Spiral residue filter
The spiral filter uses gravity to separate solids and liquids without an auger shaft or motor, addressing the cost and energy inefficiencies of conventional equipment, offering a low-cost, lightweight, and easy-to-maintain solution for solid-liquid separation.
Patent Information
- Application Number
- CN202420904322.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-28
AI Technical Summary
Conventional spiral solid-liquid separation equipment requires an auger shaft and motor, increasing cost, weight, and energy consumption, which is not conducive to energy saving and environmental protection.
A spiral filter design with a tank body divided into water and slag storage cavities by a partition, using gravity to separate solids and liquids through spiral channels formed by a filter plate, upper, and lower shells, without the need for an auger shaft or motor, allowing for easy maintenance by detachable shells.
The filter achieves efficient solid-liquid separation using gravity, reducing costs, weight, and energy consumption, with a simple and compact structure that is easy to maintain by removing upper or lower shells for cleaning.
Smart Images

Figure CN222173270U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of slag-liquid separation, and particularly relates to a spiral slag filter. Background Art
[0002] At present, slag-liquid separators (equivalent to solid-liquid separators) are used in many fields to separate solids from liquids, such as sewage treatment, food processing, etc. Screening with a mesh is one of the most common technologies for slag-liquid separation, which has the advantages of high efficiency and good slag storage effect. There are many different models and styles of slag-liquid separators in the existing technology.
[0003] Conventional spiral solid-liquid separation equipment includes a cylinder with a plurality of water leakage holes on the cylinder wall and an auger shaft rotatably installed in the cylinder. One end of the cylinder is connected to a feed hopper, and the slag liquid is introduced into the cylinder by means of the feed hopper. The auger shaft is driven to rotate by an electric motor, and the slag liquid moves in the cylinder. The liquid flows away from the water leakage holes on the cylinder, while the solid matter remains in the cylinder. The rotating auger shaft can drive the solid matter in the cylinder to move toward the outlet of the cylinder and finally be discharged from the outlet of the cylinder.
[0004] The cylinder in this type of equipment is equivalent to a screen, and the auger shaft provides power to the solids, so that the solids move forward in the cylinder. If the auger shaft is not set in the cylinder, the solids will accumulate in the cylinder and block the cylinder. Therefore, the spiral solid-liquid separation equipment in the prior art must be equipped with an auger shaft and a motor to drive the auger shaft to rotate, which increases the cost of the entire equipment, and the weight is large. It also consumes electricity during operation, which is not conducive to energy saving and environmental protection. Utility Model Content
[0005] The utility model provides a spiral residue filter, which is used to solve the technical problem that the spiral solid-liquid separation equipment in the prior art needs to be equipped with an auger shaft and a motor in order to operate normally.
[0006] The utility model is realized by the following technical scheme: a spiral filter, comprising:
[0007] A tank body is provided with a partition plate, and the inner cavity of the tank body is divided into a water storage cavity and a slag storage cavity by the partition plate;
[0008] A spiral filter plate, wherein a connecting plate is provided at the bottom end of the filter plate, wherein the connecting plate is detachably fixedly connected to the partition plate, and the filter plate is located above the tank body;
[0009] An upper shell and a lower shell that are spirally shaped and adapted to the filter plate, the upper shell and the lower shell are both connected to the filter plate, and the upper shell and the lower shell are respectively located on the upper and lower sides of the filter plate, a slag passage is formed between the upper shell and the filter plate, and a water passage is formed between the lower shell and the filter plate, the bottom end of the slag passage is connected to the slag storage chamber, and the bottom end of the water passage is connected to the water storage chamber;
[0010] A feed hopper is connected to the top of the slag channel, and the feed hopper is used to introduce slag liquid into the slag channel.
[0011] Furthermore, in order to better implement the utility model, a boss is provided on the bottom wall of the lower shell, a plug post is provided on the bottom surface of the boss, and a water hole is provided in the plug post, which passes through the boss and is connected to the water channel;
[0012] A platform is provided on one side wall of the partition close to the water storage chamber, the platform is provided with a water flow hole, and a circle surrounding the water flow hole is provided on the top surface of the platform;
[0013] It also includes a hard pipe, the plug column is inserted at the top end of the hard pipe, and the bottom end of the hard pipe is inserted in the enclosure, so that the water hole and the water flow hole are connected by the hard pipe, and the hard pipe is supported between the platform and the boss.
[0014] Furthermore, in order to better implement the present invention, it also includes:
[0015] A cloth bag is detachably mounted on the partition, the cloth bag is located in the water storage cavity and is suspended in the air, and the bottom end of the water channel and the water flow holes on the platform are both placed directly above the mouth of the cloth bag.
