Lead paste stirring mechanism for storage battery
By designing adjustable stir frame and blade assembly in the stirring paste machine, combined with stepper motor control, the problem of difficult to adjust the stirring resistance is solved, the stirring effect and efficiency are improved, and the uniform mixing of lead paste and the stable operation of the equipment is ensured. .
Patent Information
- Application Number
- CN202420876407.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-25
AI Technical Summary
When the existing stirring paste mixing machine stirs lead paste, the stirring resistance is difficult to adjust, resulting in poor stirring effect, large load on the equipment operation and easy to damage, affecting the uniform mixing and manufacturing quality of lead paste.
A lead paste stirring mechanism is designed to adjust the elevation angle of the stirring frame and blade assembly, and the synchronous elevation angle control of the stirring blades is achieved by using the sliding guide column and control shaft to adapt to the changes in stirring resistance and viscosity, and to control the internal thread with stepper motor The tube and lift seat adjust the elevation attitude of the stirring blades to balance the stirring resistance and stirring effect.
It improves the stirring effect and efficiency, ensures the stable operation of the equipment, reduces the failure rate, and ensures the uniform mixing and manufacturing quality of lead paste.
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Figure CN222173774U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of lead paste preparation, in particular to a lead paste stirring mechanism for a battery. Background Art
[0002] Lead paste is a paste made by mixing lead powder, water, acid and additives in a paste machine. The lead paste needs to be stirred in a stirring device to make it evenly mixed with the auxiliary materials. The preparation of lead paste has always been an important, complex and difficult-to-control production process in the production of lead-acid battery plates. The acid content of the lead paste is also directly related to the battery capacity. The concentration of lead paste is relatively high, so it is relatively viscous. During the production process, it needs to be stirred with a special mixing paste machine to achieve even mixing of the lead paste components, thereby ensuring the quality of the final product lead-acid battery.
[0003] At present, when a paste mixing machine is mixing lead paste, due to the huge amount of one-time mixing, during the mixing process, if the mixing resistance is small, the paste flow rate is low; if the mixing resistance is too large, the equipment operation load is large, the mixing blades are easily deformed and damaged due to the large force, and the rotation rate is relatively reduced, which will also reduce the mixing effect; it makes it difficult to fully mix the lead paste and the mixing efficiency is low, thereby affecting the quality of lead paste manufacturing, and there is a disadvantage that the mixing resistance and the stirring effect cannot be effectively adjusted; therefore, the utility model designs a lead paste mixing mechanism for batteries. Utility Model Content
[0004] The purpose of the utility model is to provide a lead paste stirring mechanism for batteries. Through the action of a stirring frame and a blade assembly, the elevation angles of a plurality of stirring blades can be synchronously controlled according to the viscosity of the lead paste and the stirring resistance during the stirring process, so that the stirring resistance is neither too large nor too small, and the stirring effect is maintained at a relatively large degree; the phenomenon of malfunction due to excessive load and deformation due to force during the operation of the equipment is avoided, and the stirring effect of the equipment is guaranteed; the above-mentioned disadvantage that the stirring resistance and the stirring effect cannot be effectively adjusted during the stirring process is solved.
[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model discloses a lead paste stirring mechanism for a storage battery, comprising a stirring barrel, a motor and a stirring assembly; a bracket is fixedly installed on the top of the stirring barrel, a motor is fixedly installed on the center of the bracket; the output shaft of the motor is fixedly connected with the stirring assembly; the stirring assembly comprises a stirring shaft, a stirring frame and a blade assembly; a plurality of stirring frames are evenly fixedly installed on the peripheral side of the stirring shaft, and the stirring frame is equipped with a blade assembly; the blade assembly comprises a stirring blade and a control shaft; a limiting ring is fixed on the peripheral side of the stirring shaft, a control shaft is slidably matched on the limiting ring, and the limiting ring is rotationally matched with the center of the bracket; the stirring frame is rotationally matched with a stirring blade The stirring blades are provided with an adjusting slot; sliding guide pillars are evenly arranged on the circumferential side of the control shaft, and the inner wall of the adjusting slot is slidably matched with the sliding guide pillars; when the control shaft moves up and down, the stirring blades are driven to rotate around the inside of the stirring frame through the sliding guide pillars, so as to realize the function of synchronously controlling the elevation angles of multiple stirring blades, and the elevation angle of the stirring blades can be adjusted and controlled according to factors such as the viscosity of the lead paste and the stirring resistance during the stirring process to adapt to the balance between the stirring resistance and the stirring effect, thereby ensuring a larger stirring degree to improve the stirring effect and stirring efficiency, and also ensuring the advantages of stable operation of the equipment and reduced failure rate.
