Built-in scraper evaporator
By introducing scraper and stirring components into the built-in evaporator, the existing evaporator's low heating efficiency and blockage problems are solved, and more efficient material heating and cleaning operations are achieved, improving the practicality of the equipment.
Patent Information
- Application Number
- CN202420715115.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-09
AI Technical Summary
The existing built-in evaporator has low heating efficiency during heating operation, and the materials are prone to blockage, difficult to clean and inconvenient to use.
A built-in scraper evaporator is designed, including a transmission assembly and agitating assembly. The rotating gears and scrapers are driven by the motor to achieve full stirring and heating of materials, and the heating rod is used to accelerate evaporation, and the adhesion material is removed through the scraper. The solenoid valve is used to remove the adhesive material. Control the discharge port seal.
It improves heating efficiency, reduces clogging risks, simplifies the cleaning process, and enhances the practicality and convenience of use of the device.
Smart Images

Figure CN222173103U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material evaporation, in particular to a built-in scraper evaporator. Background Art
[0002] In the chemical industry, evaporators are very commonly used heat exchange equipment, mainly used for heating or cooling liquid materials.
[0003] At present, most of the commonly used evaporators are external and tube-in-tube type. The material to be heated is placed in the heating tube, and the tube is heated by steam. The thermal efficiency is low, the heat loss is large, the energy consumption is high, and it is not easy to clean. In particular, when heating some liquid materials with high viscosity and easy to scale and clog, such as magnesium fluorosilicate and zinc fluorosilicate, it is very easy to cause clogging, inconvenient to use, and short life. For this reason, we provide a built-in evaporator (specifically refer to patent number: 201320658504.3), including a tank body, the top of the tank body is provided with a feed inlet and an exhaust port, the bottom of the tank body is provided with a discharge port, and a heat exchanger is provided in the tank body. The heating tubes between the upper and lower baffles of the heat exchanger are arranged in a spiral S shape, and the steam inlet pipe and the condensed water outlet pipe are respectively connected to the heat exchanger. The utility model has the advantages of high thermal efficiency, low heat loss, not easy to clog, easy to clean, corrosion resistance, high temperature resistance, long service life, etc., and is particularly suitable for heating materials with high viscosity and easy to scale and clog such as magnesium fluorosilicate and zinc fluorosilicate.
[0004] However, some existing built-in evaporators can only perform a single heating operation on the material when in use, resulting in low heating efficiency, inability to quickly heat the boring material, and poor practicality. At the same time, during the heating operation, some materials will agglomerate and adsorb, causing clogging of the device, making it inconvenient to use and troublesome to clean. Utility Model Content
[0005] The purpose of the utility model is to provide a built-in scraper evaporator to solve the problem that some existing built-in evaporators can only perform a single heating operation on materials when in use, resulting in low heating efficiency, inability to quickly heat the boring materials, poor practicality, and at the same time, some materials will agglomerate and adsorb during the heating operation, resulting in clogging of the device, making it inconvenient to use and troublesome to clean.
[0006] To achieve the above purpose, the utility model provides the following technical solution: a built-in scraper evaporator, comprising:
[0007] The device body is used to support and protect the parts required for the built-in scraper evaporation;
[0008] A transmission assembly, located at the top of the device body;
[0009] A stirring assembly is located at the bottom of the transmission assembly and inside the device body;
[0010] The transmission assembly includes a fixed frame, a rotating disk is provided at the bottom end of the fixed frame, a fixed gear is provided at the middle position of the top of the rotating disk, a rotating gear is provided on one side of the fixed gear, a motor is provided on the top of the rotating gear, a fixed rod is provided at the middle position of the fixed frame, a driving gear is provided at the bottom of the fixed rod, and transmission gears are provided on both sides of the driving gear. The stirring assembly includes rotating rods, and the number of the rotating rods is two groups. Multiple groups of fixed blocks are provided on the outer sides of the two groups of rotating rods, and heating rods are provided on one side of the multiple groups of fixed blocks. Scrapers are provided on one side of the outer sides of the two groups of rotating rods, and limiting rotating columns are provided at the middle position of the bottom of the two groups of scrapers. Connecting frames are provided on the tops of the two groups of scrapers, and circulating pipes are provided on the tops of the two groups of connecting frames.