[0016] Furthermore, in order to better realize the utility model, a steel ring for support is provided at the mouth of the cloth bag, and the steel ring is connected to a stud, and the stud is located outside the cloth bag. A through hole is opened on the partition, and the stud passes through the through hole and is screwed with a first nut to detachably mount the cloth bag on the partition.
[0017] Furthermore, in order to better implement the utility model, a screw is provided on one side of the connecting plate close to the lower shell, a through hole is opened on the partition, and the screw passes through the through hole and is threadedly connected to the second nut to detachably and fixedly connect the connecting plate to the partition.
[0018] Furthermore, in order to better realize the utility model, a material guide ramp is installed in the slag storage chamber, the bottom end of the slag removal channel is placed directly above the top of the material guide ramp, and the bottom of the material guide ramp overlaps the bottom of the trough body.
[0019] Further, in order to better realize the utility model, a rotating shaft is provided at both ends of the material guide ramp plate, a circular hole is provided on the two opposite side walls of the slag storage chamber, and the two rotating shafts are rotatably inserted in the two circular holes respectively, and the two rotating shafts are coaxially arranged;
[0020] A rotary drive member is also installed on the outer side wall of the trough body. The rotary drive member is connected to one of the rotating shafts, and the rotary drive member is used to drive the material guide ramp plate to rotate in the slag storage chamber.
[0021] Furthermore, in order to better realize the utility model, the rotary drive member includes a crank, one end of which is sleeved on the rotating shaft and linked with the rotating shaft.
[0022] Compared with the prior art, the utility model has the following beneficial effects:
[0023] The spiral filter comprises a trough body, a filter plate, an upper shell, a lower shell and a feed hopper, the interior of the trough body is provided with a partition, the inner cavity of the trough body is divided into a water storage chamber and a slag storage chamber by the partition, the filter plate, the upper shell and the lower shell are all spirally shaped, and the upper shell and the lower shell are adapted to the filter plate, a connecting plate is provided at the bottom end of the filter plate, the connecting plate is detachably fixedly connected to the partition, so that the filter plate is installed on the partition, and the filter plate is located above the trough body, the upper shell and the lower shell are both connected to the filter plate, the upper shell and the lower shell are respectively located on the upper and lower sides of the filter plate, a slag channel is formed between the upper shell and the filter plate, and a water channel is formed between the lower shell and the filter plate, like this, the slag channel is actually located above the water channel, the bottom end of the slag channel is connected with the slag storage chamber, the bottom end of the water channel is connected with the water storage chamber, and the feed hopper is connected to the top of the slag channel, so as to facilitate the introduction of slag liquid into the slag channel.
[0024] When in use, the slag liquid is introduced from the above-mentioned feed hopper into the above-mentioned slag channel, and the slag liquid at this time falls on the above-mentioned filter plate, the liquid passes through the filter plate and enters the water channel, while the solid matter stays on the filter plate and is located in the slag channel. Since the filter plate, the upper shell and the lower shell are all spiral structures, the above-mentioned water channel and the slag channel are both spiral flow channels. The solid matter in the slag channel will slide along the slag channel under the action of its own gravity, and finally enter the slag storage cavity of the tank body from the opening at the bottom of the slag channel. The liquid in the water channel will slide along the water channel under the action of its own gravity, and finally enter the water storage cavity of the tank body from the opening at the bottom of the water channel, thereby separating the solid matter and the liquid.
[0025] Through the above structure, the spiral residue filter provided by the utility model cleverly uses gravity to make the residue and liquid fall automatically, and completes the separation of residue and liquid in the process of falling, and does not need to set a auger shaft and a motor, has low cost, light weight, is simple and convenient to use, and the overall structure is simple and compact. When the residue passage or the water passage is blocked, it is only necessary to remove the upper shell or the lower shell from the casing for convenient cleaning. Therefore, the spiral residue filter also has the advantage of easy maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0027] Figure 1 It is a structural schematic diagram of the spiral residue filter provided by an embodiment of the utility model;
[0028] Figure 2 yes Figure 1 Another perspective view of the spiral filter shown;
[0029] Figure 3 It is a schematic diagram of the installation structure of the net bag and the material guide ramp plate in the tank body in the embodiment of the utility model;
[0030] Figure 4 yes Figure 3 An exploded view of the structure shown;
[0031] Figure 5 yes Figure 4 A local enlarged view of area A;
[0032] Figure 6 It is a schematic structural diagram of a spiral pipeline composed of an upper shell, a filter plate and a lower shell in an embodiment of the utility model;
[0033] Figure 7 It is a schematic diagram of the structure of the filter screen in the embodiment of the utility model (the filter holes are not shown);
[0034] Figure 8 It is a structural schematic diagram of the upper housing in the embodiment of the utility model;
[0035] Fig. 9 It is a structural schematic diagram of the lower shell in the embodiment of the utility model.
