Planetary dispersion machine
By using vacuum covers and wall scrapers in planetary dispersers, waste and quality problems caused by the adhesion of high viscosity materials are solved, efficient cleaning of materials and cleaning of observation mirrors are achieved, ensuring efficient dispersion and observation.
Patent Information
- Application Number
- CN202420735898.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-10
AI Technical Summary
When existing planetary dispersers deal with high viscosity materials, the materials are prone to adhere to the inner wall of the container, resulting in waste and quality reduction. The materials attached to the observation mirror block the line of sight and affect observation.
A planetary disperser is designed, using a vacuum cover, a limit ring and a wall scraper to prevent the material from climbing through the vacuum cover. The wall scraper scrapes away the material attached to the wall of the container to ensure that the material is not wasted and maintains quality.
It effectively avoids waste of materials and quality degradation, ensures the cleanliness of the surface of the observation mirror, and facilitates the observation of the working process of the planetary disperser.
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Figure CN222173798U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of planetary dispersers, in particular to a planetary disperser. Background Art
[0002] Planetary disperser is used for stirring, dispersing and crushing high viscosity products. Its structure includes a closed container and a planetary frame. The planetary frame can drive the dispersion disk to rotate through the transmission shaft. The planetary frame can also rotate on itself, thereby driving the dispersion disk to revolve, and then the dispersion disk can achieve efficient dispersion of the material.
[0003] In the prior art, materials are dispersed in a closed container of a planetary disperser. High-viscosity materials will adhere to the inner wall of the container and gradually climb upward, even to the container wall corresponding to the position of the planetary frame. The materials adhered here are difficult to clean, resulting in material waste. At the same time, high-viscosity components in the material gradually adhere to the inner wall of the container, making the material thinner and affecting the quality of the material. The thinned material will adhere to the surface of the observation mirror arranged on the container, blocking the line of sight and hindering observation. Utility Model Content
[0004] In view of the shortcomings of the above-mentioned existing production technology, the applicant provides a planetary disperser, which effectively cleans the material attached to the wall of the container by setting a vacuum hood, a limit ring and a scraper, avoids material waste and ensures material quality; at the same time, it can effectively prevent material from adhering to the surface of the observation mirror, making it convenient for personnel to observe the working progress of the planetary disperser.
[0005] The technical solution adopted by the utility model is as follows:
[0006] A planetary disperser comprises a frame, a planetary frame is mounted on the frame, a connecting shaft is fixed to the bottom of the planetary frame, an output end transmission shaft of the planetary frame, at least one dispersion disc is mounted on the outer circumference of the transmission shaft, and a wall scraper is mounted on the outer circumference of the connecting shaft;
[0007] It also includes a container, a vacuum cover is installed on the top of the container, the top of the vacuum cover is fixed to the frame, and the vacuum cover surrounds the planetary frame;
[0008] The inner diameter of the vacuum cover is smaller than the inner diameter of the container, so that a limiting ring is formed between the vacuum cover and the container, and the limiting ring prevents the material in the container from entering the vacuum cover;
[0009] The planet carrier drives the transmission shaft to rotate, thereby driving the dispersion disk to rotate through the transmission shaft, thereby shearing and dispersing the material in the container;
[0010] The planet carrier rotates, thereby correspondingly driving the scraper and the dispersion disk to revolve through the connecting shaft and the transmission shaft;
[0011] When the wall scraper revolves, the materials attached to the inner wall surface of the container and the inner bottom wall surface of the limiting circular ring are scraped off.
[0012] As a further improvement of the above technical solution:
[0013] The vacuum cover and the container are both cylindrical and their internal spaces are communicated.
[0014] The vacuum hood is arranged concentrically with the container.
[0015] The bottom of the container is equipped with guide wheels.
[0016] The rotation direction of the dispersion disk is opposite to the revolution direction of the dispersion disk.
[0017] The structure of the wall scraper is as follows: it includes a sleeve mounted in cooperation with the connecting shaft, a first mounting rod and a second mounting rod are respectively arranged on the outer wall surface of the sleeve, a top scraper is mounted in cooperation with the end of the first mounting rod, the second mounting rod is L-shaped, and a side scraper is mounted in cooperation with the side wall surface of the vertical section of the second mounting rod;
[0018] The top working end surface of the top scraper scrapes off the material attached to the inner bottom wall surface of the limiting circular ring, and the side working end surface of the top scraper scrapes off the material attached to the upper part of the inner wall surface of the container;
[0019] The side working end surface of the side scraper scrapes off the material attached to the lower middle part of the inner wall surface of the container.
