Capsule filling device
By designing an automatic loading capsule filling device, the first feeding mechanism and the second feeding mechanism are combined with the sensing module and the signal receiver, the automatic operation of capsule filling is realized, and the cumbersome loading in small batch production is solved. , the problem of inefficiency improves production efficiency and filling consistency.
Patent Information
- Application Number
- CN202420237177.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-01-31
AI Technical Summary
The loading process of existing capsule filling equipment in small batch production is cumbersome, time-consuming and labor-intensive, inefficient, and it is difficult to ensure the consistency of filling amount of a single capsule.
A capsule filling device including a base, a storage tray, a feeding barrel, a feeding head, a lifting guide rail and a capsule clamping head are designed, and the automatic feeding of the capsule is realized through the first feeding mechanism and the second feeding mechanism. , and automatically control the capsule clamping and pressing process using a sensing module and a signal receiver.
It realizes automatic feeding of capsule filling, improves production efficiency, and ensures the consistency of capsule filling quantity, solving the problem of cumbersome and time-consuming and labor-intensive loading process of small filling equipment.
Smart Images
Figure CN222172671U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to pharmaceutical equipment, in particular to a capsule filling device. Background Art
[0002] Capsules are a common dosage form for medicines and health products. They have the advantages of small size and high portability, and are widely used in the production of capsules for packaging small doses of powdered medicines. Capsule production generally uses large-scale integrated filling equipment, which has the advantages of high production efficiency and stable quality, but also has the disadvantages of high cost, large size, and large floor space, and is only suitable for large-scale industrial production. Large-scale filling equipment is not suitable for small-batch production needs. At present, manual operation is often used for small-batch capsule filling, which is time-consuming and labor-intensive, and cannot effectively guarantee the consistency of the filling volume of a single capsule, and manual packaging operations are required after filling.
[0003] CN219983442U discloses a capsule filling device, which includes a base, a medicine powder storage tank and a rotating disk are installed on the upper end of the base, a plurality of limit grooves are provided on the upper end surface of the rotating disk, a filling mechanism is installed on the front end of the medicine powder storage tank, and a packaging mechanism is installed on the rear end of the medicine powder storage tank. However, this structure has the disadvantages of cumbersome loading process, time-consuming and labor-intensive, and low efficiency.
[0004] In order to solve the above-mentioned shortcomings of the prior art, a capsule filling device with a new structure has been developed. Utility Model Content
[0005] The utility model aims to provide a capsule filling device which solves the problem of automatic feeding.
[0006] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0007] A capsule filling device comprises a base, a loading plate is rotatably connected to the top of the base, a material barrel is fixedly connected to the top of the base, a feeding head and a lifting guide rail are fixedly installed on the side wall of the material barrel, and a capsule clamping head is slidably connected to the lifting guide rail. The device is characterized in that: the interior of the base is hollow, a first feeding mechanism and a second feeding mechanism are arranged inside the base, a plurality of annular evenly distributed placement holes are opened on the top of the loading plate, and the first feeding mechanism and the second feeding mechanism cross each other to transport capsules into the placement holes.
[0008] Furthermore, the first feeding mechanism includes a feeding barrel, a discharging trough is arranged in the feeding barrel, a feeding conduit is connected to the side wall of the feeding barrel, the feeding conduit passes through the side wall of the feeding barrel and is connected with the discharging trough, an electric cylinder is fixedly connected to the bottom of the feeding barrel, the telescopic end of the electric cylinder is inserted into the discharging trough and fixedly connected to a push rod, and the capsule is contained in the feeding conduit.
[0009] The first feeding mechanism and the second feeding mechanism have the same structure, and the capsules in the first feeding mechanism and the capsules in the second feeding mechanism are oriented in opposite directions.
[0010] The inner wall of the base is fixedly connected with a bracket, the top of the bracket is fixedly installed with a motor, the driving end of the motor is fixedly connected with a gear, and the gear and the transmission teeth arranged on the edge of the serving plate are meshed with each other.