[0007] As a preferred technical solution of the utility model, a motor mounting seat is fixedly installed on the bracket, and the output shaft of the motor passes through the motor mounting seat; a lifting control assembly is installed on the bottom surface of the motor mounting seat; the lifting control assembly includes a mounting tube, an internally threaded tube and a lifting seat; the mounting tube is fixedly installed on the motor mounting seat, and an external thread is provided on the side surface of the mounting tube, and is threadedly matched with the internally threaded tube; a bearing is fixed between the bottom of the internally threaded tube and the lifting seat, and the bottom of the internally threaded tube is rotationally matched with the lifting seat through the bearing; the bearing is used for rotational cooperation between the internally threaded tube and the lifting seat; the internally threaded tube controls the position of the lifting seat through its position on the mounting tube, and then controls the elevation angle posture of the stirring blade.
[0008] As an optimal technical solution of the utility model, a support ring is fixed at the bottom of the internally threaded tube, a bayonet is installed on the peripheral side of the lifting seat, and the peripheral side of the lifting seat is fixed to the inner ring of the bearing; the lifting seat is fixedly connected to a plurality of control shafts; the lifting seat changes with the height position of the internally threaded tube.
[0009] As a preferred technical solution of the utility model, a gear is fixed on the side surface of the internal threaded tube, a stepper motor is fixed on the bottom surface of the motor mounting seat, and the output shaft of the stepper motor is meshed with the gear through a gear box; the forward and reverse rotation of the stepper motor controls the internal threaded tube, and then controls the elevation angle of the stirring blade.
[0010] As an optimal technical solution of the utility model, the stirring blade is an elliptical structure; a rotating shaft is fixedly installed inside the stirring frame, and the rotating shaft passes through the stirring blade and rotates in coordination; the adjusting slide groove is an elliptical structure; a scraper is fixedly installed at the outer edge of the stirring frame, and a discharge port is provided at the bottom of the stirring barrel; the stirring blade rotates around the rotating shaft to achieve a change in elevation angle; the function of the scraper is to facilitate the scraping operation of the lead paste on the inner wall of the stirring barrel, thereby improving the overall stirring effect of the lead paste.
[0011] The utility model has the following beneficial effects:
[0012] 1. The utility model, through the action of the stirring frame and the blade assembly, relies on the sliding guide column to drive the stirring blades to rotate around the inside of the stirring frame, so as to realize the function of synchronously controlling the elevation angles of multiple stirring blades. The elevation angle of the stirring blades can be adjusted and controlled according to factors such as the viscosity of the lead paste and the stirring resistance during the stirring process to adapt to the balance between the stirring resistance and the stirring effect, thereby ensuring a greater degree of stirring to improve the stirring effect and stirring efficiency, and also ensuring the advantages of stable operation of the equipment and reduced failure rate.
[0013] 2. The utility model controls the height position of the internal threaded tube and the lifting seat through the forward and reverse rotation of the stepping motor, thereby achieving the effect of controlling the elevation angle of the stirring blade.
