Granulator for production and processing of thermal insulation pipe

The pelletizer integrates intelligent pelletizing and auxiliary unloading features to address operational inefficiencies and stability issues, enhancing device functionality and reliability by using a servo motor and high-pressure washing to prevent adhesion.

CN222174317UActive Publication Date: 2024-12-17TAIAN SHUANGTAI BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202420654206.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2024-12-17
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

Existing pelletizers for thermal insulation pipes lack intelligent pelletizing capabilities, require secondary screening and unloading operations, are prone to material blockages, and suffer from high-temperature adhesion issues, increasing operator workload and reducing device stability.

Method used

A pelletizer with integrated driving and auxiliary feeding mechanisms, including a servo motor, threaded push rod, and spray disc, enables intelligent pelletizing and auxiliary unloading, using a mesh plate for separation and a water pump for high-pressure washing to prevent adhesion, enhancing device functionality and stability.

Benefits of technology

Enables intelligent pelletizing and auxiliary unloading, reducing operator workload and ensuring stable operation by preventing material blockages and adhesion, thus improving the multifunctionality and reliability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a granulator for producing and processing a thermal insulation pipe, and relates to the technical field of granulators. The granulator for thermal insulation pipe production and processing comprises a box body, a driving mechanism used for conveying thermal insulation pipe raw materials is fixedly installed on one side of the box body, and an auxiliary discharging mechanism is fixedly installed at the top of the box body; and the driving mechanism comprises a shell, a conveying plate is fixedly installed in the shell, and a fixing box is fixedly installed on one side of the shell. Particles which do not meet the processing requirement can be conveniently stored through the shell, the particles can be conveyed into the fixed box through the inclined face of the conveying plate, then a servo motor is powered on to operate to drive a threaded push rod to rotate, and the particles stored in the fixed box can be pushed through the threaded push rod which rotates; and the particles are conveyed to the top of the box body through the discharging opening, so that the particles which do not conform to the processing specification can be subjected to secondary pelletizing operation conveniently, and the intelligent pelletizing function is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pelletizers, in particular to a pelletizer for producing and processing thermal insulation pipes. Background Art

[0002] Pelletizer, also known as granulator, pelletizer, etc., is mainly used for processing waste plastic film, insulation pipes, beverage bottles, daily necessities, etc. It is suitable for most common waste plastics and is convenient for recycling recyclable materials. When producing and processing insulation pipes, a pelletizer is needed to crush the recyclable materials so that the recyclable materials can meet the material requirements for processing insulation pipes.

[0003] A pelletizer is needed when processing the insulation pipe. The "pelletizer" disclosed in the application number "CN206825545U" has solved the various disadvantages that the staff often fail to turn off the pelletizer due to negligence when adjusting the position of the material strip, resulting in the staff accidentally touching the high-speed rotating roller and getting injured.

[0004] However, there are still many defects in the actual use of pelletizers with similar structures, such as: it does not have the function of intelligent pelletizing, and the operator needs to use external equipment to perform secondary screening and pelletizing operations on the pellets, which increases the work process of pelletizing the insulation pipe raw materials, increases the working negative pressure of the operator, and reduces the multifunctional effect of the device. At the same time, it does not have the function of auxiliary unloading, and the insulation pipe raw materials are prone to blockage during unloading. The operator needs to use external equipment to clear the internal unloading of the device. At the same time, the high-temperature pelletizing mechanism is prone to adhesion to the insulation pipe raw materials, reducing the long-term operation stability of the device. Therefore, it is necessary to design a pelletizer for the production and processing of insulation pipes. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a pelletizer for producing and processing thermal insulation pipes to solve the above problems.

[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a pelletizer for producing and processing thermal insulation pipes, comprising a box body, a driving mechanism for conveying thermal insulation pipe raw materials is fixedly installed on one side of the box body, and an auxiliary feeding mechanism is fixedly installed on the top of the box body;

[0007] The driving mechanism comprises a shell, a conveying plate is fixedly installed inside the shell, a fixing box is fixedly installed on one side of the shell, a servo motor is fixedly installed on the top of the fixing box, a threaded push rod is fixedly installed on the output end of the servo motor, and a feeding port is fixedly installed on one side of the top of the fixing box;

[0008] The auxiliary material discharge mechanism comprises a material discharge hopper, wherein a support member is fixedly installed inside the material discharge hopper.

[0009] Preferably, a controller is fixedly mounted on the top of the front side of the box, and a display screen is fixedly mounted on the front side of the controller.