[0011] As a further solution of the utility model: the device body includes an outer shell, a stirring chamber is provided inside the outer shell, a feed port is provided on one side of the top of the stirring chamber, discharge ports are provided on both sides of the bottom of the stirring chamber, support frames are provided at the four corners of the bottom of the outer shell, and an exhaust port is provided at the top of one side of the outer shell.
[0012] As a further solution of the utility model: solenoid valves are provided inside the two groups of discharge ports, and the stirring chamber can be opened and closed and sealedly connected with the discharge port through the solenoid valve.
[0013] As a further solution of the utility model: the rotating gear, the fixed gear, the driving gear and the transmission gear are connected by meshing with latching teeth.
[0014] As a further solution of the utility model: a plurality of groups of limiting rollers are arranged on the outer side of the rotating disk, and slide grooves are arranged on the outer sides of the plurality of groups of limiting rollers. The rotating disk is rotatably connected to the outer shell through the limiting rollers and the slide grooves.
[0015] As a further solution of the utility model: the two groups of scrapers are both rotatably connected to the rotating disk through a connecting frame and a limiting rotating column.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. Through the transmission assembly, the motor is powered on and rotated, and the output end of the motor drives the rotating gear to rotate, drives the fixed gear to rotate, and drives the rotating disk to rotate. At the same time, multiple groups of limit rollers on the outside of the rotating disk rotate within the chute. At the same time, the driving gear is fixed by the fixed rod. As the rotating disk rotates, the two groups of rotating rods rotate, and the rotating rods rotate through the transmission gear on the top of the rotating rod. This device can realize the transmission operation of the heating rod and limit the rotation of the rotating disk to make the material more fully stirred;
[0018] 2. Through the provided stirring assembly, the rotating disk rotates, driving the connecting frames on both sides of the bottom of the rotating disk to rotate, so that the scraper rotating with the connecting frames rotates, and at the same time, the two sets of rotating rods rotate, and the rotating rods rotate through the transmission gears on the top of the rotating rods, and the multiple sets of heating rods outside the two sets of rotating rods also rotate, and at the same time, the heated water flows into the heating rods through the circulation pipes, and heats and stirs the materials through the heating rods to accelerate the evaporation rate, and the steam generated at the same time is exhausted through the exhaust port on one side of the top of the stirring chamber, and finally the solenoid valve is opened to let the heated and evaporated materials flow out of the stirring chamber through the discharge port. This device can realize the stirring operation of the materials and scrape off the sticking materials at the same time, saving the tedious manual cleaning work and having strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 It is a partial three-dimensional schematic diagram of the utility model;
[0021] Figure 3 For this utility model Figure 1 A is an enlarged schematic diagram.
[0022] In the figure: 1. device body; 101. shell; 102. stirring chamber; 103. feed port; 104. discharge port; 105. solenoid valve; 106. support frame; 107. exhaust port; 2. transmission assembly; 201. fixed rod; 202. motor; 203. rotating gear; 204. fixed gear; 205. rotating disk; 206. limiting roller; 207. driving gear; 208. transmission gear; 209. slide; 2010. fixed frame; 3. stirring assembly; 301. rotating rod; 302. fixed block; 303. heating rod; 304. scraper; 305. connecting frame; 306. limiting rotating column; 307. circulation pipe. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. The following is an explanation of the embodiments of the present utility model based on the overall structure of the present utility model.
