Support structure and photovoltaic support

By designing a support structure connecting the mounting cavity with variable cross-sectional area and fastener, the stability of the photovoltaic bracket purlin under wind suction is solved, cost reduction and structural strength are achieved, and purlins of various shapes and sizes are adapted to purlins of various shapes and sizes , improves stability and versatility.

CN222169658UActive Publication Date: 2024-12-13SHANGHAI MOKUN NEW ENERGY TECH
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Patent Information

Application Number
CN202323538000.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-25
Publication Date
2024-12-13
Estimated Expiration
2033-12-25

AI Technical Summary

Technical Problem

The stability problem of the purlins of photovoltaic brackets under wind suction is the existing solution to the use of higher strength steel, but this increases the cost and requires holes in the purlins, weakening the structural strength.

Method used

A support structure is designed, including a stabilizing hoop and a fixed block, forming a mounting cavity with variable cross-sectional area, which is used to accommodate the purlins and connect them to the fixed block through fasteners to enhance the stability of the purlins and adapt to various shapes and Size purlins, avoid holes in the purlins.

Benefits of technology

It effectively improves the stability of purlins under the action of wind suction, maintains the strength of purlin structure, reduces the cost of photovoltaic brackets, and improves the flexibility and versatility of application scenarios.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a supporting structure and a photovoltaic support, and relates to the technical field of photovoltaic supports. The supporting structure comprises a stabilizing hoop and a fixing block, and the stabilizing hoop is provided with an installation cavity used for containing a purline. The mounting cavity is provided with an opening. The fixing block is connected with the stabilizing hoop and covers the opening; the fixing blocks are used for being connected with purlines. The sectional area of the mounting cavity is gradually reduced from the end, close to the opening, of the mounting cavity to the end, away from the opening, of the mounting cavity. The supporting structure can adapt to purlins in various shapes, the purlins are effectively supported and fixed, and the structural stability of the purlins is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic brackets, and in particular to a supporting structure and a photovoltaic bracket. Background Art

[0002] In photovoltaic power generation applications, the stability of the purlins of photovoltaic brackets under wind suction is an important factor affecting the safety of photovoltaic brackets. The current conventional solution is to use purlins with higher steel content, which is not conducive to controlling the cost of photovoltaic brackets, and requires drilling holes at the corresponding positions of the purlins, which weakens the purlin structure itself to a certain extent. Utility Model Content

[0003] The purpose of the utility model is to provide a supporting structure and a photovoltaic bracket, which can improve the structural stability of the purlins, help reduce the cost of the photovoltaic bracket, and have higher economic benefits.

[0004] The embodiment of the utility model is achieved as follows:

[0005] In a first aspect, the utility model provides a support structure, comprising:

[0006] A stabilizing hoop, wherein the stabilizing hoop is provided with a mounting cavity for accommodating the purlin; the mounting cavity has an opening;

[0007] A fixing block, the fixing block is connected to the stabilizing hoop and covers the opening; the fixing block is used to be connected to the purlin;

[0008] Wherein, the cross-sectional area of ​​the installation cavity gradually decreases from one end close to the opening to one end far away from the opening.

[0009] In an optional embodiment, the stabilizing hoop comprises a first segment, a second segment and a third segment connected in sequence, the first segment and the third segment are arranged opposite to each other, and the stabilizing hoop forms the opening on a side opposite to the second segment; the first segment and the third segment are respectively connected to the fixing block;

[0010] Along the direction from the second segment to the opening, the distance between the first segment and the third segment gradually increases.

[0011] In an optional embodiment, the fixing block is provided with a first mounting hole, and the first segment and the third segment are respectively inserted into the first mounting hole to achieve connection between the stabilizing hoop and the fixing block.

[0012] In an optional embodiment, a fastener is further included, and a locking portion is respectively provided at one end of the first segment and the third segment away from the second segment, the first segment and the third segment are respectively inserted into the first mounting hole, the fastener is connected to the locking portion, and the fastener is located on a side of the fixing block away from the second segment.

[0013] In an optional embodiment, the fastener includes a nut, the locking portion includes external threads provided on the first segment and the third segment, and the nut is threadedly connected to the first segment and the third segment, respectively.