[0020] The long side direction of the top scraper is arranged parallel to the radial direction of the sleeve, and at the same time, the short side direction of the top scraper is arranged with a certain angle deflected relative to the axis of the sleeve.
[0021] A spoiler is arranged on the side wall surface of the vertical section of the second mounting rod.
[0022] The bottom end surface of the side scraper is lower than the bottom end surface of the second mounting rod.
[0023] The frame is equipped with a lifting seat, which is used to drive the container to perform a linear motion of ascending or descending in a vertical direction.
[0024] The beneficial effects of the utility model are as follows:
[0025] The utility model has a compact and reasonable structure and is easy to operate. By arranging the container, the vacuum cover and the limiting ring, it can hinder the climbing of materials attached to the side wall of the container, thereby effectively preventing the materials in the container from climbing to the position of the planetary frame, facilitating subsequent cleaning, avoiding material waste, preventing the materials from becoming thin, and ensuring the quality of the materials.
[0026] The utility model also has the following advantages:
[0027] (1) In the utility model, by providing a wall scraper, the material adhering to the side wall of the container and the inner bottom wall of the limiting ring can be scraped off, thereby preventing the material from becoming thinner, ensuring the material quality, and reducing material waste.
[0028] (2) In the utility model, by arranging the top scraper at an angle, the material can be scraped off more effectively. At the same time, the material can be prevented from continuing to climb, ensuring that all the scraped material can fall into the container.
[0029] (3) In the present invention, by making the bottom end surface of the side scraper lower than the bottom end surface of the second mounting rod, the contact area between the side scraper and the inner wall of the container can be ensured, thereby scraping off the material in the middle and lower part of the inner wall of the container as much as possible.
[0030] (4) In the utility model, by providing a spoiler, the material inside the container can be stirred to enhance the flow field of the material.
[0031] (5) The rotation direction of the dispersion disk in the utility model is opposite to the revolution direction, which can effectively stir, shear and disperse the materials inside the container, thereby improving the quality of subsequent products. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a structural schematic diagram of the utility model.
[0033] Figure 2 It is a schematic diagram of the utility model in working state.
[0034] Figure 3 It is a schematic diagram of the installation structure of the vacuum cover and the container in the utility model.
[0035] Figure 4 It is a structural schematic diagram of the wall scraper in the utility model.
[0036] Figure 5 It is the front view of the wall scraper in the utility model.
[0037] Among them: 1. Vacuum cover; 2. Container; 3. Scraper; 4. Connecting shaft; 5. Transmission shaft; 6. Frame; 7. Lifting seat; 8. Planetary frame; 9. Dispersing disc; 10. Limiting ring;
[0038] 301, first mounting rod; 302, second mounting rod; 303, top scraper; 304, side scraper; 305, spoiler. DETAILED DESCRIPTION
[0039] The specific implementation of the present utility model is described below in conjunction with the accompanying drawings.
[0040] The structure and functions of the utility model are as follows:
[0041] like Figure 1-Figure 5 As shown, a planetary disperser comprises a frame 6, on which a planetary frame 8 is mounted, a connecting shaft 4 is fixed at the bottom of the planetary frame 8, a transmission shaft 5 at the output end of the planetary frame 8, at least one dispersion disc 9 is mounted on the outer circumferential surface of the transmission shaft 5, and a wall scraper 3 is mounted on the outer circumferential surface of the connecting shaft 4; it also comprises a container 2, on the top of the container 2 a vacuum cover 1 is mounted, the top of the vacuum cover 1 is fixed to the frame 6, and at the same time, the vacuum cover 1 surrounds the planetary frame 8; the inner diameter of the vacuum cover 1 is smaller than the inner diameter of the container 2, so that a limiting ring 10 is formed between the vacuum cover 1 and the container 2, and the limiting ring 10 prevents the material in the container 2 from entering the vacuum cover 1; the planetary frame 8 drives the transmission shaft 5 to rotate, thereby driving the dispersion disc 9 to rotate through the transmission shaft 5, and then shearing and dispersing the material in the container 2; the planetary frame 8 rotates, thereby correspondingly driving the wall scraper 3 and the dispersion disc 9 to revolve through the connecting shaft 4 and the transmission shaft 5; when the wall scraper 3 revolves, the material attached to the inner wall surface of the container 2 and the inner bottom wall surface of the limiting ring 10 is scraped off. The planetary disperser of the utility model comprises a vacuum cover 1, a container 2, a wall scraper 3, a frame 6, a planetary frame 8 and a dispersion disk 9, wherein the frame 6 is an integral mounting frame, the planetary frame 8 is mounted on the frame 6, the planetary frame 8 itself has a rotation function, a connecting shaft 4 is fixed at the bottom thereof, and the planetary frame 8 is connected to the wall scraper 3 through the connecting shaft 4, and when the planetary frame 8 rotates itself, the wall scraper 3 is driven to rotate; a driving motor is arranged inside the planetary frame 8, and the output end of the driving motor inside the planetary frame 8 is connected to the transmission shaft 5, and the dispersion disk 9 is mounted on the transmission shaft 5, so that the driving motor inside the planetary frame 8 can drive the dispersion disk 9 to rotate through the transmission shaft 5, so that the dispersion disk 9 has the functions of self-rotation and revolution;
[0042] like Figure 2 As shown, the rotation direction of the dispersion disk 9 is opposite to the revolution direction of the dispersion disk 9. Figure 2 In the figure, the arrow on the planetary carrier 8 indicates the revolution direction of the dispersion disk 9, the arrow on the transmission shaft 5 indicates the rotation direction of the dispersion disk 9, and the arrow on the side of the wall of the container 2 indicates the flow field direction of the material inside the container 2. The rotation direction of the dispersion disk 9 is opposite to the revolution direction, which can effectively stir, shear and disperse the material inside the container 2 and improve the quality of subsequent products.
