Tool for detecting hardness of injection molded part
By designing the material pushing mechanism and collection box in the hardness detection device of the injection molding parts, the debris generated during the detection process is automatically cleaned, and the problem of fragments caused by damage to the injection molding parts in the prior art is solved, the detection efficiency is improved, and the hydraulic cylinder is passed It is adapted to injection molded parts of different sizes and achieves efficient hardness detection.
Patent Information
- Application Number
- CN202420599384.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-27
AI Technical Summary
During the inspection process of existing automotive injection molding parts, some unqualified injection molding parts are prone to breakage after being squeezed by force, resulting in fragments scattered on the table, affecting the detection efficiency.
A hardness detection tool for injection molding parts is designed, including a material pushing mechanism and a collection box. The material pushing mechanism can automatically clean up debris generated during the detection process through components such as threaded short rods, mobile plates, motors and synchronous belts and push them. Go to the collection box, improve the detection efficiency, and perform hardness detection through hydraulic cylinders and detection equipment to adapt to injection molded parts of different sizes.
It realizes automatic cleaning of debris during the inspection process, improves detection efficiency, ensures that the workbench is quickly cleaned, avoids residues affecting subsequent inspection, and increases the friction between the plywood and the injection molded parts through rubber material pads to prevent disengagement.
Smart Images

Figure CN222166714U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molded parts detection, in particular to an injection molded parts hardness detection tool. Background Art
[0002] Auto parts are the various units that make up the whole car and a kind of product that serves the car. In recent years, the auto parts manufacturing industry has also developed rapidly, and most auto parts are produced by injection molding, which is a method of producing industrial products. Products usually use rubber injection molding and plastic injection molding. Injection molding can also be divided into injection molding and die casting. After the injection molding is completed, the hardness of the injection molded parts needs to be tested to determine whether the hardness of the injection molded parts meets the standard.
[0003] The publication number CN 213364492 U discloses a hardness detection and positioning device for automobile injection molding parts, including a workbench, a fixing frame, an electric cylinder, a hardness detection device, an extrusion head, a fixing plate and a positioning structure. The fixing plate is provided with a plurality of positioning structures and the positioning structures are arranged around the center of the working plate. The positioning structure includes a cylinder, a push plate, a telescopic rod, a spring and a clamping plate. The cylinder is fixed on the working plate, and the end of the piston rod of the cylinder is connected to the push plate. The push plate is provided with telescopic rods at the four corners on the side opposite to the cylinder. The telescopic rods are connected to the clamping plate, and the telescopic rods are sleeved with springs. The practical new disclosed hardness detection and positioning device for automobile injection molding parts has a simple structure, is easy to implement, can quickly and accurately locate, can stably complete the hardness detection work, and improve the accuracy of hardness detection.
[0004] However, the detection device has the following shortcomings: the device can perform extrusion detection on the injection molding machine when in use, but some unqualified injection molded parts are often damaged after being squeezed, resulting in some fragments being scattered on the table, which requires operators to sort out, affecting the detection efficiency.
[0005] To this end, the utility model provides an injection molded part hardness detection tool to solve the above problems. Utility Model Content
[0006] In view of the deficiencies in the prior art, the utility model provides an injection molded part hardness detection tooling to solve the above problems.
[0007] To achieve the above purpose, the utility model is implemented by the following technical solutions: an injection molded part hardness testing tool, comprising a workbench, a collection box is fixedly connected to the bottom of the workbench, a first blanking port is opened on the workbench, two second blanking ports are opened on the workbench, and a pushing mechanism is arranged on the workbench;
[0008] The pushing mechanism includes two mounting boxes fixedly connected to the top of the workbench. Three short threaded rods are rotatably connected in each of the two mounting boxes. A moving plate is threadedly sleeved on each of the three short threaded rods. One side of the moving plate is fixedly connected with a connecting rod. One end of the connecting rod slidably extends outside the mounting box. A pushing plate is arranged on one side of each of the two mounting boxes. The two pushing plates are respectively connected to the corresponding three connecting rods. One end of the corresponding two short threaded rods rotatably extends outside the mounting box. A first motor is fixedly connected to the outer wall of one side of each of the two mounting boxes. The output shaft of the first motor is connected to the corresponding short threaded rod. A double pulley is fixedly connected to each of the corresponding two short threaded rods. A single pulley is fixedly sleeved on each of the corresponding four short threaded rods. A synchronous belt is wound around each of the four single pulleys. One side of each of the four synchronous belts is wound around the corresponding double pulley.