[0036] In the figure: 1-tank body, 11-partition, 12-water storage chamber, 13-slag storage chamber, 14-platform, 15-circle, 16-convex pipe, 2-filter plate, 21-connecting plate, 22-screw, 23-second nut, 3-upper shell, 31-slag channel, 4-lower shell, 41-water channel, 42-convex platform, 43-insertion column, 5-feed hopper, 6-hard pipe, 7-cloth bag, 71-steel ring, 72-stud, 73-first nut, 8-material guide ramp, 81-rotating shaft, 9-rotating drive member, 91-telescopic rod. DETAILED DESCRIPTION
[0037] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.
[0038] Embodiment 1:
[0039] like Figures 1 to 9 As shown, the spiral filter provided in this embodiment includes a tank body 1, a filter plate 2, an upper shell 3, a lower shell 4 and a feed hopper 5, wherein:
[0040] The trough body 1 is a container with an opening at the top, and a vertical partition 11 is arranged inside the trough body 1. The inner cavity of the trough body 1 is divided into a disconnected water storage chamber 12 and a slag storage chamber 13 by the partition 11. The water storage chamber 12 is located to store the liquid separated from the slag liquid, and the slag storage chamber 13 is used to store the solid matter separated from the slag liquid. It should be noted that the solid matter is a granular solid, not a long strip solid.
[0041] The filter plate 2, the upper shell 3 and the lower shell 4 are all spiral-shaped, and the upper shell 3 and the lower shell 4 are adapted to the filter plate 2. The bottom end of the filter plate 2 is integrally formed or welded with a connecting plate 21, and the connecting plate 21 is detachably fixedly connected to the partition 11, so that the filter plate 2 is installed on the partition 11, and the filter plate 2 is located above the tank body 1. The upper shell 3 and the lower shell 4 are both connected to the filter plate 2. The upper shell 3 is located above the filter plate 2, and the lower shell 4 is located below the filter plate 2. The upper shell 3, the filter plate 2 and the lower shell 4 in this embodiment form a spiral pipeline.
[0042] Specifically, the upper shell 3 and / or the lower shell 4 are connected to the filter plate 2 by bolting, or by tying with a band. Of course, a buckle can be provided at the edge of the filter plate 2, and a slot can be provided at the upper shell 3 and the lower shell 4. The upper shell 3 and the lower shell 4 can be installed on the filter plate 2 by the snap-fitting of the buckle and the slot. In addition, a sealing gasket is provided at the position where the upper shell 3 contacts the filter plate 2 and the position where the lower shell 4 contacts the filter plate 2, so as to avoid water leakage at the contact position. The above-mentioned installation method is a detachable installation. Of course, the upper shell 3 and the lower shell 4 can also be fixedly installed on the filter plate 2 by welding.
[0043] A slag channel 31 is formed between the upper shell 3 and the filter plate 2, and a water channel 41 is formed between the lower shell 4 and the filter plate 2. In this way, the slag channel 31 is actually located above the water channel 41, and the bottom end of the slag channel 31 is connected to the slag storage chamber 13, and the bottom end of the water channel 41 is connected to the water storage chamber 12. The feed hopper 5 is connected to the top of the slag channel 31, so as to facilitate the introduction of slag liquid into the slag channel 31.
[0044] When in use, the slag liquid is introduced from the above-mentioned feed hopper 5 into the above-mentioned slag channel 31, and the slag liquid at this time falls on the above-mentioned filter plate 2, and the liquid passes through the filter plate 2 into the water channel 41, while the solid matter stays on the filter plate 2 and is located in the slag channel 31. Since the filter plate 2, the upper shell 3 and the lower shell 4 are all spiral structures, the above-mentioned water channel 41 and the slag channel 31 are both spiral flow channels. The solid matter in the slag channel 31 will slide along the slag channel 31 under the action of its own gravity, and finally enter the slag storage cavity 13 of the tank body 1 from the opening at the bottom end of the slag channel 31, and the liquid in the water channel 41 will slide along the water channel 41 under the action of its own gravity, and finally enter the water storage cavity 12 of the tank body 1 from the opening at the bottom end of the water channel 41, thereby separating the solid matter and the liquid.
