Automatic pitting equipment for fruit beverage production
By designing automated denuclear removal equipment, using clamping devices and cylinder systems to realize automatic denuclear removal of fruits, the problem of low manual denuclear removal efficiency is solved and the efficiency and safety of fruit beverage production is improved.
Patent Information
- Application Number
- CN202420958134.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-06
AI Technical Summary
In fruit beverage production, fruit denucleation relies on manual operations, which are inefficient and have high working intensity, resulting in production efficiency and safety hazards.
An automated denuclear removal device is designed, including a base plate, a mounting frame and an auxiliary mechanism. Through the clamping device, downward cylinder, guide rod, access box, drive device and ejection device, automatic denuclear removal of fruits is realized.
Automatic denucleation and processing of fruits is realized, which reduces manual work intensity, improves processing efficiency, and improves production safety and efficiency.
Smart Images

Figure CN222171189U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fruit beverage production, in particular to an automatic pitting device for fruit beverage production. Background Art
[0002] Fruit drinks are a common beverage. The production process of fruit juice drinks can be roughly divided into the following steps: Raw material preparation: Select fresh and ripe fruits as raw materials, wash and peel and remove the core to ensure the quality and hygiene of the raw materials. Juicing: Send the processed raw materials into the juicer for juicing to extract the juice of the fruit. Different methods such as mechanical squeezing, centrifugal separation or distillation can be used to extract the juice. Filtration and clarification: Filter the squeezed juice through a filter to remove solid particles and impurities. Then use a clarifier to remove turbid substances in the juice to make it clearer and more transparent. Preparation and heating: According to the product formula, the clarified juice is mixed and prepared with other additives, such as adding sugar, acidity regulator, preservatives, etc. Then heat the mixture to an appropriate temperature, generally around 80°C to achieve the effect of sterilization. Sterilization and filling: The heated mixture is sterilized again to ensure the hygiene and safety of the product. Then, fill the sterilized fruit juice drink into bottles or packaging boxes, and ensure that the packaging is sealed to prevent bacteria, oxygen or light from affecting the product. Packaging and quality inspection: The filled juice drinks can be packaged in different forms such as bottles, cans or boxes. During the packaging process, product quality inspection is also carried out to ensure that the products meet the standard requirements. The last process is to inspect the quality of the packaged products and perform final packaging such as labeling and batch number marking.
[0003] At present, in the process of preparing raw materials for fruit beverage production, when removing the core of the fruit, the traditional method is mostly to remove the core by manual cutting operation, which is inefficient and labor-intensive. Utility Model Content
[0004] The utility model aims to provide an automatic pitting device for fruit beverage production. When producing fruit beverages, the fruit can be automatically pitted during the raw material preparation process, which is beneficial to reducing manual work intensity and improving processing efficiency.
[0005] To achieve the above-mentioned purpose, the utility model provides an automatic pitting device for fruit beverage production, comprising a bottom plate and a mounting frame, wherein the mounting frame is fixedly connected to the bottom plate and is located on the bottom plate, and further comprises an auxiliary mechanism;
[0006] The auxiliary mechanism includes a placement seat, a stamping tube, a descending cylinder, a guide rod, a receiving box, a clamping device, a driving device and an ejecting device. The placement seat is fixedly connected to the base plate and is located on the front side of the base plate. The stamping tube is located above the placement seat. The output end of the descending cylinder is connected to the stamping tube and is located on one side of the mounting frame. The guide rod is threadedly connected to the stamping tube and is located on the side of the stamping tube close to the descending cylinder. The receiving box is arranged on the side of the base plate close to the placement seat. The clamping device is arranged on the side of the placement seat. The driving device is arranged on the side of the mounting frame close to the descending cylinder. The ejecting device is arranged above the stamping tube.
[0007] Wherein, the clamping device includes a support frame, a clamping cylinder and a matching frame, the support frame is fixedly connected to the base plate and is located on the side of the base plate close to the placement seat; the clamping cylinder is fixedly connected to the support frame and is located on the support frame; the matching frame is slidably connected to the support frame, connected to the output end of the clamping cylinder, and is located on the side of the support frame close to the placement seat.
[0008] Wherein, the driving device includes a driving cylinder, a guide rail and a slide seat, the driving cylinder is fixedly connected to the mounting frame and is located on the mounting frame; the guide rail is fixedly connected to the mounting frame and is located on both sides of the top of the mounting frame; the slide seat is fixedly connected to the guide rail, the slide seat is fixedly connected to the descending cylinder, the slide seat is slidably connected to the guide rod, and is connected to the output end of the driving cylinder and is located on the guide rail.