[0011] A sensor module is fixedly installed on the top of the serving tray, a bracket 1 and a bracket 2 are fixedly connected to the side wall of the base, a signal receiver 1 is fixedly installed on the bracket 1, and a signal receiver 2 is fixedly installed on the bracket 2.
[0012] The sensor module comprises a mounting ring fixedly mounted on the top of the receiving plate. A signal generator 1 and a signal generator 2 are installed on the mounting ring at intervals, and the signal generator 1 and the signal generator 2 correspond to the placement holes one by one.
[0013] The utility model is provided with a first feeding mechanism and a second feeding mechanism. Forward capsules are conveyed by the first feeding mechanism, and reverse capsules are conveyed by the second feeding mechanism. The two capsules are pressed together by a capsule clamping head, thereby realizing automatic feeding and improving production efficiency. At the same time, a sensor module and a signal receiver are utilized to automatically carry out the capsule clamping process and the pressing process.
[0014] Compared with the prior art, the utility model solves the shortcomings of the small-scale filling process, such as complicated material loading process, time-consuming and labor-intensive process, and low efficiency, realizes automatic material loading, and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 2 It is a partial cross-sectional view of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the first feeding mechanism of the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the sensor module of the present utility model.
[0019] In the figure: 1. base; 2. loading tray; 3. material cylinder; 4. feeding head; 5. lifting guide rail; 6. capsule clamping head; 7. first feeding mechanism; 71. feeding cylinder; 72. discharging trough; 73. electric cylinder; 74. ejector rod; 75. feeding guide tube; 76. capsule; 8. second feeding mechanism; 9. bracket; 10. motor; 11. gear; 12. sensor module; 121. mounting ring; 122. signal generator 1; 123. signal generator 2; 13. placement hole; 14. bracket 1; 15. signal receiver 1; 16. bracket 2; 17. signal receiver 2. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] like Figure 1-4 The capsule filling device shown includes a base 1, a loading tray 2 is rotatably connected to the top of the base 1, a loading barrel 3 is fixedly connected to the top of the base 1, a feeding head 4 and a lifting guide rail 5 are fixedly installed on the side wall of the loading barrel 3, a capsule clamping head 6 is slidably connected to the lifting guide rail 5, the interior of the base 1 is hollow, a first feeding mechanism 7 and a second feeding mechanism 8 are arranged inside the base 1, a plurality of annular evenly distributed placement holes 13 are opened on the top of the loading tray 2, the first feeding mechanism 7 and the second feeding mechanism 8 cross each other to transport capsules 76 into the placement holes 13, and a clamping sleeve is arranged in the placement hole 13 to prevent the capsule 76 from falling therefrom.
[0022] Among them, the first feeding mechanism 7 includes a feeding barrel 71, a discharging groove 72 is arranged in the feeding barrel 71, a feeding conduit 75 is connected to the side wall of the feeding barrel 71, the feeding conduit 75 passes through the side wall of the feeding barrel 71 and is connected with the discharging groove 72, an electric cylinder 73 is fixedly connected to the bottom of the feeding barrel 71, the telescopic end of the electric cylinder 73 is inserted into the discharging groove 72 and is fixedly connected to the push rod 74, and the capsule 76 is contained in the feeding conduit 75. The first feeding mechanism 7 and the second feeding mechanism 8 have the same structure, and the capsules 76 in the first feeding mechanism 7 and the capsules 76 in the second feeding mechanism 8 are in opposite directions.
[0023] A bracket 9 is fixedly connected to the inner wall of the base 1, a motor 10 is fixedly installed on the top of the bracket 9, a gear 11 is fixedly connected to the driving end of the motor 10, the gear 11 and the transmission teeth arranged on the edge of the serving tray 2 are meshed with each other, and the serving tray 2 is driven to rotate by the motor 10, a sensor module 12 is fixedly installed on the top of the serving tray 2, a bracket 14 and a bracket 2 16 are fixedly connected to the side wall of the base 1, a signal receiver 15 is fixedly installed on the bracket 14, and a signal receiver 2 17 is fixedly installed on the bracket 2 16, the sensor module 12 includes a mounting ring 121 fixedly installed on the top of the serving tray 2, a signal generator 122 and a signal generator 2 123 are installed on the mounting ring 121 at intervals, and the signal generator 1 122 and the signal generator 2 123 correspond to the placement hole 13 one by one.
