Automatic winding device for capillary tube of temperature controller
By designing the automatic capillary winding device of the thermostat, the capillary is stably wound and storage using the motor drive shaft and conductive column, the problem of irregular bending and breaking of the capillary during winding is solved, and the stable connection and temperature of the conductors is ensured. Normal use of the controller.
Patent Information
- Application Number
- CN202323367892.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-08
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-12-08
AI Technical Summary
When the existing thermostat is used, the capillary cannot be wound stably when winding, resulting in irregular bending and damaging of the slender wires. A device needs to be designed to ensure the stable storage of the capillary.
An automatic winding device for capillary pipes is designed, including frames, connecting rods, plastic discs, conductive columns, wiring rings, motors and insulating cylinders. The winding storage and release of capillaries is achieved through the motor drive shaft to ensure the wires. stable connection and power on.
The capillary is stable winding storage and release, avoiding wire breakage, ensuring the normal use of the thermostat and equipment protection.
Smart Images

Figure CN222168248U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of temperature controllers, in particular to an automatic capillary winding device for a temperature controller. Background Art
[0002] A thermostat refers to a series of automatic control components that undergo physical deformation inside the switch according to temperature changes in the working environment, thereby producing certain special effects and causing conduction or disconnection actions. It is also called a temperature control switch, temperature protector, temperature controller, or simply a thermostat.
[0003] Or the temperature is transmitted to the temperature controller through the temperature protector, and the temperature controller issues a switch command to control the operation of the equipment to achieve the ideal temperature and energy-saving effect.
[0004] Its working principle is to automatically sample and monitor the ambient temperature in real time through a temperature sensor. When the ambient temperature is higher than the control set value, the control circuit starts and the control hysteresis can be set.
[0005] If the temperature is still rising, when it reaches the set over-limit alarm temperature point, the over-limit alarm function is activated. When the controlled temperature cannot be effectively controlled, the trip function can be used to stop the equipment from continuing to run in order to prevent damage to the equipment.
[0006] It is mainly used in various high and low voltage switch cabinets, dry-type transformers, box-type substations and other related temperature application fields used by the power sector.
[0007] At present, some thermostats need to be connected to a probe structure on the body when in use, and the probe structure is mainly connected through a slender wire. When the slender wire is in use, a layer of flexible capillary will be covered on its outer surface to facilitate the wear-resistant and scratch-resistant protection of the slender wire when in use. However, if the capillary cannot be stably wound in a circle when winding, and irregular bends occur, it will cause damage to the slender wire. Therefore, it is necessary to design a device on the thermostat that can wind up the capillary structure to ensure stable winding storage. Utility Model Content
[0008] The purpose of the utility model is to solve the above-mentioned shortcomings in the prior art and to propose a stable winding and storage work for the capillary.
[0009] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0010] A thermostat capillary automatic winding device is designed, comprising a thermostat body, a frame integrally connected to one side of an outer wall of the thermostat body, two symmetrically distributed connecting rods fixed on the upper wall surface of the inner wall of the frame, a first plastic disc installed at the lower end of the two connecting rods, a first conductive column is arranged on the first plastic disc, the first conductive column runs through the center position of the first plastic disc and is connected in a fixed embedded manner, a first wiring ring is welded on the upper end surface of the first conductive column, a wiring column extending through its shell to the outside is installed on the thermostat body, the wiring column is electrically connected to the first wiring ring through a power transmission line, the core of the power transmission line is fixed to the first wiring ring by spot welding, a first wiring hole for wiring the power transmission line is arranged on one side wall surface of the frame, a second wiring hole located in the middle position is arranged on the other side wall surface of the frame, and a second plastic disc is installed on the lower end surface of the first plastic disc through a vertical rod.
[0011] Preferably, a shaft sleeve is provided through the second plastic disc, the shaft sleeve is located at the center of the second plastic disc and is fixedly assembled with screws, a driving shaft is rotatably mounted on the inner wall of the shaft sleeve, and a ceramic plate is fixedly connected to the upper end of the driving shaft.
[0012] Preferably, the ceramic plate is centrally located with an insulating cylinder fixed thereto by screws, a second conductive column closely attached to the lower end face of the first conductive column is inserted and fixed to the inner wall of the insulating cylinder, and a second wiring ring penetrating the insulating cylinder is welded to one side of the second conductive column.