[0009] Wherein, the ejection device includes an ejection cylinder and an ejection rod, the ejection cylinder is fixedly connected to the slide seat and is located on the side of the slide seat close to the stamping tube; the ejection rod is connected to the output end of the ejection cylinder and is located on the side of the ejection cylinder close to the stamping tube.
[0010] Wherein, the auxiliary mechanism further includes an auxiliary box and a handle, wherein the auxiliary box is arranged below the placement seat; the handle is fixedly connected to the auxiliary box and is located on both sides of the auxiliary box.
[0011] The utility model discloses an automatic pitting device for fruit beverage production, wherein the mounting frame is mounted on a bottom plate, the placing seat is mounted on the bottom plate, the device has a fruit placing cavity, and the placing cavity is vertically connected to form a through cavity to facilitate the passage of a punching tube, the output end of a descending cylinder is connected to the punching tube, the guide rod is threadedly connected to the punching tube, a receiving box is directly placed on the bottom plate, and is used for receiving the fruit core in the punching tube, the clamping device is arranged on one side of the placing seat, the driving device is arranged on the side of the mounting frame close to the descending cylinder, and the ejecting device is arranged above the punching tube. During processing, an external feeding robot first places the peeled fruit on the placing seat in a pitting posture, and then the clamping device is actuated to perform vertical positioning of the fruit, and further, the descending cylinder The action pushes the stamping tube downward, the guide rod guides, and the stamping tube punches into the fruit. At this time, the fruit core will enter the inner cavity of the stamping tube. Then, the downward cylinder drives the stamping tube to reset upward, and the fruit core can be taken out of the fruit to complete the processing. Further, the driving device is activated to drive the stamping tube to move above the receiving box. Then, the ejecting device is activated to push the fruit core inside the stamping tube into the receiving box. The driving device drives the stamping tube to the stamping point, and then the clamping device is relaxed to take the material. Further, the material can be discharged again for re-processing, thereby realizing automatic fruit core removal during the raw material preparation process when producing fruit beverages, which is beneficial to reduce manual labor intensity and improve processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.
[0013] Figure 1 It is a schematic diagram of the overall structure of an automated pitting device for fruit beverage production according to the first embodiment of the utility model.
[0014] Figure 2 It is a structural schematic diagram of the slide seat of the first embodiment of the utility model.
[0015] Figure 3 It is a schematic diagram of the overall structure of an automated pitting device for fruit beverage production according to the second embodiment of the utility model.
[0016] In the figure: 101 - bottom plate, 102 - mounting frame, 103 - placement seat, 104 - stamping tube, 105 - downward cylinder, 106 - guide rod, 107 - receiving box, 108 - supporting frame, 109 - clamping cylinder, 110 - matching frame, 111 - driving cylinder, 112 - guide rail, 113 - sliding seat, 114 - ejection cylinder, 115 - ejection rod, 201 - auxiliary box, 202 - handle. DETAILED DESCRIPTION
[0017] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0018] Embodiment 1:
[0019] like Figure 1 and Figure 2 As shown, Figure 1 This is a schematic diagram of the overall structure of the automated pitting equipment used in fruit beverage production. Figure 2 It is a structural schematic diagram of a slide 113. The utility model provides an automated pitting device for fruit beverage production: comprising a bottom plate 101, a mounting frame 102 and an auxiliary mechanism, wherein the auxiliary mechanism comprises a placement seat 103, a stamping tube 104, a descending cylinder 105, a guide rod 106, a receiving box 107, a clamping device, a driving device and an ejecting device, wherein the clamping device comprises a support frame 108, a clamping cylinder 109 and a matching frame 110, wherein the driving device comprises a driving cylinder 111, a guide rail 112 and a slide 113, and wherein the ejecting device comprises an ejecting cylinder 114 and an ejecting rod 115. The aforementioned scheme can realize automatic pitting of fruits, which is beneficial to reducing the intensity of manual work and improving the processing efficiency. It can be understood that the aforementioned scheme can realize automatic pitting of fruits, reduce the intensity of manual work and improve the efficiency of fruit pitting.
[0020] In this embodiment, the mounting frame 102 is fixedly connected to the base plate 101 and is located on the base plate 101. The mounting frame 102 is installed on the base plate 101 through positioning pins and bolts. The base plate 101 is provided with mounting holes to facilitate the installation and fixation of the equipment.
