Whole grain processing shortening machine

Abstract

The utility model relates to the technical field of shortening machines, and discloses a whole grain processing shortening machine which comprises a workbench, the top of the workbench is fixedly connected with a conveying belt, and the top face of the conveying belt is fixedly connected with a processing chamber. According to the whole grain processing shortening machine, through the arrangement of a vibration mechanism, a buffer spring, a hydraulic mechanism and a scale plate, when the whole grain processing shortening machine is used, flour is put into a flour box from a feeding opening, then a vibration motor at the top of the flour box is started, and the vibration motor drives the flour box at the bottom to vibrate under the influence of centrifugal force; the flour box can be vibrated in cooperation with a screen arranged in the flour box and a telescopic rod and a buffer spring at the top, flour is evenly scattered on dough under the flour box, the situation that the dough adheres to the surfaces of the pressing rollers is reduced, then a top hydraulic rod is started, the hydraulic rod drives the bottom pressing roller to conduct height adjustment, and a scale plate on one side is matched, so that the flour box is made to vibrate. Dough with different thicknesses can be pressed, and the practicability of the equipment is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of puff pastry machines, in particular to a whole-grain puff pastry machine. Background Art

[0002] Whole grains refer to whole, crushed, broken or flaked grains. Their basic components include starchy endosperm, germ and cortex. The relative proportions of each component are the same as those of whole caryopsis. Whole grains are not only rich in B vitamins, magnesium, iron and dietary fiber, but also contain common antioxidant ingredients such as polyphenols, vitamin E, tannins, carotenoids, phytic acid, lignin and lignans. It also contains some antioxidant ingredients that are rare in fruit and vegetable foods but have high nutritional value, such as γ-oryzanol, alkylresorcinol, avenanthramide, etc. The whole grain deep processing shortening machine is used for whole grain bread, cakes, biscuits shaping and various types of puff pastry. It is to fold and roll the dough-like material after deep processing of whole grain raw material powder for many times. The shortening machine is widely used in the processing of various pasta products, such as biscuits, cakes, pastries, etc. Through the puff pastry machine, the fat in the dough can be evenly dispersed into the gluten, making the dough soft, crispy and improving the taste. As consumers' demand for health, nutrition and taste continues to grow, the application of puff pastry machines in the development of innovative products is becoming increasingly important. Through the technical improvement and innovation of puff pastry machines, new food products that are healthier, richer in nutrition and have a unique taste can be produced.

[0003] The existing whole-grain processing puff pastry machine is not easy to adjust the thickness of the dough, and the dough is easy to stick to the pressing roller during pressing. Therefore, a whole-grain processing puff pastry machine is proposed.

[0004] An efficient shortening machine for deep processing of whole grains disclosed in announcement number CN213246613U, although, the efficient shortening machine for deep processing of whole grains includes a pressure-bearing transmission mechanism, a lifting roller pressing mechanism, a powder sprinkling mechanism and a base mechanism, the lifting roller pressing mechanism is fixedly connected to the pressure-bearing transmission mechanism, the powder sprinkling mechanism is fixedly connected to the pressure-bearing transmission mechanism, the pressure-bearing transmission mechanism is fixedly connected to the base mechanism, the pressure-bearing transmission mechanism is provided with two side panels, two first motors are fixedly connected to the side panels and are symmetrically distributed, a conveying roller is fixedly connected between the rotating shafts of each two first motors correspondingly arranged on the two side panels, a conveyor belt is connected between the two conveying rollers, two connecting plates are fixedly connected between the two side panels, two anti-slip rubber blocks are fixedly connected to the side panels and are symmetrically distributed, and a bottom panel is fixedly connected between the two side panels.

[0005] Although the above patent has achieved high production efficiency and high production quality during production and processing by matching the pressure-bearing transmission mechanism, the lifting roller mechanism, the powder sprinkling mechanism and the base mechanism, and the high-efficiency puff pastry machine for deep processing of whole grains can be raised and lowered to adjust the operating height according to the height of different staff members, which is more practical and more user-friendly, and the high-efficiency puff pastry machine for deep processing of whole grains has both mobility and stability; however, the device lacks the function of utilizing the waste heat generated during dough heating, saving resource loss and reducing production costs.