[0014] In an optional embodiment, the first segment includes a first vertical portion and a first inclined portion connected to each other, an end of the first inclined portion away from the first vertical portion is connected to the second segment, and the first inclined portion extends from an end of the first vertical portion into the installation cavity;

[0015] The third segment includes a second vertical portion and a second inclined portion connected to each other, wherein one end of the second inclined portion away from the second vertical portion is connected to the second segment, and the second inclined portion extends from an end of the second vertical portion into the installation cavity.

[0016] In an optional embodiment, the first inclined portion and the second inclined portion are respectively used to abut against the purlin.

[0017] In an optional embodiment, along the direction from the second segment to the opening, the distance between the first inclined portion and the second inclined portion gradually increases.

[0018] In an optional embodiment, a second mounting hole is provided on the fixing block, and the second mounting hole is used for fixing and connecting the purlin.

[0019] In a second aspect, the utility model provides a photovoltaic support, comprising a purlin and a support structure as described in any one of the aforementioned embodiments, wherein the support structure is connected to the purlin.

[0020] The beneficial effects of the embodiments of the utility model include:

[0021] The support structure proposed in the present application has a stabilizing hoop forming an installation cavity for accommodating purlins, and the stabilizing hoop and the fixing block work together to effectively support and stabilize the purlins, thereby improving the stability of the purlins under the action of wind suction. In addition, the installation cavity adopts a variable cross-sectional area design, and the cross-sectional area of ​​the installation cavity gradually decreases from the end close to the opening to the end far from the opening. This can adapt to purlins of various shapes, effectively support and fix the purlins, and has flexible application scenarios. In addition, there is no need to open holes in the purlins, which is conducive to maintaining the strength of the purlin structure itself. The support structure is simple, easy to assemble, and has strong versatility.

[0022] The photovoltaic bracket proposed in this application includes purlins and the above-mentioned supporting structure, which can adapt to purlins of various shapes, effectively support and fix the purlins, have flexible application scenarios, strong versatility, and improve the stability of the purlins under wind suction. In addition, there is no need to improve the purlin material, which is conducive to reducing the cost of the photovoltaic bracket. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 A schematic diagram of an application scenario of the support structure provided by an embodiment of the utility model in a photovoltaic module;

[0025] Figure 2 A schematic diagram of a top view of the structure of fixing the purlins by the support structure provided in an embodiment of the utility model;

[0026] Figure 3 A schematic diagram of the structure of a stabilizing hoop of a support structure provided by an embodiment of the utility model;

[0027] Figure 4 A schematic diagram of the structure of a photovoltaic bracket provided by an embodiment of the utility model;

[0028] Figure 5 A schematic diagram of the structure of the support structure provided in an embodiment of the utility model for fixing purlins with various cross-sectional shapes.

[0029] Icons: 100-photovoltaic bracket; 110-purlin; 120-stabilizing hoop; 121-installation cavity; 123-opening; 130-first section; 131-first vertical portion; 133-first inclined portion; 140-second section; 150-third section; 151-second vertical portion; 153-second inclined portion; 160-locking portion; 170-fixing block; 171-first mounting hole; 173-second mounting hole. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0031] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0033] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0034] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0035] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] In photovoltaic power generation applications, the stability of the purlins of photovoltaic brackets under wind suction is an important factor affecting the safety of photovoltaic brackets. The current conventional solution is to use purlins with higher steel content, which is not conducive to controlling the cost of photovoltaic brackets, and requires drilling holes at the corresponding positions of the purlins, which weakens the purlin structure itself to a certain extent.

[0037] In order to overcome at least one defect of the prior art, the present application proposes a support structure that can improve the stability of the purlin under wind suction without increasing the steel content of the purlin. There is no need to open holes in the purlin, and the structure of the purlin itself is not damaged or weakened.

[0038] Please refer to Figures 1 to 5 The support structure provided in this embodiment is used in a photovoltaic module to support and stabilize the purlin 110, thereby improving the stability of the purlin 110 under wind suction. Of course, the support structure can also be used in other support fields to improve the strength and stability of the support.