[0021] Among them, the placement seat 103 is fixedly connected to the base plate 101 and is located on the front side of the base plate 101, the stamping tube 104 is located above the placement seat 103, the output end of the descending cylinder 105 is connected to the stamping tube 104 and is located on one side of the mounting frame 102, the guide rod 106 is threadedly connected to the stamping tube 104 and is located on the side of the stamping tube 104 close to the descending cylinder 105, the receiving box 107 is arranged on the side of the base plate 101 close to the placement seat 103, the clamping device is arranged on one side of the placement seat 103, the driving device is arranged on the side of the mounting frame 102 close to the descending cylinder 105, and the ejection device is arranged above the stamping tube 104. The placement seat 103 is installed on the base plate 101 by positioning pins and bolts, and a trumpet-shaped through cavity is vertically provided inside the placement seat 103, with the trumpet mouth on the upper side, which is convenient for placing fruits and for the punching tube 104 to pass through the fruits. The punching tube 104 is L-shaped, and the mounting plate portion is connected to the output end of the descending cylinder 105 by bolts. The circular tube end is used to pass through the fruit and clamp the fruit core inside and then take it out. The mounting plate portion of the punching tube 104 is provided with a threaded mounting hole, which is convenient for the installation of the guide rod 106. The receiving box 107 is directly placed on the base plate 101 for receiving and removing the fruit core. The clamping device is arranged on one side of the placement seat 103 for vertically limiting the fruit. The driving device is arranged on the side of the mounting frame 102 close to the descending cylinder 105, which is used to drive the punching tube 104 to move to the working point and reset the zero point. The ejecting device is arranged above the punching tube 104, which is used to flush the fruit core in the punching tube 104 into the receiving box 107.
[0022] Secondly, the support frame 108 is fixedly connected to the base plate 101 and is located on the side of the base plate 101 close to the placement seat 103; the clamping cylinder 109 is fixedly connected to the support frame 108 and is located on the support frame 108; the matching frame 110 is slidably connected to the support frame 108, is connected to the output end of the clamping cylinder 109, and is located on the side of the support frame 108 close to the placement seat 103. The support frame 108 is welded on the base plate 101, and the clamping cylinder 109 is installed on the support frame 108 by bolts. The round shaft portion on the matching frame 110 can slide with the linear sliding bearing installed in the matching through hole on the support frame 108. The matching frame 110 is connected to the output end of the clamping cylinder 109 by bolts. The matching frame 110 is close to the top of the placement seat 103 on one side and the inner side of the U-shaped matching end is an arc-shaped cavity, which is convenient for fitting to the surface of the fruit for pressing. When the clamping cylinder 109 is extended, it pushes the matching frame 110 upward. At this time, the stamping tube 104 is at the stamping point, and the placement seat 103 can take and place parts. When the clamping cylinder 109 is retracted, it drives the matching frame 110 downward to clamp the fruit and limit it to avoid movement. At this time, the stamping tube 104 can move to reset to zero.
[0023] Then, the driving cylinder 111 is fixedly connected to the mounting frame 102 and is located on the mounting frame 102; the guide rail 112 is fixedly connected to the mounting frame 102 and is located on both sides of the top of the mounting frame 102; the slide 113 is fixedly connected to the guide rail 112, the slide 113 is fixedly connected to the descending cylinder 105, the slide 113 is slidably connected to the guide rod 106, and is connected to the output end of the driving cylinder 111 and is located on the guide rail 112. The driving cylinder 111 is mounted on the mounting frame 102 by bolts, the guide rail 112 is mounted on the mounting frame 102 by bolts, the linear slider equipped therewith is connected to the slide 113 by bolts, the descending cylinder 105 is mounted on the slide 113 by bolts, the guide rod 106 can be slidably matched with the linear sliding bearing installed in the through hole opened on the slide 113, and the slide 113 is connected to the output end of the driving cylinder 111 by bolts.
[0024] Finally, the ejector cylinder 114 is fixedly connected to the slide 113 and is located on the side of the slide 113 close to the punching tube 104; the ejector rod 115 is connected to the output end of the ejector cylinder 114 and is located on the side of the ejector cylinder 114 close to the punching tube 104. The ejector cylinder 114 is mounted on the slide 113 by bolts, the bottom of the ejector rod 115 can enter the punching tube 104, and the top connecting shaft is connected to the output end of the ejector cylinder 114 through a rigid coupling.