[0006] Therefore, it is necessary to invent a whole grain processing shortening machine to solve the above problems. Utility Model Content

[0007] 1. Technical issues to be solved

[0008] The technical problem solved by the utility model is to provide a whole grain puff pastry machine which is highly practical, can be simply operated and has a relatively simple structure, thereby solving the problem in the above-mentioned background technology of lack of waste heat utilization of waste heat generated when heating the dough.

[0009] (II) Technical solution

[0010] To achieve the above objectives, the utility model is implemented through the following technical solutions: a whole grain processing puff pastry machine, comprising a workbench, the top of the workbench is fixedly connected to a conveyor belt, the top surface of the conveyor belt is fixedly connected to a processing chamber, the inner wall of the processing chamber is fixedly connected to four groups of telescopic rods, the middle part of the surface of the telescopic rod is sleeved with a buffer spring, the bottom of the telescopic rod is fixedly connected to a vibration mechanism, the top of the processing chamber is fixedly connected to a hydraulic mechanism, one side of the processing chamber is fixedly connected to a scale plate, the edge of one side of the top surface of the conveyor belt is fixedly connected to a heating chamber, and the inside of the heating chamber.

[0011] As a further solution of the utility model, the vibration mechanism includes a flour box fixedly connected to the bottom of the telescopic rod, the top of the flour box is fixedly connected to a vibration motor, and the bottom of the flour box is fixedly connected to a screen, which is convenient for screening flour.

[0012] As a further solution of the utility model, the hydraulic mechanism includes a hydraulic rod fixedly connected to the top of the processing chamber, the bottom of the hydraulic rod is fixedly connected to a U-shaped frame, the inner wall of the U-shaped frame is rotatably connected to a pressure roller, and one side of the U-shaped frame is fixedly connected to an indicator arrow, which facilitates determining the distance moved by the pressure roller.

[0013] As a further solution of the utility model, the waste heat utilization mechanism includes an air intake pipe connected to the interior of the cavity, and one side of the cavity is connected to an exhaust pipe, and the exhaust pipe is convenient for discharging exhaust gas.

[0014] As a further solution of the utility model, an observation window is provided on the surface of the heating chamber. The material of the observation window is heat-resistant material, and the observation window is convenient for observing the internal conditions.

[0015] As a further solution of the utility model, a feed port is provided on the top of the flour box, and a sealing cover is hingedly connected to the surface of the feed port through a hinge, and the sealing cover is convenient for maintaining a sealed environment.

[0016] As a further solution of the utility model, four groups of connecting blocks are fixedly connected to the surface of the workbench, threaded holes are opened on the surface of the connecting blocks, and the internal threads of the threaded holes are connected to threaded columns, which are convenient for fixing the equipment and improving the stability of the equipment.

[0017] (III) Beneficial effects

[0018] The utility model provides a whole grain processing and shortening machine, which has the following beneficial effects:

[0019] 1. The whole grain processing puff pastry machine is provided with a vibration mechanism, a buffer spring, a hydraulic mechanism and a scale plate. When in use, flour is placed into the flour box from the feed port, and then the vibration motor on the top of the flour box is started. The vibration motor drives the flour box at the bottom to vibrate under the influence of centrifugal force. With the screen provided inside the flour box and the telescopic rod and buffer spring on the top, the flour box can be vibrated to evenly sprinkle the flour on the dough directly below, reducing the dough from sticking to the surface of the pressing roller. Subsequently, the top hydraulic rod is started, and the hydraulic rod drives the bottom pressing roller to adjust its height. With the scale plate on one side, dough of different thicknesses can be pressed, thereby improving the practicability of the equipment.