[0039] The support structure includes a stabilizing hoop 120 and a fixing block 170. The stabilizing hoop 120 is provided with an installation cavity 121 for accommodating the purlin 110. The installation cavity 121 has an opening 123. The fixing block 170 is connected to the stabilizing hoop 120 and covers the opening 123; the fixing block 170 is used to connect with the purlin 110. Among them, the cross-sectional area of ​​the installation cavity 121 gradually decreases from one end close to the opening 123 to the end away from the opening 123. In the support structure, the stabilizing hoop 120 is formed with the installation cavity 121 for accommodating the purlin 110. The stabilizing hoop 120 and the fixing block 170 work together to effectively support and stabilize the purlin 110, thereby improving the stability of the purlin 110 under the action of wind suction. In addition, the installation cavity 121 adopts a variable cross-sectional area design, and the cross-sectional area of ​​the installation cavity 121 gradually decreases from the end close to the opening 123 to the end far from the opening 123, so that it can adapt to purlins 110 of various shapes and sizes, effectively support and fix the purlins 110, and have flexible application scenarios. In addition, there is no need to open holes on the purlins 110, which is conducive to maintaining the strength of the structure of the purlins 110 itself. The support structure is simple, easy to assemble, and highly versatile, which is conducive to controlling the cost of the photovoltaic bracket 100.

[0040] The stabilizing hoop 120 includes a first segment 130, a second segment 140, and a third segment 150 connected in sequence. The first segment 130 and the third segment 150 are arranged opposite to each other. One end of the second segment 140 is connected to the first segment 130, and the other end is connected to the third segment 150. The first segment 130, the second segment 140, and the third segment 150 together form an installation cavity 121 for accommodating the purlin 110. The stabilizing hoop 120 forms an opening 123 on the side opposite to the second segment 140. During installation, the purlin 110 is inserted into the installation cavity 121 from the opening 123. The first segment 130 and the third segment 150 are respectively connected to the fixing block 170. Along the direction from the second segment 140 to the opening 123, the distance between the first segment 130 and the third segment 150 gradually increases, so that the installation cavity 121 forms a variable cross-section design, so that purlins 110 of various shapes and sizes can be inserted into the installation cavity 121, thereby achieving effective support and fixation of purlins 110 of various shapes and sizes, with strong versatility and flexible application scenarios.

[0041] It should be noted that the stabilizing hoop 120 is generally U-shaped and can be formed by bending a steel bar. The cross section of the steel bar can be any shape such as circular, elliptical, triangular, diamond, square, trapezoidal, rectangular, pentagonal, hexagonal or octagonal.

[0042] Optionally, the fixing block 170 is provided with a first mounting hole 171, and the first segment 130 and the third segment 150 are respectively inserted into the first mounting holes 171 to achieve the connection between the stabilizing hoop 120 and the fixing block 170. It can be understood that the fixing block 170 is provided with two first mounting holes 171, and the two first mounting holes 171 are arranged at opposite ends of the fixing block 170, the first segment 130 is inserted into one of the first mounting holes 171, and the third segment 150 is inserted into the other first mounting hole 171. In this embodiment, the support structure further includes a fastener, and the first segment 130 and the third segment 150 are respectively provided with a locking portion 160 at one end away from the second segment 140, and the first segment 130 and the third segment 150 are respectively inserted into the first mounting holes 171, and the fastener is connected to the locking portion 160, and the fastener is located on the side of the fixing block 170 away from the second segment 140. Optionally, the fasteners include but are not limited to nuts (not shown), the locking portion 160 includes external threads provided on the first segment 130 and the third segment 150, and the nuts are threadedly connected to the first segment 130 and the third segment 150, respectively. Two nuts can be provided on the first segment 130 and the third segment 150, respectively, and the double nut structure is adopted to achieve the purpose of tightening and preventing loosening, and the structure is more reliable, which can ensure the reliable connection between the fixing block 170 and the stabilizing hoop 120 for a long time. The surface of the fixing block 170 in contact with the photovoltaic module should be able to fit tightly with the frame of the photovoltaic module.

[0043] Of course, in some other embodiments, the fixing block 170 and the stabilizing hoop 120 may also be connected by clamping, bonding, riveting, welding, screw connection, pin connection or other connection methods, which are not specifically limited here.

