Paper-wrapped winding wire paying-off centering detection device
By designing a paper wrapping wire-release centering detection device, the sensor and controller are used to detect the centering of the wire harness, the problem of line deviating from the center is solved, the neatness and stability of the wire roll is achieved, and the paper bag is improved quality and productivity of the line.
Patent Information
- Application Number
- CN202420943913.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-05-06
AI Technical Summary
During the production and processing of paper-wrapped wires, the wires are easily deviated from the center, resulting in uneven wire coils, affecting product quality and production efficiency.
Design a paper winding wire-loading detection device, using sensors and controllers to cooperate with existing paper packaging machines, detect the centering of the wire harness through the induction head, send a signal and determine whether the wire roll deviates from the center, control the equipment to stop and Prompt adjustments to ensure neatness and stability of the wire coil.
It effectively ensures the neatness and stability of the wire coil, improves the quality and production efficiency of paper wrapping wires, simplifies the device structure, is easy to install and use, and is suitable for the coordination of multiple sets of wire harnesses.
Smart Images
Figure CN222166081U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of paper-wrapped resistance wire processing, in particular to a paper-wrapped resistance wire pay-off alignment detection device. Background Art
[0002] When producing, processing and using paper wrapped resistance wire, it is necessary to pay it out through a potato wrapping machine. During the pay-out process, the pay-out often deviates from the center, resulting in uneven wire rolls, which affects subsequent product quality and production efficiency. Therefore, a device is needed to detect whether the pay-out of the paper wrapping machine is centered online. Utility Model Content
[0003] The purpose of the utility model is to provide a paper wrapped resistance wire pay-off centering detection device, which can be combined with the existing paper wrapping machine outlet position for use, can be guided and coordinated with the outlet wire harness, and can accurately detect the centering situation of the wire harness during transportation through the sensing head at the sensor position. When the wire passes through the sensor, the sensor will send a signal and transmit the signal to the controller. The controller determines the position of the paper roll according to the received signal, and determines whether the wire roll deviates from the center according to preset parameters. If the wire roll deviates from the center, the controller controls the equipment to stop and prompts the operator to adjust. The overall structure of the device is relatively simple, and it is more convenient to install and use. During use, it can be used in conjunction with multiple groups of wire harnesses, which can effectively ensure the neatness and stability of the wire roll, and improve the quality and production efficiency of paper wrapped wire.
[0004] The technical solution of the utility model is as follows:
[0005] A paper-wrapped resistance wire pay-off centering detection device, characterized in that: it includes a main support and stabilization frame, a main body controller is provided at the lower end of the main support and stabilization frame, a support and stabilization plate is provided at the front and rear positions of the upper end of the main support and stabilization frame, an integral movable matching limit block is provided at the outer position of the support and stabilization plate, the outer position of the integral movable matching limit block is a matching guide rail structure in a T-shape, a wire harness matching guide shaft is provided between the front and rear two support and stabilization plates, a wire harness matching safety and stabilization roller is provided on the wire harness matching guide shaft, a detachable centering detection component is provided at the upper left end position of the support and stabilization plate, the main structure of the centering detection component includes a wire harness centering detection rod located between the two support and stabilization plates, a detection head uniformly distributed along the axial direction is provided at the lower end of the wire harness centering detection rod, a centering detection sensor is connected to the middle position of the wire harness centering detection rod, and the detection head can perform centering detection on the wire harness position transported from left to right on the wire harness matching safety and stabilization roller.
[0006] Furthermore, the integrally movable matching limit block is fixedly connected to the supporting stabilizing plate in a detachable manner.
[0007] Furthermore, the centering detection assembly is fixed to the upper end of the supporting stabilizing plate by means of a fastening screw matched at the upper end.
[0008] Furthermore, the wire harness and the safety and stability roller are provided with a plurality of groups of structures distributed front and back.
[0009] Furthermore, a wire harness matching limiting groove is provided on the outer cylindrical surface of the wire harness matching safety and stability roller.
[0010] Beneficial effects of the utility model:
[0011] 1. When in use, the utility model can be combined with the existing paper packaging machine outlet position for use, can be guided and coordinated with the outlet wire harness, and can accurately detect the centering condition of the wire harness during transportation through the sensing head at the sensor position. When the wire passes through the sensor, the sensor will send a signal and transmit the signal to the controller. The controller determines the position of the paper roll according to the received signal and determines whether the wire roll deviates from the center according to the preset parameters. If the wire roll deviates from the center, the controller controls the equipment to stop and prompts the operator to adjust.