[0020] 2. The whole grain processing puff pastry machine, through the waste heat utilization mechanism and the cavity setting, when discharging heat, the waste gas heat flows into the cavity from the air inlet pipe, and uses the heat transfer principle to transfer the waste gas heat to the inner wall of the heating chamber, thereby increasing the temperature of the inner wall of the heating chamber, and finally discharges the waste gas from the other end of the cavity, which can effectively recycle the heat in the waste gas, save resource consumption, and improve resource utilization. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the vibration mechanism of the utility model;

[0023] Figure 3This is a schematic diagram of the hydraulic mechanism structure of the utility model;

[0024] Figure 4 It is a schematic diagram of the structure of the waste heat utilization mechanism of the utility model.

[0025] In the figure: 1. workbench; 2. conveyor belt; 3. processing chamber; 4. telescopic rod; 5. buffer spring; 6. vibration mechanism; 601. flour box; 602. vibration motor; 603. screen; 7. hydraulic mechanism; 701. hydraulic rod; 702. U-shaped frame; 703. pressure roller; 704. indicator arrow; 8. scale plate; 9. heating chamber; 10. cavity; 11. waste heat utilization mechanism; 1101. air inlet pipe; 1102. exhaust pipe; 12. observation window; 13. feed port; 14. sealing cover; 15. threaded column. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figures 1 to 4 The utility model provides a technical solution: a whole grain processing and shortening machine, comprising a workbench 1, a conveyor belt 2 is fixedly connected to the top of the workbench 1, a processing chamber 3 is fixedly connected to the top surface of the conveyor belt 2, four sets of telescopic rods 4 are fixedly connected to the inner wall of the processing chamber 3, a buffer spring 5 is sleeved on the middle part of the surface of the telescopic rod 4, a vibration mechanism 6 is fixedly connected to the bottom of the telescopic rod 4, and the practicability of the equipment is improved by setting the vibration mechanism 6, the buffer spring 5, the hydraulic mechanism 7, and the scale plate 8, the top of the processing chamber 3 is fixedly connected to the hydraulic mechanism 7, the one side of the processing chamber 3 is fixedly connected to the scale plate 8, the edge of one side of the top surface of the conveyor belt 2 is fixedly connected to the heating chamber 9, the heating chamber 9 is provided with a cavity 10, and the interior of the cavity 10 is fixedly connected to a waste heat utilization mechanism 11, and the waste heat utilization mechanism 11 and the cavity 10 are set to improve the utilization rate of resources;

[0028] See also Figure 2 The vibration mechanism 6 includes a flour box 601 fixedly connected to the bottom of the telescopic rod 4, a vibration motor 602 fixedly connected to the top of the flour box 601, and a screen 603 fixedly connected to the bottom of the flour box 601, and the screen 603 is convenient for screening flour;

[0029] See also Figure 3The hydraulic mechanism 7 includes a hydraulic rod 701 fixedly connected to the top of the processing chamber 3, a U-shaped frame 702 is fixedly connected to the bottom of the hydraulic rod 701, a pressure roller 703 is rotatably connected to the inner wall of the U-shaped frame 702, and an indicator arrow 704 is fixedly connected to one side of the U-shaped frame 702, and the indicator arrow 704 is convenient for determining the moving distance of the pressure roller 703;

[0030] See also Figure 4 The waste heat utilization mechanism 11 includes an air inlet pipe 1101 connected to the interior of the cavity 10, and one side of the cavity 10 is connected to an exhaust pipe 1102, and the exhaust pipe 1102 is convenient for discharging waste gas;

[0031] See also Figure 1 The surface of the heating chamber 9 is provided with an observation window 12, the material of the observation window 12 is heat-resistant material, and the observation window 12 is convenient for observing the internal conditions;

[0032] See also Figure 2 A feeding port 13 is provided at the top of the flour box 602, and a sealing cover 14 is hingedly connected to the surface of the feeding port 13 through a hinge, and the sealing cover 14 is convenient for maintaining a sealed environment.