[0013] Preferably, the wall of the insulating cylinder consists of an inner layer and an outer layer, the outer layer and the inner layer are wrapped together, the inner layer is made of high-strength insulating plastic material, the outer layer is made of polyethylene film material, and the inner layer penetrates the outer layer and is fixedly connected to the ceramic plate.
[0014] Preferably, a motor is installed at the lower end of the driving shaft, and the outer wall of the motor is fixedly installed to the lower end of the inner wall of the frame through symmetrically distributed brackets, the rotating shaft of the motor and the driving shaft are connected and linked through a coupling, and a forward and reverse switch is installed at the lower end of the outer wall of the frame, and the positive and negative poles of the forward and reverse switch are electrically connected to the electrodes of the motor through wires.
[0015] Preferably, both the front and back end surfaces of the frame are closely attached to baffles, and the upper end surfaces of the two baffles are connected to a support frame with a concave structure.
[0016] Preferably, positioning plates symmetrically distributed in pairs are fixed to the back of the thermostat body, positioning holes are provided on the positioning plates, and the inner walls of the positioning holes are smooth or threaded.
[0017] Preferably, a built-in sleeve is provided through the center position of the support frame, and the built-in sleeve and the support frame are fixed at the penetration position by resin glue. A threaded column that is provided through the built-in sleeve is fixed on the top of the frame, and a hexagonal screw sleeve is threadedly connected to the outer wall of the threaded column, and the hexagonal screw sleeve is tightly arranged with the built-in sleeve.
[0018] The thermostat capillary automatic winding device proposed by the utility model has the following beneficial effects:
[0019] 1. The second connecting ring on the second conductive column can be conveniently spot-welded to the slender wire connected to the external probe. The second conductive column can be rotated forward and reversely according to the motor to realize winding, storage or release of the slender wire.
[0020] 2. Through the contact between the first conductive column and the second conductive column and then the connection of the transmission line, the probe and the thermostat body can be powered on as a whole. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a front schematic diagram of the utility model;
[0022] Figure 2 This is a schematic diagram of the switch position of the utility model;
[0023] Figure 3 This is a schematic diagram of the internal structure of the frame of the utility model;
[0024] Figure 4 It is a cross-sectional schematic diagram of the second conductive column and the insulating tube of the utility model;
[0025] Figure 5 This is a schematic diagram of the insulating cylinder of the utility model;
[0026] Figure 6 It is an enlarged schematic diagram of point a of the present utility model.
[0027] In the figure: 1. Thermostat body; 11. Frame; 12. Connecting rod; 13. First plastic disc; 14. First conductive column; 15. First wiring ring; 16. Terminal; 17. Transmission line; 18. First wiring hole; 19. Second wiring hole; 110. Vertical rod; 2. Second plastic disc; 21. Bushing; 22. Drive shaft; 23. Ceramic plate; 24. Insulating cylinder; 25. Second wiring ring; 26. Motor; 27. Forward and reverse switch; 28. Second conductive column; 241. Inner layer; 242. Outer layer; 3. Baffle; 31. Support frame; 4. Positioning plate; 41. Positioning hole; 5. Threaded column; 51. Built-in sleeve; 52. Hexagonal screw sleeve. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0029] Reference Figure 1-6 The thermostat capillary automatic winding device comprises a thermostat body 1, one side of the outer wall of the thermostat body 1 is integrally connected with a frame 11, which is formed by injection molding using a unified mold, and the frame 11 is fixed with two symmetrically distributed connecting rods 12 at the upper end wall position of the inner wall, and the lower ends of the two connecting rods 12 are installed with a first plastic disc 13, and the first plastic disc 13 is provided with a first conductive column 14, the first conductive column 14 runs through the center position of the first plastic disc 13, and is connected in a fixed embedded manner, and the upper end surface of the first conductive column 14 is welded with A first wiring ring 15, a terminal 16 is installed on the thermostat body 1 and extends through its shell to the outside. The terminal 16 is electrically connected to the first wiring ring 15 through a power transmission line 17. The core of the power transmission line 17 is fixed to the first wiring ring 15 by spot welding. A first wiring hole 18 for the power transmission line 17 to pass through is provided on one side wall of the frame 11, and a second wiring hole 19 is provided on the other side wall of the frame 11 in the middle position. The lower end surface of the first plastic disc 13 is installed with a second plastic disc 2 through a vertical rod 110.