[0043] The connecting shaft 4 is connected to the wall scraper 3, such as Figure 3-Figure 4As shown, the structure of the wall scraper 3 is as follows: it includes a sleeve mounted in cooperation with the connecting shaft 4, a first mounting rod 301 and a second mounting rod 302 are respectively arranged on the outer wall surface of the sleeve, a top scraper 303 is mounted on the end of the first mounting rod 301, the second mounting rod 302 is L-shaped, and a side scraper 304 is mounted on the side wall surface of the vertical section of the second mounting rod 302; the top working end surface of the top scraper 303 scrapes the material attached to the inner bottom wall surface of the limiting ring 10, the side working end surface of the top scraper 303 scrapes the material attached to the upper part of the inner wall surface of the container 2; the side working end surface of the side scraper 304 scrapes the material attached to the middle and lower part of the inner wall surface of the container 2. The wall scraper 3 in the utility model can scrape the material attached to the side wall surface of the container 2 and the inner bottom wall surface of the limiting ring 10, thereby preventing the material from becoming thin, ensuring the material quality, and reducing the material waste.
[0044] The first mounting rod 301 is used to mount the top scraper 303 , and the first mounting rod 301 is a short rod.
[0045] The long side of the top scraper 303 is parallel to the radial direction of the sleeve, and the short side of the top scraper 303 is arranged at a certain angle relative to the axis of the sleeve. The top scraper 303 is arranged obliquely, which can scrape the material more effectively and prevent the material from continuing to climb, ensuring that the scraped material can all fall into the container 2.
[0046] A spoiler 305 is provided on the side wall surface of the vertical section of the second mounting rod 302. The spoiler 305 is used to stir the material inside the container 2 to enhance the flow field of the material.
[0047] The bottom end surface of the side scraper 304 is lower than the bottom end surface of the second mounting rod 302. The contact area between the side scraper 304 and the inner wall of the container 2 can be ensured, so as to scrape off the material in the middle and lower part of the inner wall of the container 2 as much as possible.
[0048] The vacuum cover 1 and the container 2 are both cylindrical and have interconnected internal spaces. The vacuum cover 1 and the container 2 are arranged concentrically. The vacuum cover 1 and the container 2 are both thin-walled cylinders with the same wall thickness. The inner diameter of the vacuum cover 1 is smaller than the outer diameter of the container 2, and its outer diameter is smaller than the outer diameter of the container 2. The inner diameter of the vacuum cover 1 is slightly larger than the outer diameter of the planetary frame 8, and the gap between the vacuum cover 1 and the planetary frame 8 is small. At the same time, the vacuum cover 1 and the container 2 are connected and sealed by a limiting ring 10, which can block the material climbing up along the container 2 and use the dispersion disk 9 to flush the plane.
[0049] The bottom of the container 2 is equipped with guide wheels.
[0050] A lifting seat 7 is mounted on the frame 6, and the lifting seat 7 is used to drive the container 2 to perform a linear motion of ascending or descending in the vertical direction.
[0051] The lifting seat 7 is provided with an external driving device, which can be in the form of an oil cylinder, an air cylinder, etc.;
[0052] The rotation function of the planet carrier 8 itself is realized by an external motor.
