory crusher. The diameter of the circular channel steel inside the platform bracket is the same as the size of the uppermost moving cone lining plate of the moving cone.

[0011] The utility model discloses a safety platform for maintenance of a gyratory crusher. The diameter of the circular channel steel inside the platform bracket is larger than the diameter of the uppermost locking cap of the moving cone lining plate.

[0012] The utility model discloses a safety platform for maintenance of a gyratory crusher, wherein a platform support is a 10# channel steel.

[0013] The beneficial effects of the utility model are as follows: it is made of channel steel, patterned plate and steel pipe by welding, the platform is a ring-shaped hollow structure, it is convenient to hoist when in use, safe and reliable during maintenance work, has the advantages of low manufacturing cost and simple processing, and avoids the safety risk of personnel falling from heights during maintenance work. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The utility model is a structural schematic diagram of a safety platform for gyratory crusher maintenance.

[0015] Figure 2 The utility model is a top view of a safety platform for maintenance of a gyratory crusher.

[0016] The reference numerals in the figure are: 1 is a pit, 2 is a moving cone, 3 is a moving cone lining, 4 is a platform bottom plate, 5 is a safety guardrail, 6 is a straight ladder, 7 is a locking cap, 8 is a platform bracket, and 9 is a lifting ear. DETAILED DESCRIPTION

[0017] The utility model will be further described in detail below in conjunction with the accompanying drawings: This embodiment is implemented on the premise of the technical solution of the utility model, and a detailed implementation method is given, but the protection scope of the utility model is not limited to the following embodiments.

[0018] Embodiment 1: Figure 1 and 2As shown, a safety platform for maintenance of a gyratory crusher is provided, wherein the bottom of a moving cone of the gyratory crusher is fixed in a pit, a moving cone lining is arranged on the outer side of the moving cone, and the safety platform comprises: a platform bottom plate, a safety guardrail, a straight ladder, a platform bracket and a lifting lug, wherein the platform bracket is composed of two circular channel steels connected by straight-edge channel steels to form an annular structure, a straight-edge channel steel parallel to the moving cone lining is arranged under the circular channel steel on the inner side of the platform bracket, a platform bottom plate is arranged between the two circular channel steels on the platform bracket, a safety guardrail is vertically arranged on the upper part of the circular channel steel on the outer side of the platform bracket, a straight ladder is arranged on the outer side of the platform bracket and the bottom of the straight ladder contacts the pit, and lifting lugs are symmetrically arranged on the outer side of the platform bracket.

[0019] The utility model provides a safety platform for maintenance of a gyratory crusher, wherein the straight-edge channel steel under the platform bracket is welded at an inclination angle of 1m, the welding angle and the inclination angle of the moving cone liner are complementary to each other, there are 4 straight pipes between the two circular channel steels of the platform bracket, the 4 straight pipes are evenly welded at 90-degree angles, and the platform bracket is a hollow structure. The welding angle and the inclination angle of the moving cone liner are complementary to each other to improve stability during use and stability when placed after use. The platform bracket is arranged relatively by two circular channel steels with different diameters, and the two circular channel steels are fixed to the bottom of the two circular channel steels by welding with straight-edge channel steels, and four straight-edge channel steels are arranged symmetrically in a circular ring.

[0020] The utility model discloses a safety platform for maintenance of a gyratory crusher, wherein the safety guardrail is a ring structure, which is welded by DN32 carbon steel pipe. The height of the guardrail is set according to safety requirements, and it only needs to play a protective role. The safety guardrail is welded by carbon steel pipe and vertically arranged on the outermost circular channel steel of the platform bracket.

[0021] The utility model discloses a safety platform for maintenance of a gyratory crusher, wherein the platform bottom plate is a 3mm thick patterned plate welded on a platform bracket. The patterned plate is welded between two circular channel steels of the platform bracket. The platform bottom plate is circular and can be divided into four parts for welding and assembly. The width of the platform bottom plate can accommodate at least one person standing.

[0022] The utility model is a safety platform for maintenance of gyratory crusher, wherein the lifting lug is made by cutting 10mm thick carbon steel plate, a φ20mm hole is cut in the center for easy use of lifting equipment, and four lifting lugs are evenly welded on the platform bracket at 90°. During lifting, the lifting ropes are fixed on the four lifting lugs and lifted by the hook.