[0044] Optionally, the first segment 130 includes a first vertical portion 131 and a first inclined portion 133 connected to each other, and the first vertical portion 131 is connected to a fixing block 170. The first inclined portion 133 is connected to the second segment 140 at one end away from the first vertical portion 131, and the first inclined portion 133 extends from the end of the first vertical portion 131 into the installation cavity 121. The third segment 150 includes a second vertical portion 151 and a second inclined portion 153 connected to each other, and the second vertical portion 151 is connected to a fixing block 170. The second inclined portion 153 is connected to the second segment 140 at one end away from the second vertical portion 151, and the second inclined portion 153 extends from the end of the second vertical portion 151 into the installation cavity 121. That is, in this embodiment, the installation cavity 121 adopts a variable cross-section design at the position corresponding to the first inclined portion 133 and the second inclined portion 153. Optionally, the distance between the first inclined portion 133 and the second inclined portion 153 gradually increases along the direction from the second segment 140 to the opening 123. The first inclined portion 133 and the second inclined portion 153 are used to abut against the purlin 110 respectively.

[0045] Since the first inclined portion 133 and the second inclined portion 153 are designed to be inclined relative to the vertical plane, purlins 110 of different sizes can be abutted at different positions of the first inclined portion 133 and the second inclined portion 153, so that the stabilizing hoop 120 can effectively fix the purlin 110, and can form a tight connection with the purlins 110 of various cross-sectional shapes and sizes, effectively preventing the horizontal movement of the lower flange of the purlin 110 when it is compressed and unstable, thereby improving the stability of the purlin 110. Figure 5 The three figures (a), (b) and (c) respectively represent schematic diagrams of matching purlins 110 with three different cross-sectional shapes with the supporting structure. Of course, it is not limited to the purlins 110 with these three shapes. The supporting structure provided in this embodiment is applicable to purlins 110 with any other shapes.

[0046] Optionally, the fixing block 170 is provided with a second mounting hole 173, and the second mounting hole 173 is used to fix the purlin 110. Screws or bolts can be inserted into the second mounting hole 173 to fix the fixing block 170 and the purlin 110, thereby further improving the stability and reliability of the structure. Of course, it is not limited to this, and the purlin 110 and the fixing block 170 can also be connected by clamping, bonding, riveting, welding or other connection methods, which are not specifically limited here.

[0047] The embodiment of the utility model further provides a photovoltaic support 100, comprising a purlin 110 and a support structure as described in any one of the aforementioned embodiments, wherein the support structure and the purlin 110 are connected.

[0048] Optionally, the photovoltaic bracket 100 provided in this embodiment has the following installation process:

[0049] The purlin 110 is inserted into the opening 123 of the stabilizing hoop 120, that is, the first segment 130 and the third segment 150 are relatively located on both sides of the purlin 110, and the purlin 110 is located in the installation cavity 121 of the stabilizing hoop 120. The fixing block 170 is straddled on the purlin 110 and connected to the first segment 130 and the third segment 150 of the stabilizing hoop 120, that is, the first segment 130 and the third segment 150 pass through the first installation hole 171 of the fixing block 170, respectively, and the double nuts are tightened, so that the two sides of the lower wing of the purlin 110 are respectively in contact with the first inclined portion 133 and the second inclined portion 153, and the upper surface of the purlin 110 is in contact with the fixing block 170. Further, the purlin 110 and the fixing block 170 are connected by bolts or screws, which limits the freedom of the purlin 110 in six directions and effectively improves the stability of the purlin 110.

[0050] Application scenario description: When the photovoltaic components are connected by bolts, 1 to 2 sets of the support structure of this embodiment can be installed in the middle of the span according to the specific situation; when the photovoltaic components are connected by blocks, the original blocks can be replaced with 1 to 2 sets of the support structure of this embodiment in the middle of the span according to the specific situation. Under the background of "dual carbon", the support structure of this embodiment will have a very broad application prospect in the construction of future photovoltaic power stations.