[0045] Through the above structure, the spiral filter provided by this embodiment cleverly uses gravity to make the slag liquid automatically fall in the spiral channel, and completes the separation of slag and liquid during the falling process, and does not need to set a auger shaft and a motor, which is low in cost, light in weight, simple and convenient to use, and the overall structure is simple and compact. When the upper shell 3 and the lower shell 4 are both detachably mounted on the filter plate 2, if the slag channel 31 or the water channel 41 is blocked, it is only necessary to remove the upper shell 3 or the lower shell 4 from the casing for convenient cleaning. Therefore, the spiral filter also has the advantage of being easy to maintain.
[0046] More preferably, the bottom wall of the lower shell 4 in this embodiment is provided with a boss 42 located outside the water channel 41, a plug 43 is provided on the boss 42, a water hole penetrating the boss 42 and connected to the water channel 41 is provided in the plug 43, a platform 14 is provided on one side wall of the partition 11 close to the water storage chamber 12, a water hole is provided on the platform 14, and a ring 15 surrounding the water hole is provided on the top surface of the platform 14, a hard pipe 6 is provided between the platform 14 and the boss 42, the plug 43 is inserted at the top end of the hard pipe 6, and the bottom end of the hard pipe 6 is inserted in the ring 15. In this way, the hard pipe 6 not only connects the water hole and the water hole, but also supports the entire spiral pipeline (that is, the pipeline composed of the upper shell 3, the lower shell 4 and the filter plate 2). It should be noted that the number of the above-mentioned hard tubes 6 is one or more. In this embodiment, the number of the hard tube 6 is one for illustration. When the number of the hard tubes 6 is more than one, the multiple hard tubes 6 are sequentially arranged along the direction of the spiral pipeline, so that the multiple hard tubes 6 are sequentially connected to the path of the water channel 41. The lower ends of the hard tubes 6 and the water channel 41 can guide the liquid in the water channel 41 into the water storage chamber 12 at different positions. In this way, it can be avoided that the liquid in the water channel 41 is too much, resulting in untimely water discharge and the liquid in the pipeline immersing the solids in the slag channel 31.
[0047] Preferably, a cloth bag 7 can be detachably mounted on the partition 11, and the cloth bag 7 is located in the water storage chamber 12 and is suspended in the air. The bottom end of the water channel 41 and the water flow hole on the platform 14 are both located directly above the mouth of the cloth bag 7, so that the liquid coming out of the bottom end of the water channel 41 and the liquid left by the water flow hole will fall directly into the cloth bag 7, so that the cloth bag 7 is used to filter the liquid entering the water storage chamber 12 again to filter out fine particles in the liquid. When there are a lot of filtered materials in the cloth bag 7, the cloth bag 7 can be removed from the partition 11 for replacement and cleaning.
[0048] Optionally, a steel ring 71 for support is provided at the mouth of the cloth bag 7, that is, the steel ring 71 opens the mouth of the cloth bag 7, and the steel ring 71 is connected with a stud 72, which is located outside the cloth bag 7. A through hole is provided on the partition 11, and the stud 72 passes through the through hole and is screwed with a first nut 73, so that the cloth bag 7 can be detachably mounted on the partition 11. A screw 22 is provided on one side of the connecting plate 21 close to the lower shell 4, and a through hole is provided on the partition 11. The screw 22 passes through the through hole and is screwed with a second nut 23, so that the connecting plate 21 can be detachably fixedly connected to the partition 11.
[0049] An optional implementation of this embodiment is as follows: a guide ramp plate 8 is installed in the above-mentioned slag storage chamber 13, and the bottom end of the slag channel 31 is placed directly above the top of the guide ramp plate 8, so that the solids falling from the bottom end of the slag channel 31 will fall on the top of the guide ramp plate 8, and the bottom of the guide ramp plate 8 overlaps the bottom of the tank body 1, and then flows down along the guide ramp plate 8 to the slag storage chamber 13 in the tank body 1. The setting of the guide ramp plate 8 can effectively prevent the solids flowing out of the slag channel 31 from accumulating somewhere in the slag storage chamber 13.
