Worm gear of speed reducer
By using a mini suction pump and heat dissipation assembly (refrigeration sheet, metal heat conduction sheet, heat dissipation fan) in the reducer worm gear, the problem of poor heat dissipation effect of worm gear in the prior art is solved and the service life of worm gear is improved and engagement stability simplifies the cleaning process.
Patent Information
- Application Number
- CN202421039311.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The existing reducer worm gear has poor heat dissipation effect when cleaning dust. Frequent disassembly of the reducer housing increases the workload of the staff, and the excessive temperature of the worm gear affects the meshing of the worm.
A mini-suction pump is used to transport the coolant into the worm gear cooling chamber, and a refrigeration sheet, metal heat conductor sheet and cooling fan are used to accelerate the cooling of the coolant to improve the cooling effect.
It effectively reduces the worm gear temperature, extends its service life, improves the meshing stability with the worm, simplifies the cleaning process, and reduces the workload of staff.
Smart Images

Figure CN222163513U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reducer worm gears, in particular to a reducer worm gear. Background Art
[0002] The reducer is used to convert torque and speed. In the photovoltaic field, photovoltaic equipment needs to deal with many speed and torque changes when working, so it is necessary to reduce the high-speed rotation of the drive shaft to a speed suitable for the operation of the photovoltaic equipment through a reducer. The existing reducer includes a reducer housing, a rotating shaft is rotatably connected between two opposite side walls of the reducer housing, both ends of the rotating shaft pass through the reducer housing, a bearing is installed between the rotating shaft and the reducer housing, a worm wheel is fixed on the rotating shaft, the worm wheel is located in the reducer housing, and a worm is rotatably connected between the other two opposite side walls of the reducer housing. The worm is arranged perpendicular to the length direction of the rotating shaft and is located below the rotating shaft, and the worm wheel is meshed with the worm.
[0003] For example, the prior art publication number is CN212899549U, which is a worm gear reducer. The utility model is very convenient for cleaning and dust removal, avoids troubles during work, helps to improve the heat dissipation of the worm gear reducer, and greatly increases its service life.
[0004] However, the above-mentioned prior art still has the following problems when in use: the above-mentioned worm gear reducer is cleaned and dissipated by disassembling the reducer housing, and the heat dissipation effect is poor, and the reducer housing is frequently disassembled, which greatly increases the workload of the staff. Based on this, the utility model provides a reducer worm gear with good cooling effect. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a reducer worm gear, which uses a micro suction pump to transport coolant into the worm gear cooling chamber for cooling, thereby avoiding the worm gear itself from being worn out due to excessive temperature, which affects the meshing with the worm, and utilizes refrigeration plates, metal heat conductive plates and cooling fans to quickly cool the coolant, thereby improving the cooling effect of the coolant on the worm gear, thereby solving the problems arising from the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a reducer worm gear, comprising a worm gear arranged in a reducer housing, a worm gear meshed at the top of the worm gear, a cooling chamber arranged inside the worm gear, a liquid inlet pipe and a liquid outlet pipe fixedly penetrated at the top and bottom of the rear end of the worm gear respectively, a liquid storage box is arranged behind the worm gear, coolant is stored in the liquid storage box, a mounting hole is opened at the rear end of the reducer housing, the liquid storage box is arranged in the mounting hole, the rear ends of the liquid inlet pipe and the liquid outlet pipe both penetrate the liquid storage box and are connected to the interior of the liquid storage box, a micro suction pump is fixedly arranged inside the liquid storage box, the suction pipe of the micro suction pump is connected to the liquid inlet pipe, which is used to accelerate the flow speed of the coolant between the cooling chamber and the liquid storage box, and a heat dissipation component is arranged at the rear end of the liquid storage box, which is used to cool the coolant.
[0007] In a preferred embodiment, a limiting ring is provided on the fixed sleeve of the outer wall of the liquid storage box, an annular limiting groove is opened on the inner wall of the mounting hole, and the limiting ring is arranged in the annular limiting groove. The limiting ring cooperates with the annular limiting groove to improve the rotation stability of the liquid storage box and the worm gear.
[0008] In a preferred embodiment, the heat dissipation component includes a metal heat conductive sheet, which is fixedly inserted through the rear end of the liquid storage box and is in contact with the coolant. A cooling sheet is fixedly arranged at the rear end of the metal heat conductive sheet for absorbing heat from the metal heat conductive sheet and increasing the cooling rate of the coolant.
[0009] In a preferred embodiment, a mounting frame is fixedly provided at the rear end of the liquid storage box, and a cooling fan is fixedly provided inside the mounting frame. The cooling fan draws the heat emitted by the cooling fins, thereby preventing the cooling fins from cooling too slowly and causing their own temperature to rise.
