Adjustable effect furnace for aluminum products

By using fixed rods, concave columns, bidirectional screws and other structures in an adjustable effect furnace for aluminum products, and using installation columns, threaded rods and other structures to realize the movement of the nozzle, the traditional effect furnace heating is solved The problem of unevenness improves the uniform heating effect and quality of the surface of aluminum products.

CN222165683UActive Publication Date: 2024-12-13SHANDONG JIAYAO BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202420900854.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-13
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

Uneven heating in traditional effect furnaces leads to concentrated thermal stress on the surface of aluminum products, resulting in cracks or hot spots, affecting product quality.

Method used

An adjustable effect furnace for aluminum products was designed, and the aluminum products were clamped and fixed by means of fixed rods, concave columns, bidirectional screws, limit blocks and other structures, and the aluminum products were clamped and fixed by mounting columns, threaded rods, sliders, gas pipes, etc. The structure enables the nozzle to move up and down, ensuring uniform heating of the surface of the aluminum product.

Benefits of technology

The uniform heating of the surface of aluminum products is achieved, the oxidation situation is reduced, the heating efficiency and quality are improved, and local overheating or uneven temperatures are avoided.

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Abstract

The utility model relates to the technical field of alloy manufacturing and processing, and discloses an adjustable effect furnace for aluminum products, which comprises a heating box, the top of the heating box is fixedly connected with an inner box, the outer part of the inner box is fixedly connected with a motor, and the bottom of the motor is rotatably connected with a synchronizing wheel I; an air blower is fixedly connected to the outer side of the inner box, a guide pipe is fixedly connected to the exterior of the inner box, and two mounting columns are fixedly connected to the inner wall of the heating box. According to the adjustable effect furnace, through mutual cooperation of the fixing rods, the concave columns, the two-way screw rods, the limiting blocks and other structures, aluminum products can be clamped and fixed when the adjustable effect furnace is used for heating, the distance between the aluminum products and a heating source can be kept stable through clamping, and therefore the more uniform heating effect can be achieved; and the situation of local overheating or uneven temperature can be avoided, and the heating efficiency and quality are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of alloy manufacturing and processing, in particular to an adjustable effect furnace for aluminum products. Background Art

[0002] Aluminum products refer to various products that are processed, formed, and manufactured using aluminum or aluminum alloy as raw materials. Aluminum is a lightweight metal with good thermal conductivity and corrosion resistance, so it is widely used in various fields. The adjustable effect furnace is a device used to heat and process materials. It has an adjustable heating area and a temperature control system, which can accurately heat and process materials according to specific process requirements. The adjustable effect furnace can ensure that the final aluminum product has good performance and appearance by accurately heating and processing aluminum materials.

[0003] However, the heating inside the traditional effect furnace is not uniform. Due to the low density of hot air, it will be pushed by the surrounding denser cold air, causing the hot air to rise, resulting in the temperature of the upper part of the effect furnace being slightly higher than the temperature of the lower part, which will cause processing deviations during the processing. For this reason, technical personnel in this field have proposed an adjustable effect furnace for aluminum products to solve the above problems. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides an adjustable effect furnace for aluminum products, aiming to improve the problem that traditional effect furnaces heat the surface of aluminum products unevenly, resulting in thermal stress concentration areas on the surface of aluminum products, cracks or hot spots, and reduced surface quality of the products.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an adjustable effect furnace for aluminum products, comprising a heating box, the top of the heating box is fixedly connected to an internal box, the outside of the internal box is fixedly connected to a motor, the bottom of the motor is rotatably connected to a synchronous wheel, the outside of the internal box is fixedly connected to a blower, the outside of the internal box is fixedly connected to a conduit, the inner wall of the heating box is fixedly connected to two mounting columns, the interior of the mounting columns is provided with connecting grooves, one of the connecting grooves is rotatably connected to a threaded rod, the interior of the connecting groove is slidably connected to a slider, the slider is fixedly connected to an air pipe, and a clamping assembly is installed inside the heating box.

[0006] As a further description of the above technical solution:

[0007] The clamping assembly includes a turntable, which is rotatably connected to the inner top wall of the heating box, two fixing rods are fixedly connected to the outside of the turntable, three placement plates are fixedly connected to the outside of the fixing rods, a concave column is fixedly connected to the top of the placement plate, a bidirectional screw is rotatably connected to the inner wall of the concave column, one end of the bidirectional screw is fixedly connected to a rocker, the external thread of the bidirectional screw is connected to two limit blocks, a telescopic rod is fixedly connected to the outside of the limit block, and the other end of the telescopic rod is fixedly connected to a clamping block.