[0030] Furthermore, a shaft sleeve 21 is provided through the second plastic disc 2. The shaft sleeve 21 is located at the center of the second plastic disc 2 and is fixedly assembled with screws. A driving shaft 22 is rotatably installed on the inner wall of the shaft sleeve 21. A ceramic plate 23 is fixedly connected to the upper end of the driving shaft 22. The ceramic plate 23 has good insulation and heat insulation effects, which can prevent the normal use of the motor 26 from being affected when the two conductive columns are energized.
[0031] Furthermore, the ceramic plate 23 is located at the center position and fixed with an insulating tube 24 by screws. A second conductive column 28 that is tightly arranged on the lower end surface of the first conductive column 14 is inserted and fixed to the inner wall of the insulating tube 24. A second connecting ring 25 that passes through the insulating tube 24 is welded to one side of the second conductive column 28. The first conductive column 14, the first connecting ring 15, the second connecting ring 25 and the second conductive column 28 are all made of copper alloy material, and have a good stable power transmission effect.
[0032] Furthermore, the wall of the insulating cylinder 24 is composed of an inner layer 241 and an outer layer 242. The outer layer 242 and the inner layer 241 are wrapped around each other. The inner layer 241 is made of a high-strength insulating plastic material, and the outer layer 242 is made of a polyethylene film material. The inner layer 241 penetrates the outer layer 242 and is fixedly connected to the ceramic plate 23. While ensuring that the insulating cylinder 24 stably covers the second conductive column 28, it also ensures that the second conductive column 28 is stably connected during rotation.
[0033] Furthermore, a motor 26 is installed at the lower end of the driving shaft 22, and the outer wall of the motor 26 is fixedly installed to the lower end of the inner wall surface of the frame 11 through symmetrically distributed brackets. The rotating shaft of the motor 26 and the driving shaft 22 are connected and linked through a coupling. A forward and reverse switch 27 is installed at the lower end of the outer wall of the frame 11. The positive and negative poles of the forward and reverse switch 27 are electrically connected to the electrodes of the motor 26 through wires. The motor 26 is a micro DC model and can be connected in parallel with the circuit elements inside the temperature controller body 1 to the same main circuit.
[0034] Furthermore, the front and back end surfaces of the frame 11 are both tightly attached to the baffles 3, and the upper end surfaces of the two baffles 3 are connected to a support frame 31 with a concave structure. The support frame 31 plays a connecting effect, and the baffles 3 can cover and protect the opening position of the frame 11.
[0035] Furthermore, the back of the thermostat body 1 is fixed with positioning plates 4 symmetrically distributed in pairs, and positioning holes 41 are provided on the positioning plates 4. The inner wall of the positioning holes 41 is a smooth surface or a threaded surface, which can facilitate the fixing of the thermostat body 1 on the wall and can be stably installed with screws or bolts.
[0036] Furthermore, a built-in sleeve 51 is provided through the center position of the support frame 31, and the built-in sleeve 51 and the support frame 31 are fixed by resin glue. A threaded column 5 that is provided through the built-in sleeve 51 is fixed on the top of the frame 11, and a hexagonal screw sleeve 52 is threadedly connected to the outer wall of the threaded column 5. The hexagonal screw sleeve 52 is tightly arranged with the built-in sleeve 51, so that the baffle 3 can be easily disassembled and the winding structure in the frame 11 can be easily inspected and repaired.
[0037] Working method: When the probe needs to be used, the probe is connected to the second wiring ring 25 through a slender wire covered with a capillary. When the capillary needs to be rolled up, the power supply of the temperature controller body 1 is turned on so that the motor 26 can be energized. By rotating the forward and reverse switch 27, the insulating tube 24 can circle and store the capillary, or release it in the reverse direction when in use.
[0038] When the thermostat body 1 is connected to the probe, the thermostat body 1 is electrically connected to the first wiring ring 15 through the transmission line 17. Through the stable contact between the first conductive column 14 and the second conductive column 28, a stable electrical connection can be achieved, ensuring stable use of the thermostat body 1 and the probe.