[0010] Preferably, a spray disc is fixedly mounted on one end of the support member, a water pump is fixedly mounted on one side of the spray disc via a pipe fitting, a storage box is fixedly mounted on the bottom of the box body, and one side of the storage box is through-connected to the water pump via a pipe fitting.

[0011] Preferably, a transfer box is fixedly installed inside the box body, a uniform speed motor is fixedly installed on one side of the transfer box, and a crushing paddle is fixedly installed on the output end of the uniform speed motor.

[0012] Preferably, a screening box is fixedly installed at the bottom of the transfer box, and a filter plate is fixedly installed at the bottom inside the screening box.

[0013] Preferably, a collecting box is fixedly installed at the bottom of the screening box, and a mesh plate is fixedly installed inside the collecting box.

[0014] Beneficial Effects

[0015] The utility model provides a pelletizer for the production and processing of thermal insulation pipes. Compared with the prior art, it has the following beneficial effects:

[0016] 1. The shell can be used to store particles that do not meet the processing requirements, and the particles can be transported to the inside of the fixed box through the inclined surface of the conveying plate. The servo motor is powered on to drive the threaded push rod to rotate. The rotating threaded push rod can push the particles stored in the fixed box, and the particles are transported to the top of the box through the discharge port, which is convenient for secondary pelletizing of particles that do not meet the processing specifications. The function of intelligent pelletizing is realized, and the operator does not need to use external equipment to perform secondary screening and pelletizing operations on the pellets, which increases the multi-functional effect of the device and reduces the workload of the operator.

[0017] 2. The water source can be collected conveniently through the collection box, and the water source and the insulation pipe raw material can be separated through the mesh plate, and the water source can be transported to the storage box for storage, and then the water pump is powered on to generate suction and absorb the water source stored in the storage box through the pipe fittings, and then the high-pressure water source is transported to the spray plate through the pipe fittings. The high-pressure water source can be transported to the lower hopper through the spray plate, thereby realizing the function of auxiliary feeding of the insulation pipe raw material in the lower hopper. At the same time, the water source can be used to protect the insulation pipe raw material, avoiding the high-temperature pelletizing mechanism from sticking to the insulation pipe raw material, ensuring the stable effect of long-term operation of the device, and increasing the reliability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the front internal structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the overall partial structure of the utility model;

[0020] Figure 3 It is a schematic diagram of the local structure of the driving mechanism of the utility model;

[0021] Figure 4 It is a schematic diagram of the partial structure of the auxiliary feeding mechanism of the utility model.

[0022] In the figure: 1. Box body; 101. Controller; 2. Driving mechanism; 201. Shell; 202. Conveying plate; 203. Fixed box; 204. Servo motor; 205. Threaded push rod; 206. Feeding port; 3. Auxiliary feeding mechanism; 301. Feeding hopper; 302. Support member; 303. Spray disc; 304. Water pump; 305. Storage box; 4. Transfer box; 401. Constant speed motor; 402. Crushing paddle; 5. Screening box; 501. Filter plate; 6. Collection box; 601. Mesh plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] The utility model provides two technical solutions:

[0025] Figure 1 , Figure 2 , Figure 3 , Figure 4 The first embodiment is shown: a pelletizer for producing and processing thermal insulation pipes, comprising a box body 1, a driving mechanism 2 for conveying thermal insulation pipe raw materials is fixedly installed on one side of the box body 1, and an auxiliary feeding mechanism 3 is fixedly installed on the top of the box body 1;

[0026] The driving mechanism 2 includes a housing 201, a conveying plate 202 is fixedly installed inside the housing 201, a fixing box 203 is fixedly installed on one side of the housing 201, a servo motor 204 is fixedly installed on the top of the fixing box 203, a threaded push rod 205 is fixedly installed on the output end of the servo motor 204, and a feeding port 206 is fixedly installed on one side of the top of the fixing box 203;

[0027] The auxiliary unloading mechanism 3 includes an unloading hopper 301, a support member 302 is fixedly installed inside the unloading hopper 301, a controller 101 is fixedly installed on the top of the front of the box body 1, and a display screen is fixedly installed on the front of the controller 101;

[0028] A transfer box 4 is fixedly installed inside the box body 1, a uniform speed motor 401 is fixedly installed on one side of the transfer box 4, and a crushing paddle 402 is fixedly installed on the output end of the uniform speed motor 401, a screening box 5 is fixedly installed at the bottom of the transfer box 4, and a filter plate 501 is fixedly installed at the bottom inside the screening box 5.