[0025] See also Figures 1 to 3 In the embodiment of the utility model, the built-in scraper evaporator comprises:
[0026] The device body 1 is used to support and protect the parts required for the built-in scraper evaporation;
[0027] The transmission assembly 2 is located at the top of the device body 1;
[0028] The stirring assembly 3 is located at the bottom of the transmission assembly 2 and inside the device body 1;
[0029] The transmission assembly 2 includes a fixed frame 2010, a rotating disk 205 is provided at the bottom end of the fixed frame 2010, a fixed gear 204 is provided at the middle position of the top of the rotating disk 205, a rotating gear 203 is provided on one side of the fixed gear 204, a motor 202 is provided on the top of the rotating gear 203, a fixed rod 201 is provided at the middle position of the fixed frame 2010, a driving gear 207 is provided at the bottom of the fixed rod 201, and transmission gears 208 are provided on both sides of the driving gear 207. The stirring assembly 3 includes rotating rods 301, and the number of rotating rods 301 is two groups. The outer sides of the two groups of rotating rods 301 are provided with multiple groups of fixed blocks 302, and one side of the multiple groups of fixed blocks 302 is provided with a heating rod 303. One side of the outer side of the two groups of rotating rods 301 is provided with a scraper 304, and a limiting rotating column 306 is provided at the middle position of the bottom of the two groups of scrapers 304. The tops of the two groups of scrapers 304 are provided with connecting frames 305, and the tops of the two groups of connecting frames 305 are provided with circulation pipes 307.
[0030] Please refer to Figure 1 The device body 1 includes a shell 101, a stirring chamber 102 is provided inside the shell 101, a feeding port 103 is provided on one side of the top of the stirring chamber 102, discharge ports 104 are provided on both sides of the bottom of the stirring chamber 102, support frames 106 are provided at the four corners of the bottom of the shell 101, and an exhaust port 107 is provided at the top of one side of the outer shell 101, which is used to support and protect the components required for the built-in scraper evaporation to increase the service life of the device.
[0031] Please refer to Figure 1 The two sets of discharge ports 104 are both provided with electromagnetic valves 105. The stirring chamber 102 can be opened and closed and sealed through the electromagnetic valve 105 and the discharge port 104, so as to quickly perform the opening and closing sealing operation of the reaction chamber 102, and the sealing effect is good.
[0032] Please refer to Figure 1 and 2 The rotating gear 203, the fixed gear 204, the driving gear 207 and the transmission gear 208 are connected by a tooth meshing connection for linkage, so that the rotating disk 205 rotates, and through the driving gear 207, the stirring rod 303 at the bottom of the rotating rotating disk 205 stirs the material, thereby improving the stirring work efficiency.
[0033] Please refer to Figure 1 and 3 A plurality of groups of limiting rollers 206 are provided on the outer side of the rotating disk 205, and a slide groove 209 is provided on the outer side of each of the plurality of limiting rollers 206. The rotating disk 205 is rotatably connected to the outer shell 101 through the limiting rollers 206 and the slide grooves 209. The rotating disk 205 is limited by the limiting rollers 206 and the slide grooves 209, and at the same time, the friction generated by the rotation of the rotating disk 205 and the outer shell 101 is reduced, and the practicality is strong.
[0034] Please refer to Figure 1 and 2 The two sets of scrapers 304 are rotatably connected to the rotating disk 205 through the connecting frame 305 and the limiting rotating column 306, so that the scrapers 304 rotate to scrape off the materials adhering to the inner wall. At the same time, the limiting rotating column 306 limits the rotation of the two sets of scrapers 304, thereby increasing the rotation firmness.