[0009] Preferably, fixing boxes are fixedly connected to the top of each of the two mounting boxes. The same U-shaped bracket is fixedly connected to the top of the two fixing boxes. A hydraulic cylinder is connected through the U-shaped bracket. The output shaft of the hydraulic cylinder is fixedly connected with a detection device. The fixing boxes, the U-shaped bracket, the hydraulic cylinder and the detection device are used in combination to facilitate the hardness detection of the injection molded parts.
[0010] Preferably, two pressing plates are arranged above the workbench. The two sides of each of the two pressing plates slidably extend into the corresponding fixing box respectively. A plurality of clamping plates are fixedly connected to one side of the pressing plate. The pressing plates and the clamping plates are used in combination to facilitate the fixing of injection molded parts of different sizes and facilitate the hardness detection thereof.
[0011] Preferably, a second motor is fixedly connected to the outer wall of one side of the corresponding fixing box. The output shaft of the second motor is fixedly connected with a bidirectional threaded rod. One end of the bidirectional threaded rod rotatably extends into the fixing box. The bidirectional threaded rod threadedly penetrates through the two pressing plates. The second motor and the bidirectional threaded rod are used in combination to facilitate driving the two pressing plates to move and facilitate the clamping and fixing of the injection molded parts.
[0012] Preferably, a sliding rod is fixedly connected in the corresponding fixing box. The sliding rod slidably penetrates through the two pressing plates. Two baffles are fixedly sleeved on the sliding rod. The sliding rod and the baffles are used in combination to enable the pressing plates to move smoothly.
[0013] Preferably, three positioning rods are fixedly connected in the mounting box. The three positioning rods respectively slidably penetrate through the corresponding moving plates. A limiting plate is fixedly connected to one end of each of the three positioning rods. The positioning rods and the limiting plates are used in combination to facilitate the mechanical limit of the moving plates and enable them to move smoothly.
[0014] Preferably, a soft pad is fixedly connected to one side of the clamping plate, and the soft pad is made of rubber material. The provision of the soft pad can increase the clamping friction between the clamping plate and the injection molded part to prevent the latter from detaching.
[0015] Preferably, the bottoms of the two installation boxes are fixedly connected with three columns, a base is arranged under the installation box, and the two bases are respectively connected with the corresponding three columns. The columns and the base are used in combination to conveniently support the installation box and the workbench, facilitating smooth operation.
[0016] Beneficial Effects
[0017] The utility model provides a tool for testing the hardness of injection molded parts. Compared with the prior art, it has the following advantages:
[0018] Beneficial effects:
[0019] (1) The injection molded part hardness testing tool can clean up the debris generated during the hardness testing of the injection molded parts through the provided pushing mechanism, and push it into a collection box for centralized processing, so that the workbench can be quickly cleaned after completing the testing of a single injection molded part, thereby preventing the residual debris from affecting the subsequent testing work of the injection molding machine, thereby improving the testing efficiency.
[0020] (2) The injection molded part hardness testing tool can drive the clamping plates to approach each other by setting two pressure plates, which can facilitate the fixation of injection molded parts of different sizes, thereby facilitating hardness testing thereof. At the same time, by setting a rubber cushion, the connection friction between the clamping plates and the injection molded parts can be increased to prevent detachment. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional diagram of the external structure of the utility model;
[0022] Figure 2 It is a structural schematic diagram of the material pushing mechanism of the utility model;
[0023] Figure 3 It is a schematic diagram of the related structure of two pressing plates in the utility model;
[0024] Figure 4 It is a structural schematic diagram of the collection box in the utility model.