[0053] The working process of the utility model is as follows:
[0054] The vacuum cover 1 is installed on the top of the container 2 through the limiting ring 10, the material to be processed is placed in the container 2, and it is pushed onto the lifting seat 7 through the guide wheel;
[0055] Start the external driving device to drive the lifting seat 7 to make a linear upward motion in the vertical direction, thereby driving the container 2 and the vacuum cover 1 to rise. After rising to the right position, fix the top of the vacuum cover 1 to the frame 6. At the same time, the container 2 is limited and fixed by the support ears and other components to prevent the container 2 and the vacuum cover 1 from running off or falling during the operation of the planetary disperser, so as to ensure safe and stable operation;
[0056] The external motor is started to drive the planetary frame 8 to rotate, thereby driving the scraper 3 and the dispersion disk 9 to revolve. At the same time, the driving motor inside the planetary frame 8 is started to drive the dispersion disk 9 to rotate, thereby stirring the materials in the container 2;
[0057] The scraper 3 scrapes off the materials attached to the limiting ring 10 and the side wall of the container 2 during the revolution.
[0058] The above description is an explanation of the utility model, not a limitation of the utility model. The scope of the utility model is defined by the claims. Any form of modification can be made within the protection scope of the utility model.
Claims
1. A planetary disperser, comprising a frame (6), a planetary frame (8) mounted on the frame (6), a connecting shaft (4) fixed to the bottom of the planetary frame (8), an output end transmission shaft (5) of the planetary frame (8), and at least one dispersion disc (9) mounted on the outer circumferential surface of the transmission shaft (5), Features: A wall scraper (3) is mounted on the outer circumferential surface of the connecting shaft (4); It also comprises a container (2), the top of the container (2) being cooperatively mounted with a vacuum cover (1), the top of the vacuum cover (1) being fixed to a frame (6), and the vacuum cover (1) being arranged to surround a planetary frame (8); The inner diameter of the vacuum cover (1) is smaller than the inner diameter of the container (2), so that a limiting ring (10) is formed between the vacuum cover (1) and the container (2), and the limiting ring (10) prevents the material in the container (2) from entering the vacuum cover (1); The planet carrier (8) drives the transmission shaft (5) to rotate, thereby driving the dispersion disk (9) to rotate through the transmission shaft (5), thereby shearing and dispersing the material in the container (2); The planet carrier (8) rotates, thereby correspondingly driving the scraper (3) and the dispersion disk (9) to revolve through the connecting shaft (4) and the transmission shaft (5); When the wall scraper (3) revolves, it scrapes off the materials attached to the inner wall surface of the container (2) and the inner bottom wall surface of the limiting circular ring (10).
2. A planetary disperser as claimed in claim 1, Features: The vacuum cover (1) and the container (2) are both cylindrical and their internal spaces are connected.
3. A planetary disperser as claimed in claim 1, Features: The vacuum cover (1) and the container (2) are arranged concentrically.
4. A planetary disperser as claimed in claim 1, Features: The bottom of the container (2) is fitted with guide wheels.
5. A planetary disperser as claimed in claim 1, Features: The rotation direction of the dispersion disk (9) is opposite to the revolution direction of the dispersion disk (9).
6. A planetary disperser as claimed in claim 1, Features: The structure of the wall scraper (3) is as follows: it comprises a shaft sleeve mounted in cooperation with the connecting shaft (4); a first mounting rod (301) and a second mounting rod (302) are respectively arranged on the outer wall surface of the shaft sleeve; a top scraper (303) is mounted in cooperation with the end of the first mounting rod (301); the second mounting rod (302) is L-shaped; a side scraper (304) is mounted in cooperation with the side wall surface of the vertical section of the second mounting rod (302); The top working end surface of the top scraper (303) scrapes off the material attached to the inner bottom wall surface of the limiting ring (10), and the side working end surface of the top scraper (303) scrapes off the material attached to the upper part of the inner wall surface of the container (2); The side working end surface of the side scraper (304) scrapes away the material attached to the lower middle portion of the inner wall surface of the container (2).
7. A planetary disperser as claimed in claim 6, Features: The long side direction of the top scraper (303) is arranged parallel to the radial direction of the shaft sleeve, and the short side direction of the top scraper (303) is arranged at a certain angle relative to the axis of the shaft sleeve.
8. A planetary disperser as claimed in claim 6, Features: A spoiler (305) is provided on the side wall surface of the vertical section of the second mounting rod (302).
9. A planetary disperser as claimed in claim 6, Features: The bottom end surface of the side scraper (304) is lower than the bottom end surface of the second mounting rod (302).
10. A planetary disperser as claimed in claim 1, Features: The frame (6) is cooperatively mounted with a lifting seat (7), and the lifting seat (7) is used to drive the container (2) to perform a linear movement of ascending or descending in a vertical direction.
Citation Information
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