[0012] 2. The overall structure of the device is relatively simple, and it is more convenient to install and use. During use, it can be used in conjunction with multiple sets of wire harnesses, which can effectively ensure the neatness and stability of the wire coils and improve the quality and production efficiency of paper-wrapped wires. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0014] Figure 2 It is a front schematic diagram of the utility model;
[0015] Figure 3 It is a left side schematic diagram of the utility model;
[0016] Figure 4 It is a schematic diagram of the right side of the utility model;
[0017] Figure 5 It is a top view schematic diagram of the utility model;
[0018] Figure 6 It is a bottom view schematic diagram of the utility model;
[0019] Figure 7 It is a schematic diagram of the three-dimensional structure of the utility model in the second direction;
[0020] In the figure: 1. Main body matching installation column, 2. Main body matching connection hole, 3. Connection support matching plate, 4. Isolation safety matching plate, 5. Combined installation connecting plate, 6. Avoidance matching safety groove, 7. Locking and fixing connection hole. DETAILED DESCRIPTION
[0021] like Figures 1 to 7 As shown, a paper-wrapped resistance wire pay-off centering detection device comprises a main body support and stabilization frame 1, the lower end of the main body support and stabilization frame 1 is provided with a main body controller 2, the upper end of the main body support and stabilization frame 1 is provided with a support and stabilization plate 3, and the outer side of the support and stabilization plate 3 is provided with an integral movable matching limit block 9, and the outer side of the integral movable matching limit block 9 is a matching guide rail structure in the shape of a T. When in use, the position of the overall structure can be adjusted as needed, so as to achieve convenient matching during centering adjustment, and the matching automation device can realize automatic centering operation. A wire harness matching guide shaft 4 is provided between the front and rear two support and stabilization plates 3, and a wire harness matching safety and stabilization roller 5 is provided on the wire harness matching guide shaft 4, so that this structure can realize the guiding matching during wire harness transportation. A detachable centering detection component 6 is provided at the upper left end of the support and stabilization plate 3, which can accurately and real-time detect the position centering situation during wire harness transportation. The main structure of the centering detection assembly 6 includes a wire harness centering detection rod 7 located between the two support stabilizing plates 3, the lower end of the wire harness centering detection rod 7 is provided with a detection head evenly distributed along the axial direction, and the middle position of the wire harness centering detection rod 7 is connected with a centering detection sensor 8, and the detection head can perform centering detection on the wire harness position conveyed from left to right on the wire harness safety stabilizing roller 5. It adopts a brand-new structural design, and is designed in a symmetrical structural form as a whole. When in use, the upper and lower directions can be converted and used, which can ensure that the overall life is longer and the utilization rate is higher. It can be combined with the guide rail shaft during installation, and can be flexibly moved and matched during installation and later maintenance as needed. The combination flexibility during use is stronger, and the avoidance groove is set at the photovoltaic panel installation position, which can ensure that the connecting wire is safely placed from this position, and the safety of the wire harness position during movement can be guaranteed. It can be made of metal aluminum alloy material for one-piece molding during production, and can also be made of metal waste plate by welding. The flexibility during production is also stronger and the production cost is lower. The sensor can be a photoelectric sensor, which is placed at the wire-releasing part of the paper wrapping machine to detect the position of the wire roll. When the wire passes through the sensor, the sensor will send a signal and transmit the signal to the controller. The controller determines the position of the paper roll based on the received signal and determines whether the wire roll is off-center based on the preset parameters. If the wire roll is off-center, the controller controls the equipment to stop and prompts the operator to adjust. It can also cooperate with the automatic adjustment component to realize automatic adjustment and coordination, making the overall production process more efficient and effectively reducing labor costs.
[0022] Preferably, the integrally movable matching limit block 9 is fixedly connected to the supporting stabilizing plate 3 in a detachable manner, which has lower production costs and limit block structures of different specifications can be replaced for use as needed, which provides greater flexibility in use.
[0023] Preferably, the centering detection component 6 is fixed to the upper end of the supporting stabilizing plate 3 by means of a fastening screw matched at the upper end, so that the matching operation during fastening is more convenient and the space during matching is larger.
[0024] Preferably, the wire harness is coordinated with the safety and stability roller 5 and is provided with multiple groups of structures distributed front and back, and can be used in coordination with multiple groups of wire harnesses at the same time as needed, so that the application range is wider and the coordination efficiency is higher.
[0025] Preferably, a harness matching limit groove is provided on the outer cylindrical surface of the harness matching safety and stability roller 5, so that the position accuracy of the harness when it is finally output is better, but it requires surface processing structure, and the production cost will be relatively high.
[0026] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements or substitutions can be made without departing from the principles of the present invention. These improvements or substitutions should also be regarded as the protection scope of the present invention.
Claims
1. A paper-wrapped resistance wire pay-off centering detection device, Features: The invention comprises a main body support and stabilization frame (1), a main body controller (2) is provided at the lower end of the main body support and stabilization frame (1), a support and stabilization plate (3) is provided at the front and rear positions of the upper end of the main body support and stabilization frame (1), an integral movable matching limit block (9) is provided at the outer position of the support and stabilization plate (3), a matching guide rail structure in the shape of a T is provided at the outer position of the integral movable matching limit block (9), a wiring harness matching guide shaft (4) is provided between the front and rear two supporting and stabilization plates (3), and a wiring harness matching safety and stabilization guide shaft (4) is provided on the wiring harness matching guide shaft (4). The support and stabilizing plate (3) is provided with a detachable centering detection assembly (6) at the upper left end of the support and stabilizing plate (3), the main structure of the centering detection assembly (6) comprising a wire harness centering detection rod (7) located between the two support and stabilizing plates (3), the lower end of the wire harness centering detection rod (7) is provided with detection heads evenly distributed along the axial direction, the middle position of the wire harness centering detection rod (7) is connected with a centering detection sensor (8), and the detection head can perform centering detection on the position of the wire harness transported from left to right on the wire harness matching safety and stabilizing roller (5).
2. A paper-wrapped resistance wire pay-off centering detection device according to claim 1, Features: The integrally movable matching limit block (9) is fixedly connected to the supporting stabilizing plate (3) in a detachable manner.
3. A paper-wrapped resistance wire pay-off centering detection device according to claim 1, Features: The centering detection component (6) is fixed to the upper end of the supporting stabilizing plate (3) by means of a fastening screw matched at the upper end.
4. A paper-wrapped resistance wire pay-off centering detection device according to claim 1, Features: The wire harness and the safety and stability roller (5) are provided with a plurality of groups of structures distributed front and back.
5. A paper-wrapped resistance wire pay-off centering detection device according to claim 1, Features: A wire harness matching limiting groove is provided on the outer cylindrical surface of the wire harness matching safety and stability roller (5).