[0051] In summary, the supporting structure and photovoltaic bracket 100 provided by the embodiment of the utility model have the following beneficial effects, including:

[0052] The supporting structure proposed in the embodiment of the utility model, the stabilizing hoop 120 is formed with an installation cavity 121 for accommodating the purlin 110, and the stabilizing hoop 120 and the fixing block 170 work together to effectively support and stabilize the purlin 110, thereby improving the stability of the purlin 110 under the action of wind suction. In addition, the installation cavity 121 adopts a variable cross-sectional area design, and the cross-sectional area of ​​the installation cavity 121 gradually decreases from the end close to the opening 123 to the end away from the opening 123, so that it can adapt to purlins 110 of various shapes, effectively support and fix the purlin 110, and the application scenario is flexible. In addition, there is no need to open holes on the purlin 110, which is conducive to maintaining the strength of the structure of the purlin 110 itself. The supporting structure is simple, easy to assemble, highly versatile, and easy to standardize. Compared with the existing installation method of the purlin 110, the overall cost is lower, the structure is more reliable, and the stability effect is better.

[0053] The photovoltaic support 100 proposed in the embodiment of the utility model includes the purlin 110 and the above-mentioned support structure, which can adapt to purlins 110 of various shapes, effectively support and fix the purlins 110, have flexible application scenarios, strong versatility, and improve the stability of the purlins 110 under wind suction. In addition, there is no need to improve the material of the purlin 110, which is conducive to reducing the overall cost of the photovoltaic support 100.

[0054] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A support structure, characterized in that: include: A stabilizing hoop (120), wherein the stabilizing hoop (120) is provided with a mounting cavity (121) for accommodating the purlin (110); the mounting cavity (121) has an opening (123); a fixing block (170), the fixing block (170) being connected to the stabilizing hoop (120) and covering the opening (123); the fixing block (170) being used to be connected to the purlin (110); Wherein, the cross-sectional area of ​​the installation cavity (121) gradually decreases from an end close to the opening (123) to an end far from the opening (123).

2. The support structure according to claim 1, characterized in that: The stabilizing hoop (120) comprises a first segment (130), a second segment (140) and a third segment (150) which are connected in sequence; the first segment (130) and the third segment (150) are arranged opposite to each other; the stabilizing hoop (120) forms the opening (123) on a side opposite to the second segment (140); the first segment (130) and the third segment (150) are respectively connected to the fixing block (170); Along the direction from the second segment (140) to the opening (123), the distance between the first segment (130) and the third segment (150) gradually increases.

3. The support structure according to claim 2, characterized in that: The fixing block (170) is provided with a first mounting hole (171), and the first segment (130) and the third segment (150) are respectively inserted into the first mounting hole (171) to achieve connection between the stabilizing hoop (120) and the fixing block (170).

4. The support structure according to claim 3, characterized in that: The invention also includes a fastener, wherein the first segment (130) and the third segment (150) are respectively provided with a locking portion (160) at one end away from the second segment (140), the first segment (130) and the third segment (150) are respectively inserted into the first mounting hole (171), the fastener is connected to the locking portion (160), and the fastener is located on a side of the fixing block (170) away from the second segment (140).

5. The support structure according to claim 4, characterized in that: The fastener comprises a nut, the locking portion (160) comprises external threads provided on the first segment (130) and the third segment (150), and the nut is threadedly connected to the first segment (130) and the third segment (150) respectively.

6. The support structure according to claim 2, characterized in that: The first segment (130) comprises a first vertical portion (131) and a first inclined portion (133) connected to each other, an end of the first inclined portion (133) away from the first vertical portion (131) is connected to the second segment (140), and the first inclined portion (133) extends from the end of the first vertical portion (131) into the installation cavity (121); The third segment (150) comprises a second vertical portion (151) and a second inclined portion (153) which are connected to each other, wherein one end of the second inclined portion (153) away from the second vertical portion (151) is connected to the second segment (140), and the second inclined portion (153) extends from the end of the second vertical portion (151) into the installation cavity (121).

7. The support structure according to claim 6, characterized in that The first inclined portion (133) and the second inclined portion (153) are respectively used to abut against the purlin (110).

8. The support structure according to claim 6, characterized in that: Along the direction from the second segment (140) to the opening (123), the distance between the first inclined portion (133) and the second inclined portion (153) gradually increases.

9. The support structure according to any one of claims 1 to 8, characterized in that The fixing block (170) is provided with a second mounting hole (173), and the second mounting hole (173) is used for fixing and connecting the purlin (110).

10. A photovoltaic support (100), characterized in that: It comprises a purlin (110) and a supporting structure according to any one of claims 1 to 9, wherein the supporting structure and the purlin (110) are connected.