[0010] In a preferred embodiment, a metal mesh is fixedly provided at the rear end of the mounting frame to protect the cooling fan and prevent workers from accidentally touching the cooling fan and getting injured.
[0011] In a preferred embodiment, a liquid adding tube is fixedly passed through the top of the liquid storage box, and the bottom end of the liquid adding tube is connected to the inside of the liquid storage box for adding coolant to the inside of the liquid storage box.
[0012] In a preferred embodiment, a rechargeable battery for powering the cooling fan and the micro suction pump is fixed on the mounting frame, and the rechargeable battery is used to provide power to the cooling fan and the micro suction pump to avoid additional wiring affecting the rotation of the liquid storage box.
[0013] Technical effects and advantages of the utility model:
[0014] The utility model uses a micro suction pump to transport coolant into the worm gear cooling cavity for cooling, thereby preventing the worm gear from being worn due to excessive temperature and affecting the meshing with the worm, and utilizes a cooling plate and a metal heat conductive plate to absorb the heat of the coolant. After the cooling plate discharges the heat into the mounting frame, the heat is quickly drawn out by the cooling fan, thereby accelerating the speed at which the cooling plate dissipates heat, thereby increasing the cooling speed of the coolant. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a rear view of the reducer housing of the utility model;
[0017] Figure 3 This is a cross-sectional view of the reducer housing of the utility model;
[0018] Figure 4 It is a partial cross-sectional view of the worm gear and the liquid storage box of the utility model;
[0019] Figure 5 This is a structural diagram of the mounting frame, cooling fan, cooling sheet and metal heat conducting sheet of the utility model.
[0020] The reference numerals are: 1, reducer housing; 2, worm wheel; 3, worm; 4, cooling chamber; 5, liquid inlet pipe; 6, liquid outlet pipe; 7, liquid storage box; 8, mounting hole; 9, micro suction pump; 10, heat dissipation component; 11, limit ring; 12, annular limit groove; 13, metal mesh; 14, liquid adding pipe;
[0021] 1001, metal heat conducting sheet; 1002, cooling sheet; 1003, mounting frame; 1004, cooling fan. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Refer to the instruction manual Figure 1-5The utility model provides a reducer worm wheel, comprising a worm wheel 2 arranged in a reducer housing 1, a worm 3 meshing at the top of the worm wheel 2, a cooling chamber 4 being arranged inside the worm wheel 2, a liquid inlet pipe 5 and a liquid outlet pipe 6 being fixedly penetrated at the top and bottom of the rear end of the worm wheel 2 respectively, a liquid storage box 7 being arranged behind the worm wheel 2, a coolant being stored inside the liquid storage box 7, a mounting hole 8 being opened at the rear end of the reducer housing 1, the liquid storage box 7 being arranged in the mounting hole 8, the rear ends of the liquid inlet pipe 5 and the liquid outlet pipe 6 both penetrate the liquid storage box 7 and are connected to the inside of the liquid storage box 7, a micro suction pump 9 being fixedly arranged inside the liquid storage box 7, the suction pipe of the micro suction pump 9 being connected to the liquid inlet pipe 5, and being used to accelerate the flow speed of the coolant between the cooling chamber 4 and the liquid storage box 7;
[0024] A limiting ring 11 is fixedly sleeved on the outer wall of the liquid storage box 7, and an annular limiting groove 12 is opened on the inner wall of the mounting hole 8. The limiting ring 11 is arranged in the annular limiting groove 12. The limiting ring 11 cooperates with the annular limiting groove 12 to improve the rotation stability of the liquid storage box 7 and the worm gear 2. A liquid adding tube 14 is fixedly passed through the top of the liquid storage box 7. The bottom end of the liquid adding tube 14 is connected to the inside of the liquid storage box 7 for replenishing coolant. A rechargeable battery for powering the cooling fan 1004 and the micro suction pump 9 is fixedly provided on the mounting frame 1003.
[0025] When the reducer worm 3 drives the worm wheel 2 to rotate, the worm wheel 2 drives the liquid storage box 7 to rotate in the reducer housing 1 through the liquid inlet pipe 5 and the liquid outlet pipe 6. At the same time, a micro suction pump 9 is used to transport the coolant in the liquid storage box 7 to the cooling chamber 4 through the liquid inlet pipe 5. The cooling chamber 4 absorbs the heat generated by the rotation of the worm wheel 2 and the meshing friction with the worm 3, so as to dissipate heat and cool the worm wheel 2, thereby preventing the worm wheel 2 from being worn due to excessive temperature and affecting the meshing with the worm 3. A limiting ring 11 is provided on the outer wall of the liquid storage box 7 for support, and the limiting ring 11 slides in the annular limiting groove 12, so as to improve the rotation stability of the liquid storage box 7, thereby improving the stability of the worm wheel 2 during rotation.