[0024] During operation, capsule 76 is fed from feeding conduit 75 into discharging trough 72, and then electric cylinder 73 drives push rod 74 to push capsule 76 into placement hole 13. Similarly, second feeding mechanism 8 also pushes capsule 76 into placement hole 13, but the two capsules face opposite directions. When loading tray 2 rotates to the point where signal generator 122 and signal receiver 15 cooperate, feeding head 4 adds powder particles into capsule 76 below. When loading tray 2 rotates to the point where signal generator 2 123 and signal receiver 2 17 cooperate, capsule clamping head 6 moves downward and clamps out reverse capsule 76. When signal generator 122 and signal receiver 2 17 cooperate, capsule clamping head 6 presses directional capsule 76 and forward capsule 76 together, and extracts pressed capsule 76 from placement hole 13 through external equipment.
[0025] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
Claims
1. A capsule filling device, comprising a base (1), a loading plate (2) being rotatably connected to the top of the base (1), a material barrel (3) being fixedly connected to the top of the base (1), a feeding head (4) and a lifting guide rail (5) being fixedly mounted on the side wall of the material barrel (3), a capsule gripping head (6) being slidably connected to the lifting guide rail (5), characterized in that: The interior of the base (1) is hollow, and a first feeding mechanism (7) and a second feeding mechanism (8) are arranged inside the base (1). A plurality of evenly distributed placement holes (13) are formed in an annular shape on the top of the loading plate (2). The first feeding mechanism (7) and the second feeding mechanism (8) cross each other to transport capsules (76) into the placement holes (13).
2. A capsule filling device according to claim 1, characterized in that: The first feeding mechanism (7) comprises a feeding barrel (71), a discharging trough (72) is arranged in the feeding barrel (71), a feeding conduit (75) is connected to the side wall of the feeding barrel (71), the feeding conduit (75) passes through the side wall of the feeding barrel (71) and is connected to the discharging trough (72), an electric cylinder (73) is fixedly connected to the bottom of the feeding barrel (71), a telescopic end of the electric cylinder (73) is inserted into the discharging trough (72) and is fixedly connected to a push rod (74), and the capsule (76) is contained in the feeding conduit (75).
3. A capsule filling device according to claim 1, characterized in that: The first feeding mechanism (7) and the second feeding mechanism (8) have the same structure, and the capsules (76) in the first feeding mechanism (7) and the capsules (76) in the second feeding mechanism (8) are oriented in opposite directions.
4. The capsule filling device according to claim 1, characterized in that: A bracket (9) is fixedly connected to the inner wall of the base (1), a motor (10) is fixedly mounted on the top of the bracket (9), a gear (11) is fixedly connected to the driving end of the motor (10), and the gear (11) and a transmission tooth arranged on the edge of the serving tray (2) are meshed with each other.
5. The capsule filling device according to claim 1, characterized in that: A sensor module (12) is fixedly mounted on the top of the serving tray (2); a bracket 1 (14) and a bracket 2 (16) are fixedly connected to the side wall of the base (1); a signal receiver 1 (15) is fixedly mounted on the bracket 1 (14); and a signal receiver 2 (17) is fixedly mounted on the bracket 2 (16).
6. A capsule filling device according to claim 5, characterized in that: The sensor module (12) comprises a mounting ring (121) fixedly mounted on the top of the receiving plate (2), and a signal generator 1 (122) and a signal generator 2 (123) are installed on the mounting ring (121) at intervals, and the signal generator 1 (122) and the signal generator 2 (123) are in one-to-one correspondence with the placement holes (13).