[0033] See also Figure 1 The surface of the workbench 1 is fixedly connected with four groups of connection blocks, the surfaces of the connection blocks are provided with threaded holes, the internal threads of the threaded holes are connected with threaded columns 15, and the threaded columns 15 are convenient for fixing the equipment and improving the stability of the equipment.

[0034] In the utility model, the working steps of the device are as follows:

[0035] Step 1: When using, put flour into the flour box 601 from the feed port 13, then start the vibration motor 602 on the top of the flour box 601, and the vibration motor 602 drives the flour box 601 at the bottom to vibrate under the influence of centrifugal force, and cooperates with the screen 603 set inside the flour box 601 and the telescopic rod 4 and buffer spring 5 on the top, so that the flour box 601 can be vibrated, and the flour is evenly sprinkled on the dough directly below, reducing the dough from sticking to the surface of the pressing roller 703, and then, start the top hydraulic rod 701, the hydraulic rod 701 drives the bottom pressing roller 703 to adjust the height, and cooperates with the scale plate 8 on one side to press dough of different thicknesses;

[0036] The second step: when discharging heat, the waste gas heat flows into the cavity 10 from the air inlet pipe 1101, and the heat transfer principle is used to transfer the waste gas heat to the inner wall of the heating chamber 9, thereby increasing the temperature of the inner wall of the treatment chamber 9, and finally the waste gas heat is discharged from the other end of the cavity 10, which can effectively recycle the heat in the waste gas and save resource consumption.

[0037] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0038] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A whole grain processing and shortening machine, comprising a workbench (1), characterized in that: The top of the workbench (1) is fixedly connected to a conveyor belt (2), the top surface of the conveyor belt (2) is fixedly connected to a processing chamber (3), the inner wall of the processing chamber (3) is fixedly connected to four groups of telescopic rods (4), the middle part of the surface of the telescopic rod (4) is sleeved with a buffer spring (5), the bottom of the telescopic rod (4) is fixedly connected to a vibration mechanism (6), the top of the processing chamber (3) is fixedly connected to a hydraulic mechanism (7), one side of the processing chamber (3) is fixedly connected to a scale plate (8), the edge of one side of the top surface of the conveyor belt (2) is fixedly connected to a heating chamber (9), a cavity (10) is opened inside the heating chamber (9), and the inside of the cavity (10) is fixedly connected to a waste heat utilization mechanism (11).

2. A whole grain processing and shortening machine according to claim 1, characterized in that: The vibration mechanism (6) comprises a flour box (601) fixedly connected to the bottom of the telescopic rod (4), the top of the flour box (601) is fixedly connected to a vibration motor (602), and the bottom of the flour box (601) is fixedly connected to a screen (603).

3. A whole grain processing and shortening machine according to claim 1, characterized in that: The hydraulic mechanism (7) comprises a hydraulic rod (701) fixedly connected to the top of the processing chamber (3); the bottom of the hydraulic rod (701) is fixedly connected to a U-shaped frame (702); the inner wall of the U-shaped frame (702) is rotatably connected to a pressure roller (703); and one side of the U-shaped frame (702) is fixedly connected to an indication arrow (704).

4. A whole grain processing and shortening machine according to claim 1, characterized in that: The waste heat utilization mechanism (11) comprises an air intake pipe (1101) connected to the interior of the cavity (10), and one side of the cavity (10) is connected to an exhaust pipe (1102).

5. The whole grain processing and shortening machine according to claim 1, characterized in that: An observation window (12) is provided on the surface of the heating chamber (9), and the material of the observation window (12) is a heat-resistant material.

6. A whole grain processing and shortening machine according to claim 2, characterized in that: The top of the flour box (601) is provided with a feeding port (13), and a sealing cover (14) is hingedly connected to the surface of the feeding port (13) via a hinge.

7. A whole grain processing and shortening machine according to claim 1, characterized in that: The work Four groups of connection blocks are fixedly connected to the surface of the workbench (1), and threaded holes are provided on the surfaces of the connection blocks. The inner thread of the threaded hole is connected with a threaded column (15).

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