[0008] As a further description of the above technical solution:

[0009] One end of the conduit away from the inner box is connected to the gas delivery pipe, and a plurality of nozzles are fixedly connected to the outside of the gas delivery pipe.

[0010] As a further description of the above technical solution:

[0011] The inner wall of the other connecting groove is fixedly connected with a sliding rod, the outer portion of the sliding rod is slidably connected to one of the sliding blocks, and the outer portion of the threaded rod is threadedly connected to the other sliding block.

[0012] As a further description of the above technical solution:

[0013] The top of the heating box is rotatably connected with a synchronous wheel 2, the outer side of the synchronous wheel 2 is slidably connected with a belt, and the synchronous wheel 1 is connected to the synchronous wheel 2 through the belt.

[0014] As a further description of the above technical solution:

[0015] The longitudinal sections of the two limit blocks are square, the inner wall of the concave column is slidably connected to the outer side of the limit block, and the top of the concave column is fixedly connected with a placing platform.

[0016] As a further description of the above technical solution:

[0017] The outside of the telescopic rod is sleeved with a spring, and the outside of the rocker is provided with anti-slip grooves.

[0018] As a further description of the above technical solution:

[0019] A heating wire is fixedly connected to the interior of the internal box, and an exhaust fan is fixedly connected to the exterior of the heating box.

[0020] The utility model has the following beneficial effects:

[0021] 1. In the utility model, through the mutual cooperation of the fixed rod, the concave column, the bidirectional screw, the limit block and other structures, the adjustable effect furnace can clamp and fix the aluminum product during heating. Through clamping, the distance between the aluminum product and the heating source can be kept stable, which helps to achieve a more uniform heating effect, helps to avoid local overheating or uneven temperature, and improves the efficiency and quality of heating.

[0022] 2. In the utility model, with the cooperation of the mounting column, threaded rod, slider, gas pipe, slide rod and other structures, an adjustable effect furnace is realized, and the nozzle can be moved up and down to heat the aluminum product, which can reduce the oxidation of the aluminum product during the heating process to a certain extent, help maintain the quality and smoothness of the surface of the aluminum product, and reduce the need for subsequent processing procedures. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A three-dimensional diagram of an adjustable effect furnace for aluminum products proposed by the utility model;

[0024] Figure 2 This is a schematic diagram of the mounting column structure of an adjustable effect furnace for aluminum products proposed by the utility model;

[0025] Figure 3 The utility model provides a schematic diagram of the placement plate structure of an adjustable effect furnace for aluminum products.

[0026] Legend:

[0027] 1. Heating box; 2. Motor; 3. Synchronous wheel 1; 4. Conduit; 5. Internal box; 6. Blower; 7. Belt; 8. Synchronous wheel 2; 9. Mounting column; 10. Threaded rod; 11. Connecting groove; 12. Slider; 13. Air pipe; 14. Sliding rod; 15. Placement plate; 16. Fixed rod; 17. Concave column; 18. Bidirectional screw; 19. Limit block; 20. Telescopic rod; 21. Clamping block; 22. Rocker; 23. Exhaust fan; 24. Turntable. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Reference Figure 1 and Figure 2The utility model provides an embodiment: an adjustable effect furnace for aluminum products, comprising a heating box 1, an internal box 5 is fixedly connected to the top of the heating box 1, a motor 2 is fixedly connected to the outside of the internal box 5, a synchronous wheel 3 is rotatably connected to the bottom of the motor 2, a blower 6 is fixedly connected to the outside of the internal box 5, a conduit 4 is fixedly connected to the outside of the internal box 5, two mounting columns 9 are fixedly connected to the inner wall of the heating box 1, a connecting groove 11 is provided inside the mounting column 9, a threaded rod 10 is rotatably connected to the inside of one of the connecting grooves 11, a slider 12 is slidably connected to the inside of the connecting groove 11, the slider 12 is fixedly connected to the gas pipe 13, and a clamping component is installed inside the heating box 1.

[0030] Furthermore, first place the aluminum product on the placing table. At this time, shake the rocker 22, thereby driving the bidirectional screw 18 to rotate. At the same time, under the action of the bidirectional screw 18, the two limit blocks 19 approach each other, thereby driving the clamping blocks 21 to approach each other, and the aluminum product is clamped and fixed by the clamping blocks 21. The aluminum product can maintain its original shape and structure by clamping and fixing, and the aluminum product can be effectively prevented from deformation during the heating process.