[0029] After the device is installed at the designated installation position, the operator puts the insulation pipe raw material into the lower hopper 301, and then the uniform speed motor 401 is powered on to drive the crushing paddle 402 to rotate. The rotating crushing paddle 402 can pelletize the insulation pipe raw material in the transfer box 4, and the screening box 5 can be used to screen the cut particles in the transfer box 4, and the filter plate 501 can be used to screen the particles that meet the specifications, so that the insulation pipe raw material with qualified particles is transported to the collection box 6, and the insulation pipe raw material with unqualified particle specifications is transported to the shell 201 for storage;

[0030] The shell 201 can be used to store particles that do not meet the processing requirements, and the particles can be transported to the inside of the fixed box 203 through the inclined surface of the conveying plate 202. The servo motor 204 is powered on to drive the threaded push rod 205 to rotate. The rotating threaded push rod 205 can push the particles stored in the fixed box 203, and the particles are transported to the top of the box body 1 through the discharge port 206, so that the particles that do not meet the processing specifications can be cut into particles for a second time, thereby realizing the function of intelligent cutting.

[0031] The controller 101 is electrically connected to the electrical equipment inside the device through wires, so that the operator can intelligently control the electrical equipment inside the device to power on and operate, and the operator can understand the operating status of the device through the display screen.

[0032] Figure 1 , Figure 4 A second embodiment is shown, which mainly differs from the first embodiment in that: a collecting box 6 is fixedly installed at the bottom of the screening box 5, and a mesh plate 601 is fixedly installed inside the collecting box 6; a spray disc 303 is fixedly installed at one end of the support member 302, and a water pump 304 is fixedly installed on one side of the spray disc 303 through a pipe fitting; a storage box 305 is fixedly installed at the bottom of the box body 1, and one side of the storage box 305 is connected to the water pump 304 through a pipe fitting.

[0033] The collecting box 6 can be used to collect the particles that meet the specifications, and the mesh plate 601 can be used to filter the water inside the particles, so that the particles are separated from the water.

[0034] The water source can be easily collected through the collecting box 6, and the water source and the insulation pipe raw material can be separated through the mesh plate 601, and the water source is transported to the storage box 305 for storage, and then the water pump 304 is powered on to generate suction and absorb the water stored in the storage box 305 through the pipe fittings, and then the high-pressure water source is transported to the spray plate 303 through the pipe fittings. The high-pressure water source can be transported to the lower hopper 301 through the spray plate 303, thereby realizing the function of auxiliary discharge of the insulation pipe raw material inside the lower hopper 301.

[0035] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pelletizer for producing and processing thermal insulation pipes, comprising a housing (1), characterized in that: A driving mechanism (2) for conveying the insulation pipe raw material is fixedly installed on one side of the box body (1), and an auxiliary material unloading mechanism (3) is fixedly installed on the top of the box body (1); The driving mechanism (2) comprises a housing (201), a conveying plate (202) is fixedly mounted inside the housing (201), a fixing box (203) is fixedly mounted on one side of the housing (201), a servo motor (204) is fixedly mounted on the top of the fixing box (203), a threaded push rod (205) is fixedly mounted on the output end of the servo motor (204), and a feeding port (206) is fixedly mounted on one side of the top of the fixing box (203); The auxiliary material discharge mechanism (3) comprises a material discharge hopper (301), wherein a support member (302) is fixedly installed inside the material discharge hopper (301).

2. A pelletizer for producing and processing thermal insulation pipes according to claim 1, characterized in that: A controller (101) is fixedly mounted on the top of the front of the box (1), and a display screen is fixedly mounted on the front of the controller (101).

3. The pelletizer for producing and processing thermal insulation pipes according to claim 1, characterized in that: A spray disc (303) is fixedly mounted on one end of the support member (302), a water pump (304) is fixedly mounted on one side of the spray disc (303) via a pipe fitting, a storage box (305) is fixedly mounted on the bottom of the box body (1), and one side of the storage box (305) is connected to the water pump (304) via a pipe fitting.

4. A pelletizer for producing and processing thermal insulation pipes according to claim 1, characterized in that: A transfer box (4) is fixedly installed inside the box body (1), a uniform speed motor (401) is fixedly installed on one side of the transfer box (4), and a crushing paddle (402) is fixedly installed on the output end of the uniform speed motor (401).

5. A pelletizer for producing and processing thermal insulation pipes according to claim 4, characterized in that: A screening box (5) is fixedly mounted on the bottom of the transfer box (4), and a filter plate (501) is fixedly mounted on the bottom of the screening box (5).

6. A pelletizer for producing and processing thermal insulation pipes according to claim 5, characterized in that: A collecting box (6) is fixedly mounted on the bottom of the screening box (5), and a mesh plate (601) is fixedly mounted inside the collecting box (6).