[0014] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 This is a schematic diagram of the internal structure of a lead paste stirring mechanism for a battery of the utility model in Example 1;
[0017] Figure 2 It is a structural schematic diagram of the stirring assembly in Example 1;
[0018] Figure 3 This is a structural front view of the stirring assembly in Example 1;
[0019] Figure 4 It is a schematic diagram of the structure of the stirring shaft and the stirring frame in the first embodiment;
[0020] Figure 5is a schematic structural diagram of a blade assembly in Embodiment 1;
[0021] Figure 6 This is a schematic diagram of the structure of the motor mounting base and the mounting tube in the first embodiment;
[0022] Figure 7 This is a schematic diagram of the structure of the internal threaded pipe and the bearing in Example 1;
[0023] Figure 8 It is a structural schematic diagram of the lifting control assembly in the first embodiment;
[0024] Fig. 9 This is a schematic diagram of the internal structure of a lead paste stirring mechanism for a battery of the utility model in the second embodiment;
[0025] Fig.10 It is a structural schematic diagram of the stirring assembly in Example 2;
[0026] Fig.11 It is a structural schematic diagram of the lifting control assembly in the second embodiment;
[0027] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0028] 1-mixing barrel, 2-motor, 3-mixing assembly, 4-lifting control assembly, 5-scraper, 101-bracket, 102-motor mounting seat, 103-discharge port, 104-feed port, 301-mixing shaft, 302-mixing frame, 303-blade assembly, 304-mixing blade, 305-control shaft, 306-limiting ring, 307-adjusting slide groove, 308-sliding guide column, 309-rotating shaft, 401-mounting tube, 402-internal threaded tube, 403-lifting seat, 404-bearing, 405-support ring, 406-pin, 407-gear, 408-stepping motor. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Embodiment 1
[0031] See also Figure 1-8As shown, the utility model is a lead paste stirring mechanism for a battery, comprising a stirring barrel 1, a motor 2 and a stirring assembly 3; a bracket 101 is fixedly installed on the top of the stirring barrel 1, a motor 2 is fixedly installed on the center of the bracket 101, a discharge port 103 is opened at the bottom of the stirring barrel 1, a feed port 104 is arranged on the top of the stirring barrel 1, and the feed port 104 is located in the gap between the top of the stirring barrel 1 and the bracket 101; the output shaft of the motor 2 is fixedly connected with the stirring assembly 3; the stirring assembly 3 comprises a stirring shaft 301, a stirring frame 302 and a blade assembly 303; ten stirring frames 302 are evenly fixedly installed on the side surface of the stirring shaft 301, and the stirring frame 302 is equipped with a blade assembly 303; the blade assembly 303 comprises a stirring blade 304 and a control shaft 305; a limiting ring 306 is fixed on the side surface of the stirring shaft 301, and the control shaft 305 is slidably matched on the limiting ring 306, The limit ring 306 rotates with the center of the bracket 101; the stirring frame 302 is internally rotated with a stirring blade 304, and an adjustment slot 307 is also provided on the stirring blade 304; sliding guide pillars 308 are evenly arranged on the side surfaces of the control shaft 305, and the inner wall of the adjustment slot 307 slides with the sliding guide pillars 308; when the control shaft 305 moves up and down, the sliding guide pillars 308 drive the stirring blades 304 to rotate around the inside of the stirring frame 302 to achieve the function of synchronously controlling the elevation angles of multiple stirring blades 304, and the elevation angle of the stirring blade 304 can be adjusted and controlled according to factors such as the viscosity of the lead paste and the stirring resistance during the stirring process to adapt to the balance between the stirring resistance and the stirring effect, thereby ensuring a greater degree of stirring and improving the stirring effect and stirring efficiency, and also ensuring the advantages of stable operation of the equipment and reduced failure rate.
[0032] Among them Figure 5 As shown, the stirring blade 304 is an elliptical structure; a rotating shaft 309 is fixedly installed inside the stirring frame 302, and the rotating shaft 309 passes through the stirring blade 304 and rotates together; the adjustment slide 307 is an elliptical structure; the stirring blade 304 rotates around the rotating shaft 309 to achieve a change in elevation angle.
[0033] Among them Figure 6-8As shown, a motor mounting seat 102 is fixedly mounted on the bracket 101, and the output shaft of the motor 2 passes through the motor mounting seat 102; a lifting control component 4 is assembled on the bottom surface of the motor mounting seat 102; the lifting control component 4 comprises a mounting tube 401, an internally threaded tube 402 and a lifting seat 403; the mounting tube 401 is fixedly mounted on the motor mounting seat 102, and an external thread is provided on the side surface of the mounting tube 401, and is threadedly matched with the internally threaded tube 402; a bearing 404 is fixed between the bottom of the internally threaded tube 402 and the lifting seat 403, and the bottom of the internally threaded tube 402 and the lifting seat 403 are rotationally matched through the bearing 404; the bearing 404 is used for rotational matching between the internally threaded tube 402 and the lifting seat 403; the internally threaded tube 402 controls the position of the lifting seat 403 by its position on the mounting tube 401, and then controls the elevation angle posture of the stirring blade 304.