[0031] Reference Figure 2 , Figure 3 The clamping assembly includes a turntable 24, which is rotatably connected to the inner top wall of the heating box 1, and the outside of the turntable 24 is fixedly connected to two fixing rods 16, and the outside of the fixing rods 16 is fixedly connected to three placement plates 15, and the top of the placement plate 15 is fixedly connected to a concave column 17, and the inner wall of the concave column 17 is rotatably connected to a bidirectional screw 18, one end of the bidirectional screw 18 is fixedly connected to a rocker 22, and the external thread of the bidirectional screw 18 is connected to two limit blocks 19, and the outer side of the limit block 19 is fixedly connected to a telescopic rod 20, and the other end of the telescopic rod 20 is fixedly connected to a clamping block 21.

[0032] Further, the motor 2 is started, and the output shaft of the motor 2 drives the synchronous wheel 1 3 to rotate, and then drives the synchronous wheel 2 8 to rotate synchronously through the belt 7, so that the threaded rod 10 and the turntable 24 rotate at the same time. At the same time, the threaded rod 10 drives the slider 12 to move up and down along the inner wall of the connecting groove 11, and further drives the air pipe 13 to move up and down at the same time through the slider 12, and starts the blower 6 to transport air to the interior of the internal box 5. The air is heated by the heating wire inside the internal box 5, and then the heated air is transported to the interior of the air pipe 13 through the conduit 4, and the hot air is sprayed onto the surface of the aluminum product through the nozzle, so that the hot air can quickly cover the entire surface of the aluminum product, speed up the heating speed, help save time and improve production efficiency, when the heating of the aluminum product is stopped, open the exhaust fan 23 to discharge the hot air inside the heating box 1 to prevent the aluminum product from being overheated and affecting its performance.

[0033] Reference Figure 1 and Figure 2 One end of the conduit 4 away from the internal box 5 is connected to the gas delivery pipe 13, and a plurality of nozzles are fixedly connected to the outside of the gas delivery pipe 13.

[0034] Furthermore, the heated air is transported to the interior of the air delivery pipe 13 through the conduit 4, and then the hot air is sprayed onto the surface of the aluminum product through the nozzle, so that the aluminum product is evenly heated.

[0035] Reference Figure 2 A slide rod 14 is fixedly connected to the inner wall of the other connecting groove 11 , the outer portion of the slide rod 14 is slidably connected to one of the sliders 12 , and the outer portion of the threaded rod 10 is threadedly connected to the other slider 12 .

[0036] Furthermore, the threaded rod 10 is rotated to drive the slider 12 to move along the inner wall of the connecting groove 11 , and the slide bar 14 makes one of the sliders 12 more stable when moving, thereby ensuring the stability of the gas pipe 13 .

[0037] Reference Figure 1 and Figure 2 The top of the heating box 1 is rotatably connected to a synchronous wheel 2 8, the outer side of the synchronous wheel 2 8 is slidably connected to a belt 7, and the synchronous wheel 1 3 is connected to the synchronous wheel 2 8 through the belt 7.

[0038] Furthermore, when the synchronous wheel 1 3 rotates, under the action of the belt 7, the synchronous wheel 2 8 is driven to rotate at the same time.

[0039] Reference Figure 2 and Figure 3 The longitudinal sections of the two limit blocks 19 are square, the inner wall of the concave column 17 is slidably connected to the outer side of the limit block 19, and the top of the concave column 17 is fixedly connected with a placing table.

[0040] Furthermore, the two limiting blocks 19 are moved along the inner wall of the concave column 17 , which effectively prevents the limiting blocks 19 from sliding randomly, thereby making the clamping block 21 more stable.

[0041] Reference Figure 2 and Figure 3 The outer sleeve of the telescopic rod 20 is provided with a spring, and the outer surface of the rocker 22 is provided with anti-slip grooves.

[0042] Furthermore, when clamping is not required, the clamping block 21 is quickly reset under the elastic force of the spring, and the anti-slip pattern increases the friction of the rocker 22 to reduce the risk of accidental sliding or loss of control.

[0043] Reference Figure 1 A heating wire is fixedly connected to the inside of the inner box 5, and an exhaust fan 23 is fixedly connected to the outside of the heating box 1.

[0044] Furthermore, the air delivered to the internal box 5 is heated by the heating wire. When the heating of the aluminum product is finished, the exhaust fan 23 is turned on to discharge the hot air in the heating box 1 to prevent the aluminum product from being overheated.