[0025] When the utility model realizes automatic fruit core removal processing, which is beneficial to reducing manual labor intensity and improving processing efficiency, during processing, the external feeding robot first places the peeled fruit on the placement seat 103 in a core removal posture, at this time, the driving cylinder 111 is in an extended state, and the stamping tube 104 is at the stamping point, so that when the clamping cylinder 109 is actuated, the vertical movement of the matching frame 110 does not interfere with the stamping tube 104, and then, the clamping cylinder 109 is retracted, driving the matching frame 110 downward to perform vertical positioning of the fruit, and further, the downward cylinder 105 is actuated to push the stamping tube 104 downward, the guide rod 106 is guided, and the stamping tube 104 is punched into the fruit, and the fruit core will enter the inside of the stamping tube 104. cavity, then, the downward cylinder 105 drives the stamping tube 104 to reset upward, and the fruit core is taken out of the fruit to complete the processing. Further, the driving cylinder 111 retracts and drives the stamping tube 104 to move above the receiving box 107. Then, the ejecting cylinder 114 acts to push the ejecting rod 115 downward and then reset upward, so that the fruit core inside the stamping tube 104 can be pushed down into the receiving box 107. Further, the driving device drives the stamping tube 104 to the stamping point, and then the clamping device is relaxed to take the material. Further, the material can be discharged again for re-processing, thereby realizing automatic fruit core removal processing in the process of raw material preparation during the production of fruit beverages, which is beneficial to reduce the intensity of manual work and improve processing efficiency.
[0026] Embodiment 2:
[0027] like Figure 3 As shown, Figure 3 It is a schematic diagram of the overall structure of an automated pitting device for fruit beverage production. On the basis of the first embodiment, the utility model provides an automated pitting device for fruit beverage production, wherein the auxiliary mechanism further includes an auxiliary box 201 and a handle 202 .
[0028] The auxiliary box 201 is arranged below the placement seat 103; the handles 202 are fixedly connected to the auxiliary box 201 and are located on both sides of the auxiliary box 201. The auxiliary box 201 opens upward and can be directly placed on the bottom plate 101 and is located below the placement seat 103. The handles 202 are installed on both sides of the auxiliary box 201 by bolts.
[0029] In this embodiment, when the punching tube 104 is punching, the sizes of the cores of different fruits will be inconsistent. At this time, for larger-sized cores, the punching tube 104 will directly push the core downward out of the fruit, and it will fall onto the bottom plate 101 through the vertical drop hole of the placement seat 103 for collection. At this time, centralized collection and processing can be achieved by setting the auxiliary box 201, which is convenient and quick.
[0030] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.
Claims
1. An automated pitting device for fruit beverage production, comprising a base plate and a mounting frame, wherein the mounting frame is fixedly connected to the base plate and is located on the base plate. It is characterized in that It also includes auxiliary institutions; The auxiliary mechanism includes a placement seat, a stamping tube, a descending cylinder, a guide rod, a receiving box, a clamping device, a driving device and an ejecting device. The placement seat is fixedly connected to the base plate and is located on the front side of the base plate. The stamping tube is located above the placement seat. The output end of the descending cylinder is connected to the stamping tube and is located on one side of the mounting frame. The guide rod is threadedly connected to the stamping tube and is located on the side of the stamping tube close to the descending cylinder. The receiving box is arranged on the side of the base plate close to the placement seat. The clamping device is arranged on the side of the placement seat. The driving device is arranged on the side of the mounting frame close to the descending cylinder. The ejecting device is arranged above the stamping tube.
2. The automatic pitting device for fruit beverage production according to claim 1, It is characterized in that The clamping device includes a support frame, a clamping cylinder and a matching frame. The support frame is fixedly connected to the base plate and is located on the side of the base plate close to the placement seat; the clamping cylinder is fixedly connected to the support frame and is located on the support frame; the matching frame is slidably connected to the support frame, connected to the output end of the clamping cylinder, and is located on the side of the support frame close to the placement seat.
3. The automatic pitting device for fruit beverage production according to claim 1, It is characterized in that The driving device includes a driving cylinder, a guide rail and a slide seat. The driving cylinder is fixedly connected to the mounting frame and is located on the mounting frame; the guide rail is fixedly connected to the mounting frame and is located on both sides of the top of the mounting frame; the slide seat is fixedly connected to the guide rail, the slide seat is fixedly connected to the descending cylinder, the slide seat is slidably connected to the guide rod, and is connected to the output end of the driving cylinder and is located on the guide rail.
4. The automatic pitting device for fruit beverage production according to claim 3, It is characterized in that The ejection device includes an ejection cylinder and an ejection rod. The ejection cylinder is fixedly connected to the slide and is located on a side of the slide close to the stamping tube; the ejection rod is connected to the output end of the ejection cylinder and is located on a side of the ejection cylinder close to the stamping tube.
5. The automatic pitting device for fruit beverage production according to claim 1, It is characterized in that The auxiliary mechanism also includes an auxiliary box and a handle. The auxiliary box is arranged below the placement seat. The handle is fixedly connected to the auxiliary box and is located on both sides of the auxiliary box.