[0050] Optionally, a rotating shaft 81 is provided at both ends of the material guide ramp plate 8, the two rotating shafts 81 are coaxially arranged, a circular hole is provided at the two opposite side walls of the slag storage chamber 13, and the two rotating shafts 81 are respectively rotatably inserted in the two circular holes, so that the material guide ramp plate 8 can rotate in the slag storage chamber 13. A rotating driving member 9 is also installed on the outer side wall of the tank body 1, and the rotating driving member 9 is connected to one of the rotating shafts 81, and the rotating driving member 9 is used to drive the material guide ramp plate 8 to rotate in the slag storage chamber 13. With the help of the rotating drive member 9, the user can drive the above-mentioned material guide ramp 8 to swing around the rotating shaft 81 in the slag storage chamber 13, so as to facilitate shaking off the solid matter on the guide ramp. Of course, during specific use, workers are also required to regularly scrape the solid matter accumulated in the slag storage chamber 13 and distribute it in the slag storage chamber 13, and when a lot of solid matter accumulates in the slag storage chamber 13, the guide ramp can be turned vertically to free up space in the slag storage chamber 13 for storing more solid matter.
[0051] Specifically, the above-mentioned rotary drive member 9 includes a crank, one end of which is sleeved on the above-mentioned rotating shaft 81 and linked with the rotating shaft 81. The user only needs to crank the crank to drive the guide ramp to rotate. A convex tube 16 is provided on the outer wall of the tank body 1, and the crank is provided with a telescopic rod 91. When the guide ramp 8 is turned vertically, the telescopic rod 91 is inserted into the convex tube 16 to lock it. Of course, the above-mentioned rotary drive member 9 can also be an electric motor.
[0052] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope recorded in the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A spiral filter, characterized in that: include: A tank body is provided with a partition plate, and the inner cavity of the tank body is divided into a water storage cavity and a slag storage cavity by the partition plate; A spiral filter plate, wherein a connecting plate is provided at the bottom end of the filter plate, wherein the connecting plate is detachably fixedly connected to the partition plate, and the filter plate is located above the tank body; An upper shell and a lower shell that are spirally shaped and adapted to the filter plate, the upper shell and the lower shell are both connected to the filter plate, and the upper shell and the lower shell are respectively located on the upper and lower sides of the filter plate, a slag passage is formed between the upper shell and the filter plate, and a water passage is formed between the lower shell and the filter plate, the bottom end of the slag passage is connected to the slag storage chamber, and the bottom end of the water passage is connected to the water storage chamber; A feed hopper is connected to the top of the slag channel, and the feed hopper is used to introduce slag liquid into the slag channel.
2. The spiral filter according to claim 1, characterized in that: A boss is provided on the bottom wall of the lower shell, a plug post is provided on the bottom surface of the boss, and a water hole is provided in the plug post, which passes through the boss and is connected to the water channel; A platform is provided on one side wall of the partition close to the water storage chamber, the platform is provided with a water flow hole, and a circle surrounding the water flow hole is provided on the top surface of the platform; It also includes a hard pipe, the plug column is inserted at the top end of the hard pipe, and the bottom end of the hard pipe is inserted in the enclosure, so that the water hole and the water flow hole are connected by the hard pipe, and the hard pipe is supported between the platform and the boss.
3. The spiral filter according to claim 2, characterized in that: Also includes: A cloth bag is detachably mounted on the partition, the cloth bag is located in the water storage cavity and is suspended in the air, and the bottom end of the water channel and the water flow holes on the platform are both placed directly above the mouth of the cloth bag.
4. The spiral filter according to claim 3, characterized in that: A steel ring for support is provided at the mouth of the cloth bag, and the steel ring is connected with a stud. The stud is located outside the cloth bag, and a through hole is opened on the partition. The stud passes through the through hole and is screwed with a first nut to detachably mount the cloth bag on the partition.
5. The spiral filter according to any one of claims 1 to 4, characterized in that: A screw is arranged on one side of the connecting plate close to the lower shell, and a through hole is provided on the partition. The screw passes through the through hole and is screwed with a second nut to detachably and fixedly connect the connecting plate to the partition.
6. The spiral filter according to any one of claims 1 to 4, characterized in that: A material guide slope plate is installed in the slag storage chamber, the bottom end of the slag removal channel is placed directly above the top of the slope of the material guide slope plate, and the bottom of the slope of the material guide slope plate overlaps the bottom of the trough body.
7. The spiral filter according to claim 6, characterized in that: A rotating shaft is disposed at both ends of the material guide ramp plate, and a circular hole is disposed at the two opposite side walls of the slag storage chamber, and the two rotating shafts are rotatably inserted in the two circular holes, respectively, and the two rotating shafts are coaxially disposed; A rotary drive member is also installed on the outer side wall of the trough body. The rotary drive member is connected to one of the rotating shafts, and the rotary drive member is used to drive the material guide ramp plate to rotate in the slag storage chamber.
8. The spiral filter according to claim 7, characterized in that: The rotary drive member comprises a crank, one end of which is sleeved on the rotating shaft and linked to the rotating shaft.