[0045] Working principle: When using this device, first place the aluminum product on the placement table. At this time, shake the rocker 22 to drive the bidirectional screw 18 to rotate. Under the action of the bidirectional screw 18, the two limit blocks 19 approach each other, and then drive the clamping blocks 21 to approach each other, so as to clamp and fix the aluminum product. The aluminum product can be fixed on the heating equipment or workbench by clamping to ensure that its position is stable and unchanged, which helps to avoid the movement or shaking of the aluminum product during the heating process, thereby ensuring the accuracy and consistency of the heating area.

[0046] In addition, the motor 2 is started, and the output shaft of the motor 2 drives the synchronous wheel 3 to rotate, and under the action of the belt 7, the synchronous wheel 2 8 is driven to rotate synchronously, so that the threaded rod 10 and the turntable 24 rotate at the same time. At the same time, the threaded rod 10 drives the slider 12 to move up and down, and the slider 12 drives the air pipe 13 to move up and down at the same time, and the blower 6 is started to draw air to the inside of the internal box 5. The air is heated by the heating wire inside the internal box 5, and then the heated air is transported to the inside of the air pipe 13 through the conduit 4, and the heated air is sprayed onto the surface of the aluminum product through the nozzle that moves up and down, so that the hot air is evenly distributed on the surface of the aluminum product, ensuring that the entire surface is evenly heated, which helps to avoid local overheating or uneven cooling, thereby improving the quality and efficiency of heating. When the heating of the aluminum product stops, the exhaust fan 23 is turned on to discharge the hot air inside the heating box 1 to prevent the aluminum product from being overheated and affecting its performance.

[0047] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An adjustable effect furnace for aluminum products, comprising a heating box (1), Features: The top of the heating box (1) is fixedly connected to an internal box (5), the outside of the internal box (5) is fixedly connected to a motor (2), the bottom of the motor (2) is rotatably connected to a synchronous wheel (3), the outside of the internal box (5) is fixedly connected to a blower (6), the outside of the internal box (5) is fixedly connected to a conduit (4), the inner wall of the heating box (1) is fixedly connected to two mounting columns (9), the inside of the mounting columns (9) is provided with a connecting groove (11), one of the connecting grooves (11) is rotatably connected to a threaded rod (10), the inside of the connecting groove (11) is slidably connected to a slider (12), the slider (12) is fixedly connected to an air pipe (13), and a clamping assembly is installed inside the heating box (1).

2. An adjustable effect furnace for aluminum products according to claim 1, Features: The clamping assembly comprises a turntable (24), the turntable (24) being rotatably connected to the inner top wall of the heating box (1), the turntable (24) being fixedly connected to two fixing rods (16) on the outside, the fixing rods (16) being fixedly connected to three placement plates (15) on the outside, the placement plates (15) being fixedly connected to the tops of the placement plates (15) with concave columns (17), the inner walls of the concave columns (17) being rotatably connected to a bidirectional screw (18), one end of the bidirectional screw (18) being fixedly connected to a rocker (22), the external threads of the bidirectional screw (18) being connected to two limit blocks (19), the outer sides of the limit blocks (19) being fixedly connected to a telescopic rod (20), and the other end of the telescopic rod (20) being fixedly connected to a clamping block (21).

3. The adjustable effect furnace for aluminum products according to claim 1, Features: One end of the conduit (4) away from the inner box (5) is connected to the air supply pipe (13), and a plurality of nozzles are fixedly connected to the outside of the air supply pipe (13).

4. The adjustable effect furnace for aluminum products according to claim 1, Features: A sliding rod (14) is fixedly connected to the inner wall of the other connecting groove (11), the outer portion of the sliding rod (14) is slidably connected to one of the sliding blocks (12), and the outer portion of the threaded rod (10) is threadedly connected to the other sliding block (12).

5. The adjustable effect furnace for aluminum products according to claim 1, Features: The top of the heating box (1) is rotatably connected to a synchronous wheel 2 (8), the outer side of the synchronous wheel 2 (8) is slidably connected to a belt (7), and the synchronous wheel 1 (3) is connected to the synchronous wheel 2 (8) via the belt (7).

6. The adjustable effect furnace for aluminum products according to claim 2, Features: The longitudinal sections of the two limit blocks (19) are square, the inner wall of the concave column (17) is slidably connected to the outer side of the limit block (19), and the top of the concave column (17) is fixedly connected to a placement platform.

7. The adjustable effect furnace for aluminum products according to claim 2, Features: The exterior of the telescopic rod (20) is sleeved with a spring, and the exterior of the rocker (22) is provided with anti-slip grooves.

8. The adjustable effect furnace for aluminum products according to claim 2, Features: A heating wire is fixedly connected to the interior of the internal box (5), and an exhaust fan (23) is fixedly connected to the exterior of the heating box (1).