[0023] The utility model discloses a safety platform for maintenance of a gyratory crusher, wherein the diameter of the circular channel steel inside the platform bracket is the same as the size of the uppermost moving cone lining plate of the moving cone. The inner side of the circular channel steel is clamped on the moving cone lining plate, generally clamped on the uppermost moving cone lining plate, and is at a certain distance from the locking cap on the uppermost side of the moving cone lining plate.

[0024] The utility model discloses a safety platform for maintenance of a gyratory crusher. The diameter of the circular channel steel inside the platform bracket is larger than the diameter of the uppermost locking cap of the moving cone lining plate.

[0025] The utility model discloses a safety platform for maintenance of a gyratory crusher, wherein a platform support is a 10# channel steel.

[0026] Embodiment 2: Figure 1 and 2 As shown, a specific method of using a safety platform for gyratory crusher maintenance is as follows: when the moving cone lining of the gyratory crusher needs to be replaced, the moving cone with the moving cone lining is vertically fixed in the pit, the four corners of the safety platform are hoisted by a crane, and the safety platform is horizontally placed on the moving cone lining, so that the round hole in the middle of the safety platform is stuck on the moving cone lining. The staff climbs to the bottom plate of the platform through the straight ladder on the safety platform to disassemble and install the moving cone lining. After completing the disassembly work, the safety platform is hoisted and removed.

[0027] The above are only preferred specific embodiments of the present invention. These specific embodiments are different implementations based on the overall concept of the present invention, and the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a technician familiar with the technical field within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A safety platform for maintenance of a gyratory crusher, wherein the bottom of a moving cone (2) of the gyratory crusher is fixed in a pit (1), and a moving cone lining (3) is arranged on the outer side of the moving cone (2), characterized in that: The safety platform comprises: a platform bottom plate (4), a safety guardrail (5), a straight ladder (6), a platform bracket (8) and a lifting lug (9); the platform bracket (8) is composed of two circular channel steels connected by straight-edge channel steels to form an annular structure; a straight-edge channel steel parallel to the moving cone liner (3) is arranged under the circular channel steel on the inner side of the platform bracket (8); a platform bottom plate (4) is arranged between the two circular channel steels on the platform bracket (8); a safety guardrail (5) is vertically arranged on the upper part of the circular channel steel on the outer side of the platform bracket (8); a straight ladder (6) is arranged on the outer side of the platform bracket (8) and the bottom of the straight ladder (6) contacts the pit (1); and the lifting lugs (9) are symmetrically arranged on the outer side of the platform bracket (8).

2. The safety platform for gyratory crusher maintenance according to claim 1 is characterized in that: The straight-edge channel steel under the platform bracket (8) is welded at an inclined angle of 1m, and the welding angle is complementary to the inclined angle of the dynamic cone liner (3). There are four straight-edge channel steels between the two circular channel steels of the platform bracket (8), and the four straight-edge channel steels are evenly distributed and welded between the two circular channel steels. The platform bracket (8) is a hollow structure.

3. The safety platform for gyratory crusher maintenance according to claim 1 is characterized in that: The safety guardrail (5) is a circular structure, and is welded from DN32 carbon steel pipes.

4. The safety platform for gyratory crusher maintenance according to claim 1, characterized in that: The platform bottom plate (4) is a 3 mm thick patterned plate welded to the platform bracket (8).

5. The safety platform for gyratory crusher maintenance according to claim 1, characterized in that: The lifting lug (9) is made by cutting a 10 mm thick carbon steel plate, with a φ20 mm hole cut in the center for easy use of a lifting device. The four lifting lugs are evenly welded on the platform bracket (8) at 90°.

6. The safety platform for gyratory crusher maintenance according to claim 1, characterized in that: The diameter of the circular channel steel inside the platform bracket (8) is the same as the size of the uppermost moving cone liner (3) of the moving cone (2).

7. The safety platform for gyratory crusher maintenance according to claim 1, characterized in that: The diameter of the circular channel steel inside the platform bracket (8) is larger than the diameter of the uppermost locking cap (7) of the moving cone liner (3).

8. The safety platform for gyratory crusher maintenance according to claim 1, characterized in that: The platform bracket (8) is a 10# channel steel.