[0026] Refer to the instruction manual Figure 1-5 The rear end of the liquid storage box 7 is provided with a heat dissipation component 10, and the heat dissipation component 10 includes a metal heat conductive sheet 1001, and the metal heat conductive sheet 1001 is fixedly penetrated through the rear end of the liquid storage box 7, and the metal heat conductive sheet 1001 is in contact with the coolant, and the rear end of the metal heat conductive sheet 1001 is fixedly provided with a cooling sheet 1002 for absorbing the heat on the metal heat conductive sheet 1001 and improving the cooling speed of the coolant;
[0027] In addition, a mounting frame 1003 is fixedly provided at the rear end of the liquid storage box 7, and a cooling fan 1004 is fixedly provided inside the mounting frame 1003. The cooling fan 1004 draws the heat emitted by the cooling plate 1002, so as to prevent the cooling plate 1002 from cooling too slowly and causing its own temperature to rise. A metal mesh 13 is fixedly provided at the rear end of the mounting frame 1003 for protecting the cooling fan 1004.
[0028] When the coolant flows into the liquid storage box 7 through the cooling chamber 4 and the liquid outlet pipe 6, the heat in the coolant is conducted to the metal heat conductive sheet 1001, and then absorbed by the cooling sheet 1002 and dissipated into the mounting frame 1003. At the same time, the cooling fan 1004 is used for suction, so as to speed up the heat dissipation speed of the cooling sheet 1002 and prevent the cooling sheet 1002 from overheating after long-term use. In addition, a metal mesh 13 is arranged on the mounting frame 1003 to wrap the cooling fan 1004, which can prevent the staff from accidentally touching the cooling fan 1004 and protect the cooling fan 1004 from collision.
[0029] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A worm gear of a speed reducer, comprising a worm wheel (2) arranged in a speed reducer housing (1), a worm (3) meshing at the top of the worm wheel (2), characterized in that: A cooling chamber (4) is provided inside the worm wheel (2); a liquid inlet pipe (5) and a liquid outlet pipe (6) are fixedly passed through the top and bottom of the rear end of the worm wheel (2), respectively; a liquid storage box (7) is provided behind the worm wheel (2), and coolant is stored in the liquid storage box (7); The reducer housing (1) has a mounting hole (8) at the rear end, the liquid storage box (7) is arranged in the mounting hole (8), the rear ends of the liquid inlet pipe (5) and the liquid outlet pipe (6) both pass through the liquid storage box (7) and are connected to the inside of the liquid storage box (7), a micro suction pump (9) is fixedly provided inside the liquid storage box (7), the suction pipe of the micro suction pump (9) is connected to the liquid inlet pipe (5), and is used to accelerate the flow speed of the coolant between the cooling chamber (4) and the liquid storage box (7); The rear end of the liquid storage box (7) is provided with a heat dissipation component (10) for cooling the coolant.
2. A worm gear reducer according to claim 1, characterized in that: The outer wall of the liquid storage box (7) is fixedly sleeved with a limiting ring (11), the inner wall of the mounting hole (8) is provided with an annular limiting groove (12), and the limiting ring (11) is arranged in the annular limiting groove (12) to improve the rotation stability of the liquid storage box (7).
3. The worm gear of the reducer according to claim 1, characterized in that: The heat dissipation component (10) comprises a metal heat conductive sheet (1001), the metal heat conductive sheet (1001) is fixedly passed through the rear end of the liquid storage box (7), and the metal heat conductive sheet (1001) is in contact with the cooling liquid, and a cooling sheet (1002) is fixedly provided at the rear end of the metal heat conductive sheet (1001) for absorbing the heat on the metal heat conductive sheet (1001).
4. A worm gear reducer according to claim 3, characterized in that: A mounting frame (1003) is fixedly provided at the rear end of the liquid storage box (7), and a heat dissipation fan (1004) is fixedly provided inside the mounting frame (1003) for absorbing heat emitted by the refrigeration plate (1002).
5. A worm gear for a speed reducer according to claim 4, characterized in that: A metal mesh (13) is fixedly provided at the rear end of the mounting frame (1003) for protecting the cooling fan (1004).
6. The worm gear of a reducer according to claim 1, characterized in that: A liquid adding pipe (14) is fixedly passed through the top of the liquid storage box (7), and the bottom end of the liquid adding pipe (14) is connected to the inside of the liquid storage box (7) for replenishing the cooling liquid.
7. A worm gear for a speed reducer according to claim 4, characterized in that: A rechargeable battery for supplying power to the cooling fan (1004) and the micro suction pump (9) is fixedly mounted on the mounting frame (1003).
Citation Information
Patent Citations
Worm gear speed reducer
CN212899549U