[0035] The working principle of the utility model is as follows: the material enters the stirring chamber 102 through the feed port 103, the device is started, the motor 202 is powered on and rotated, the output end of the motor 202 drives the rotating gear 203 to rotate, drives the fixed gear 204 to rotate, and drives the rotating disk 205 to rotate, drives the connecting frames 305 on both sides of the bottom of the rotating disk 205 to rotate, and makes the scraper 304 rotating with the connecting frame 305 rotate, and at the same time, the multiple groups of limiting rollers 206 on the outer side of the rotating disk 205 are limited and rotated in the slide groove 209, and at the same time, due to the fixed rod 201, the driving gear 207 is fixed, and due to the rotation of the rotating disk 205, the two groups of rotating rods 301 are rotated, and the transmission gear 208 on the top of the rotating rod 301 is used to make the rotating rod 301 rotate, and the multiple groups of limiting rollers 206 on the outer side of the two groups of rotating rods 301 are fixed in the slide groove 209, and the driving gear 207 is fixed because of the fixed rod 201, and the rotating disk 205 rotates, and the rotating rod 301 is rotated. The group of heating rods 303 also rotates, and at the same time, the heated water flows into the interior of the heating rods 303 through the circulation pipe 307, and heats and stirs the materials through the heating rods 303 to accelerate the evaporation rate. At the same time, the steam generated is exhausted through the exhaust port 107 on the top side of the stirring chamber 102, and finally the solenoid valve 105 is opened to allow the heated and evaporated materials to flow out of the stirring chamber 102 through the discharge port 104. This device is easy to use, and the transmission operation of the heating rods 303 can be realized through the set transmission component 2, and the rotating disk 205 can be limited to rotate to make the materials more fully stirred. The stirring operation of the materials can be realized through the set stirring component 3, and the sticking materials can be scraped off at the same time, saving the tedious manual cleaning work and having strong practicality.
[0036] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. Built-in scraper evaporator, characterized in that: include: The device body (1) is used to support and protect the parts required for the built-in scraper evaporation; A transmission assembly (2) is located at the top of the device body (1); A stirring assembly (3) is located at the bottom of the transmission assembly (2) and inside the device body (1); The transmission assembly (2) comprises a fixed frame (2010), a rotating disk (205) is provided at the bottom end of the fixed frame (2010), a fixed gear (204) is provided at the middle position of the top of the rotating disk (205), a rotating gear (203) is provided on one side of the fixed gear (204), a motor (202) is provided on the top of the rotating gear (203), a fixed rod (201) is provided at the middle position of the fixed frame (2010), a driving gear (207) is provided at the bottom of the fixed rod (201), and transmission gears (208) are provided on both sides of the driving gear (207). The stirring assembly (3) comprises rotating rods (301), the rotating rods (301) are in two groups, the outer sides of the two groups of rotating rods (301) are provided with multiple groups of fixing blocks (302), one side of the multiple groups of fixing blocks (302) are provided with heating rods (303), one side of the outer sides of the two groups of rotating rods (301) are provided with scrapers (304), the middle position of the bottom of the two groups of scrapers (304) is provided with a limiting rotating column (306), the top of the two groups of scrapers (304) is provided with a connecting frame (305), and the top of the two groups of connecting frames (305) is provided with a circulation pipe (307).
2. The built-in scraper evaporator according to claim 1, characterized in that: The device body (1) comprises a shell (101), a stirring chamber (102) is provided inside the shell (101), a feeding port (103) is provided on one side of the top of the stirring chamber (102), discharge ports (104) are provided on both sides of the bottom of the stirring chamber (102), support frames (106) are provided at the four corners of the bottom of the shell (101), and an exhaust port (107) is provided at the top of one side of the outside of the shell (101).
3. The built-in scraper evaporator according to claim 2, characterized in that: The two groups of discharge ports (104) are both provided with electromagnetic valves (105) inside, and the stirring chamber (102) can be opened and closed and sealedly connected with the discharge ports (104) through the electromagnetic valves (105).
4. The built-in scraper evaporator according to claim 1, characterized in that: The rotating gear (203), the fixed gear (204), the driving gear (207) and the transmission gear (208) are connected by means of tooth meshing.
5. The built-in scraper evaporator according to claim 1, characterized in that: The outer side of the rotating disk (205) is provided with a plurality of groups of limiting rollers (206), and the outer sides of the plurality of groups of limiting rollers (206) are all provided with sliding grooves (209). The rotating disk (205) is rotatably connected to the housing (101) via the limiting rollers (206) and the sliding grooves (209).
6. The built-in scraper evaporator according to claim 1, characterized in that: The two groups of scrapers (304) are both rotatably connected to the rotating disk (205) via a connecting frame (305) and a position-limiting rotating column (306).