[0034] Among them Figure 7-8 As shown, a supporting ring 405 is fixed at the bottom of the internal threaded tube 402, and a bayonet 406 is installed on the side of the lifting seat 403. The side of the lifting seat 406 is fixed to the inner ring of the bearing 404, and the bearing 404 is located between the two bayonet pins 406; the lifting seat 403 is fixedly connected to the two control shafts 305, and the two control shafts 305 are symmetrically distributed on both sides of the lifting seat 403; the lifting seat 403 changes its height position following the internal threaded tube 402.
[0035] Embodiment 2
[0036] A more preferred technical solution based on the first embodiment is as follows: Figure 9-11 As shown, a gear 407 is fixed on the side surface of the internal threaded tube 402, and a stepper motor 408 is fixedly installed on the bottom surface of the motor mounting base 102. The output shaft of the stepper motor 408 is meshed with the gear 407 through a gear box; the forward and reverse rotation of the stepper motor 408 controls the internal threaded tube 402, and then controls the elevation angle of the stirring blade 304.
[0037] Among them Fig.10 As shown, a scraper 5 is fixedly installed at the outer edge of the stirring frame 302; the function of the scraper 5 is to facilitate the scraping operation of the lead paste on the inner wall of the stirring barrel 1, thereby improving the overall stirring effect of the lead paste.
[0038] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A lead paste stirring mechanism for a battery, comprising a stirring barrel (1) and a motor (2); characterized in that: Also includes a stirring component (3); A bracket (101) is fixedly mounted on the top of the stirring barrel (1), and a motor (2) is fixedly mounted on the center of the bracket (101); a stirring assembly (3) is fixedly connected to the output shaft of the motor (2); The stirring assembly (3) comprises a stirring shaft (301), a stirring frame (302) and a blade assembly (303); a plurality of stirring frames (302) are evenly and fixedly mounted on the circumferential side of the stirring shaft (301), and the stirring frame (302) is equipped with a blade assembly (303); The blade assembly (303) comprises a stirring blade (304) and a control shaft (305); a limit ring (306) is fixed on the peripheral side of the stirring shaft (301), and the control shaft (305) is slidably matched on the limit ring (306); the stirring blade (304) is rotatably matched inside the stirring frame (302), and the stirring blade (304) is also provided with an adjustment slot (307); sliding guide pillars (308) are evenly arranged on the peripheral side of the control shaft (305), and the inner wall of the adjustment slot (307) is slidably matched with the sliding guide pillar (308).
2. A lead paste stirring mechanism for a battery according to claim 1, characterized in that: A motor mounting seat (102) is fixedly mounted on the bracket (101), and an output shaft of the motor (2) passes through the motor mounting seat (102); The bottom surface of the motor mounting seat (102) is equipped with a lifting control assembly (4); the lifting control assembly (4) comprises a mounting tube (401), an internally threaded tube (402) and a lifting seat (403); the mounting tube (401) is fixedly mounted on the motor mounting seat (102), and the side surface of the mounting tube (401) is provided with an external thread, which is threadably matched with the internally threaded tube (402); a bearing (404) is fixed between the bottom of the internally threaded tube (402) and the lifting seat (403).
3. A lead paste stirring mechanism for a battery according to claim 2, characterized in that: A supporting ring (405) is fixed at the bottom of the internally threaded tube (402), a bayonet (406) is installed on the peripheral side of the lifting seat (403), and the peripheral side of the lifting seat (403) is fixed to the inner ring of the bearing (404); the lifting seat (403) is fixedly connected to a plurality of control shafts (305).
4. A lead paste stirring mechanism for a battery according to claim 2, characterized in that: A gear (407) is fixed on the circumferential side of the internally threaded tube (402), and a stepper motor (408) is fixedly mounted on the bottom surface of the motor mounting seat (102). The output shaft of the stepper motor (408) is meshed with the gear (407) through a gear box for transmission.
5. A lead paste stirring mechanism for a battery according to claim 1, characterized in that: The stirring blade (304) is of an elliptical structure; a rotating shaft (309) is fixedly installed inside the stirring frame (302), and the rotating shaft (309) penetrates the stirring blade (304) and rotates in cooperation; the adjusting slide groove (307) is of an elliptical structure.
6. A lead paste stirring mechanism for a battery according to claim 1, characterized in that: A scraper (5) is fixedly mounted on the outer edge of the stirring frame (302), and a discharge port (103) is provided at the bottom of the stirring barrel (1); the limiting ring (306) is rotatably matched with the center of the bracket (101).
Citation Information
Cited By
Mixing equipment for preparing storage battery lead plaster
CN224221264U