[0039] When it is necessary to cover and protect the front and back sides of the frame 11, the support frame 31 with two baffles 3 is used to cover the frame 11. At this time, the two baffles 3 respectively cover the front and back sides of the frame 11, and the threaded column 5 penetrates the built-in sleeve 51 for quick docking and positioning. Then, the hexagonal screw sleeve 52 and the threaded column 5 are threadedly connected to each other to achieve the fixation of the baffle 3 and the frame 11.
[0040] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A thermostat capillary automatic winding device, comprising a thermostat body (1), characterized in that: A frame (11) is integrally connected to one side of the outer wall of the thermostat body (1); two symmetrically distributed connecting rods (12) are fixed to the frame (11) at the upper end of the inner wall; a first plastic disc (13) is installed at the lower end of the two connecting rods (12); a first conductive column (14) is arranged on the first plastic disc (13); the first conductive column (14) passes through the center position of the first plastic disc (13) and is connected in a fixed embedded manner; a first wiring ring (15) is welded to the upper end surface of the first conductive column (14); and a first conductive column (14) is installed on the thermostat body (1). A terminal (16) extends through the housing to the outside, the terminal (16) is electrically connected to the first terminal ring (15) through a power transmission line (17), the core of the power transmission line (17) is fixed to the first terminal ring (15) by spot welding, a first wire arrangement hole (18) for the power transmission line (17) to pass through is provided on one side wall of the frame (11), a second wire arrangement hole (19) located in the middle is provided on the other side wall of the frame (11), and a second plastic disc (2) is mounted on the lower end surface of the first plastic disc (13) through a vertical rod (110).
2. The automatic capillary winding device for a temperature controller according to claim 1, characterized in that: A shaft sleeve (21) is provided through the second plastic disc (2), the shaft sleeve (21) is located at the center of the second plastic disc (2) and is fixedly assembled by screws, a driving shaft (22) is rotatably mounted on the inner wall of the shaft sleeve (21), and a ceramic plate (23) is fixedly connected to the upper end of the driving shaft (22).
3. The automatic capillary winding device for a temperature controller according to claim 2, characterized in that: The ceramic plate (23) is fixed with an insulating cylinder (24) at the center by screws, a second conductive column (28) closely arranged with the lower end surface of the first conductive column (14) is inserted and fixed into the inner wall of the insulating cylinder (24), and a second connecting ring (25) penetrating the insulating cylinder (24) is welded to one side of the second conductive column (28).
4. The automatic capillary winding device for a temperature controller according to claim 3, characterized in that: The wall of the insulating cylinder (24) is composed of an inner layer (241) and an outer layer (242); the outer layer (242) and the inner layer (241) are arranged to wrap each other; the inner layer (241) is made of a high-strength insulating plastic material; the outer layer (242) is made of a polyethylene film material; the inner layer (241) penetrates the outer layer (242) and is fixedly connected to the ceramic plate (23).
5. The automatic capillary winding device for a temperature controller according to claim 4, characterized in that: A motor (26) is installed at the lower end of the driving shaft (22); the outer wall of the motor (26) is fixedly installed with the lower end of the inner wall surface of the frame (11) through symmetrically distributed brackets; the rotating shaft of the motor (26) and the driving shaft (22) are connected and linked through a coupling; a forward and reverse switch (27) is installed at the lower end of the outer wall of the frame (11); the positive and negative poles of the forward and reverse switch (27) are electrically connected to the electrodes of the motor (26) through corresponding wires.
6. The automatic capillary winding device for a temperature controller according to claim 1, characterized in that: The front and back end surfaces of the frame (11) are both in close contact with baffles (3), and the upper end surfaces of the two baffles (3) are connected to a support frame (31) with a concave structure.
7. The automatic capillary winding device for a temperature controller according to claim 1, characterized in that: Positioning plates (4) symmetrically distributed in pairs are fixed to the back of the temperature controller body (1), positioning holes (41) are provided on the positioning plates (4), and the inner walls of the positioning holes (41) are smooth or threaded.
8. The automatic capillary winding device for a temperature controller according to claim 6, characterized in that: A built-in sleeve (51) is provided through the center of the support frame (31), and the through position of the built-in sleeve (51) and the support frame (31) are fixed by resin adhesive. A threaded column (5) is fixed on the top of the frame (11) and is provided through the built-in sleeve (51). A hexagonal screw sleeve (52) is threadedly connected to the outer wall of the threaded column (5), and the hexagonal screw sleeve (52) and the built-in sleeve (51) are tightly arranged.