[0025] In the figure: 1, workbench; 2, collection box; 3, first blanking port; 4, second blanking port; 5, installation box; 6, short threaded rod; 7, moving plate; 8, connecting rod; 9, pushing plate; 10, first motor; 11, double-row pulley; 12, single-row pulley; 13, synchronous belt; 14, fixed box; 15, C-shaped bracket; 16, hydraulic cylinder; 17, detection device; 18, pressing plate; 19, clamping plate; 20, second motor; 21, bidirectional threaded rod; 22, sliding rod; 23, baffle; 24, positioning rod; 25, limiting plate; 26, soft pad; 27, column; 28, base. Specific implementation mode
[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0027] Embodiment 1:
[0028] Please refer to Figure 1 , Figure 2 and Figure 4 , an injection molded part hardness detection tooling, including a workbench 1, a collection box 2 is fixedly connected to the bottom of the workbench 1, a first blanking port 3 is opened on the workbench 1, the first blanking port 3 is internally communicated with the collection box 2, two second blanking ports 4 are opened on the workbench 1, the two second blanking ports 4 are respectively located on both sides of the first blanking port 3, the second blanking port 4 is internally communicated with the collection box 2, and a pushing mechanism is arranged on the workbench 1;
[0029] The pushing mechanism includes two installation boxes 5 fixedly connected to the top of the workbench 1. Three short threaded rods 6 are rotatably connected in each of the two installation boxes 5. Moving plates 7 are threadedly sleeved on the three short threaded rods 6. One side of the moving plate 7 is fixedly connected with a connecting rod 8. One end of the connecting rod 8 slidably extends outside the installation box 5. Pushing plates 9 are arranged on one side of the two installation boxes 5. The two pushing plates 9 are respectively connected to the corresponding three connecting rods 8. One end of the corresponding two short threaded rods 6 rotatably extends outside the installation box 5. First motors 10 are fixedly connected to the outer wall of one side of the two installation boxes 5. The output shaft of the first motor 10 is connected to the corresponding short threaded rod 6. Double-row pulleys 11 are fixedly connected to the corresponding two short threaded rods 6. Single-row pulleys 12 are fixedly sleeved on the corresponding four short threaded rods 6. Synchronous belts 13 are wound on the four single-row pulleys 12. One side of the four synchronous belts 13 is respectively wound on the corresponding double-row pulleys 11.
[0030] Embodiment 2:
[0031] Please refer to Figures 1 to 4 In this embodiment, a technical solution is provided on the basis of Embodiment 1: Fixed boxes 14 are fixedly connected to the tops of both mounting boxes 5. The same U-shaped bracket 15 is fixedly connected to the tops of the two fixed boxes 14. A hydraulic cylinder 16 is connected through the U-shaped bracket 15. The output shaft of the hydraulic cylinder 16 is fixedly connected to a detection device 17. Above the workbench 1, two pressing plates 18 are arranged. The two sides of the two pressing plates 18 respectively slide and extend into the corresponding fixed boxes 14. A plurality of clamping plates 19 are fixedly connected to one side of the pressing plate 18. A second motor 20 is fixedly connected to the outer wall of one side of the corresponding fixed box 14. The output shaft of the second motor 20 is fixedly connected to a bidirectional threaded rod 21. One end of the bidirectional threaded rod 21 rotates and extends into the fixed box 14. The bidirectional threaded rod 21 threadedly penetrates through the two pressing plates 18. A slide bar 22 is fixedly connected inside the corresponding fixed box 14. The slide bar 22 slidably penetrates through the two pressing plates 18. Two baffles 23 are fixedly sleeved on the slide bar 22. Three positioning rods 24 are fixedly connected inside the mounting box 5. The three positioning rods 24 respectively slidably penetrate through the corresponding moving plates 7. A limiting plate 25 is fixedly connected to one end of each of the three positioning rods 24. A soft pad 26 is fixedly connected to one side of the clamping plate 19. The soft pad 26 is made of rubber material. Three columns 27 are fixedly connected to the bottoms of both mounting boxes 5. A base 28 is arranged below the mounting boxes 5. The two bases 28 are respectively connected to the corresponding three columns 27.
[0032] Meanwhile, the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0033] Working principle: When in use, first place the injection molded part to be detected on the workbench 1. Then start the second motor 20. The second motor 20 drives the two pressing plates 18 threadedly connected to it to move through the bidirectional threaded rod 21. At the same time, since the thread directions of the bidirectional threaded rod 21 are opposite, at this time the two pressing plates 18 approach each other until the soft pad 26 abuts tightly against the injection molded part. Then start the hydraulic cylinder 16. The hydraulic cylinder 16 drives the detection device 17 to move downward to abut against the injection molded part to perform a hardness test on it. When the injection molded part is stressed too much, its surface will be damaged, resulting in debris scattered on the workbench 1. At this time, it can be cleaned. Just start the first motor 10. The first motor 10 drives the connected threaded short rod 6 to rotate. The threaded short rod 6 drives the double-row pulley 11 to rotate. The double-row pulley 11 drives the two single-row pulleys 12 to rotate through the two synchronous belts 13. At this time, the three threaded short rods 6 rotate synchronously. The threaded short rod 6 drives the moving plate 7 threadedly connected to it to move. The moving plate 7 pushes the push plate 9 to move through the connecting rod 8, so as to be able to push the debris on the workbench 1 to move and fall into the collection box 2 through the first material dropping port 3 and the second material dropping port 4, which is convenient for subsequent centralized processing.
[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0035] In the description of this article, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, a mechanical connection, an electrical connection, a direct connection, or a connection through an intermediate medium, or the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A tool for testing hardness of injection molded parts, comprising a workbench (1), characterized in that: A collection box (2) is fixedly connected to the bottom of the workbench (1). A first material dropping port (3) is formed in the workbench (1), and two second material dropping ports (4) are formed in the workbench (1). A material pushing mechanism is arranged on the workbench (1). The material pushing mechanism includes two mounting boxes (5) fixedly connected to the top of the workbench (1). Three threaded short rods (6) are rotatably connected in each of the two mounting boxes (5). A moving plate (7) is threadedly sleeved on each of the three threaded short rods (6). One side of the moving plate (7) is fixedly connected to a connecting rod (8). One end of the connecting rod (8) slidably extends outside the mounting box (5). A push plate (9) is arranged on one side of each of the two mounting boxes (5). The two push plates (9) are respectively connected to the corresponding three connecting rods (8). One end of the corresponding two threaded short rods (6) rotatably extends outside the mounting box (5). A first motor (10) is fixedly connected to the outer wall of one side of each of the two mounting boxes (5). The output shaft of the first motor (10) is connected to the corresponding threaded short rod (6). A double-row pulley (11) is fixedly connected to each of the corresponding two threaded short rods (6). A single-row pulley (12) is fixedly sleeved on each of the corresponding four threaded short rods (6). A synchronous belt (13) is wound around each of the four single-row pulleys (12). One side of each of the four synchronous belts (13) is wound around the corresponding double-row pulley (11).
2. The tooling for testing hardness of injection molded parts according to claim 1, characterized in that: A fixed box (14) is fixedly connected to the top of each of the two mounting boxes (5). The tops of the two fixed boxes (14) are fixedly connected to the same U-shaped bracket (15). A hydraulic cylinder (16) is connected through the U-shaped bracket (15). The output shaft of the hydraulic cylinder (16) is fixedly connected to a detection device (17).
3. The tooling for testing hardness of injection molded parts according to claim 2, characterized in that: Two pressing plates (18) are arranged above the workbench (1). The two sides of each of the two pressing plates (18) slidably extend into the corresponding fixed box (14). A plurality of clamping plates (19) are fixedly connected to one side of the pressing plate (18).
4. The tooling for testing hardness of injection molded parts according to claim 3, characterized in that: A second motor (20) is fixedly connected to the outer wall of one side of the corresponding fixed box (14). The output shaft of the second motor (20) is fixedly connected to a bidirectional threaded rod (21). One end of the bidirectional threaded rod (21) rotatably extends into the fixed box (14). The bidirectional threaded rod (21) threadedly penetrates through the two pressing plates (18).
5. The tooling for testing hardness of injection molded parts according to claim 3, characterized in that: A sliding rod (22) is fixedly connected in the corresponding fixed box (14). The sliding rod (22) slidably penetrates through the two pressing plates (18). Two baffles (23) are fixedly sleeved on the sliding rod (22).
6. The tooling for testing hardness of injection molded parts according to claim 1, characterized in that: Three positioning rods (24) are fixedly connected in the mounting box (5). The three positioning rods (24) respectively slidably penetrate through the corresponding moving plate (7). A limiting plate (25) is fixedly connected to one end of each of the three positioning rods (24).
7. The tooling for testing hardness of injection molded parts according to claim 3, characterized in that: A soft pad (26) is fixedly connected to one side of the clamping plate (19). The soft pad (26) is made of rubber material.
8. The tooling for testing hardness of injection molded parts according to claim 1, characterized in that: The bottoms of the two installation boxes (5) are fixedly connected to three columns (27), a base (28) is provided below the installation boxes (5), and the two bases (28) are respectively connected to the corresponding three columns (27).
